Servo- and Proportional

Control Valves
with integrated electronics
D661 Series ISO 4401 Size 05

Operating
Instructions

1
Our quality management system
is certified in accordance with
DIN EN ISO 9001

2
D661 Series

Table of contents
1. Safety Instructions page 3
2. Description page 4
3. Installation page 7
4. Setting up page 14
5. Maintenance page 15
6. Malfunctions, Causes and Elimination page 15
7. Declaration of Manufacturer page 16
8. Tools, Spare Parts and Accessories page 16
9. Ordering Information page 18

1. Safety Instructions
1.1 Warnings and symbols 1.4.2 Work with electrohydraulic valves must be carried out only
by personnel having special knowledge and experience in
refers to special orders and prohibitions to prevent plants running with electrohydraulic controls.
damage
1.5 Safety instructions for specific operational phases
refers to special orders and prohibitions to
prevent injury or property damage 1.5.1 Take the necessary precautions to ensure that the machine
/ plant is used only when in a safe and reliable state.
1.2 Correct application 1.5.2 Check the machine / plant at least once per working shift
for obvious damage and defects (i.e. leakage). Report any
1.2.1 The valves series D661 are control valves suited for changes to the responsible group / person immediately. If
electrohydraulic position-, velocity-, pressure- and force control. necessary, stop the machine immediately and secure it.
The valves are designed for flow rate control in hydraulic 1.5.3 In the event of malfunctions, stop the machine / plant
systems that operate with mineral oil based fluids. Others immediately and secure it. Have any defects rectified
on request. immediately.
Using the valves for purposes other than those mentioned 1.5.4 If the machine / plant is completely shut down for
above is considered contrary to the intended use. The user maintenance and repair work at the valve, it must be
bears entirely the risk of such misuse. secured against inadvertent start up by:

Correct application involves also observing the operating Locking the principal control elements and removing
instruction and complying with the inspection and the key.
maintenance directives. attaching a warning sign to the main switch.

1.3 Organizational measures 1.6 Safety instructions for the operation of hydraulic
plants
1.3.1 We recommend to include this operating instruction into
the maintenance plan of the machine / plant. 1.6.1 Work on electrohydraulic equipment must be carried out
1.3.2 In addition to the operating instruction, observe also all only by personnel having special knowledge and experience
other generally applicable legal and other mandatory in electrohydraulic controls.
regulations relevant to accident prevention and environ- 1.6.2 Check all lines, hoses and fittings of the plant regularly for
mental protection. Instruct the operator accordingly. leaks and obvious damage. Repair damage immediately.
1.3.3 All safety and danger prevention instructions of the Splashed oil may cause injury and fire.
machine/plant must meet the requirements of EN 982. 1.6.3 Before removing the valve depressurize all system sections
to be opened, pressure lines and accumulators of the
1.4 Selection and qualification of personnel hydraulic system in accordance with the specific instructions
for the plant.
1.4.1 Only well-trained and instructed personnel are allowed to 1.6.4 When handling oil, grease and other chemical substances,
work with MOOG control valves. observe safety regulations valid for each product.

3
D661 Series

2. Description Servovalve D661 - ...S

and H Series with
additional mechanical
feedback
Series ...G Servovalve with nozzle-flapper type pilot
stage, spool in bushing, without additio-
nal mechanical feedback
Series ...S Servovalve configured like version ...G, but
with additional mechanical feedback
Series ...H Servovalve configured like version ...S, but
with improved performance (high response)
Series ...P...A/B Proportional valve with contamination
insensitive ServoJet pilot stage, spool in body,
without additional mechanical feedback
Series ...P...F/G Proportional valve configured like version X T A P B Y
...P...A/B, but with nozzle flapper pilot stage
and additional mechanical feedback This signal is then rectified by a demodulator and is fed
back to the control amplifier where it is compared with the
2.1 Design features command signal. The control amplifier drives the torque
motor until command voltage and feedback voltage are
2.1.1 Control valves general equal. Thus, the position of the spool is proportional to
the electric command signal.
The Servovalves D661-...G, S and H Series and the Pro-
portional Flow Control Valves D661-...P Series are 2.1.3 Proportional flow control valve D661-...P
throttle valves for 2-, 3- and 4-way applications. With pro- 2.1.3.1 Operation
portional flow control valves also 5-way applications are The nozzle flapper design of the pilot stage has been
possible. converted into an improved version with jetpipe amplifier
These valves are suitable for electrohydraulic position, (ServoJet).
velocitiy, pressure or force control systems with high
dynamic response requirements. 2- stage Proportional Valve
D661-...P...A/B Series
2.1.2 Servo valves D661-...G, S and H

2.1.2.1 General
The spool of the main stage is driven by a nozzle flapper
pilot stage, optional with or without additional mechanical Annular Jet pipe
feedback. The D661-...G Series will also be available with area
ServoJet pilot stage in the near future (see D661-...P...A/B). Nozzle Receiver

Servovalve D661-... G
Series without additional
mechanical feedback

X T A P B T2 Y

The ServoJet pilot stage consists mainly of torque motor,

X T A P B T2 Y jet pipe and receiver.
A current through the coil displaces the jet pipe from neu-
With versions D661-...S and H in case of an electrical supply tral. This displacement combined with the special shape of
failure the spool is moved into a preferred position by action the nozzle directs a focussed fluid jet more into one receiver
of an additional mechanical feedback. bore than into the other.
2.1.2.2 Operating principle of the two-stage valve The jet now produces a pressure difference in the control
An electric input signal (flow rate command) is applied to ports. This pressure difference results in a pilot flow, which
the integrated control amplifier which drives a current in turn causes a spool displacement. The pilot stage drain
through the coils of the pilot stage torquemotor. Thus the is through the annular area around the nozzle to tank.
deflected nozzle-flapper system produces a pressure differ- 2.1.3.2 Operating principle of the two-stage valve
ence across the drive areas of the spool and effects its An electric input signal (flow rate command) is applied to
movement. The position transducer which is excited via an the integrated control amplifier which drives a current
oscillator measures the position of the spool (actual value, through the coil of the pilot stage torquemotor. The thus
position voltage). deflected jet-pipe produces a pressure difference across the

4
D661 Series

drive areas of the spool and effects its movement. 2.1.4 D661-...P Series fail-safe version
The position transducer which is excited via an oscillator
measures the position of the spool (actual value, position For applications with proportional control valves where
voltage). This signal is then demodulated and fed back to certain safety regulations are applicable, a defined metering
the controller where it is compared with the command spool position is needed in order to avoid potential damage.
signal. The controller drives the torquemotor until the error Therefore fail-safe versions are offered as an option
between command signal and feedback signal is zero. Thus for the MOOG proportional valves.
the position of the spool is proportional to the electric After external triggering this fail-safe function causes a
command signal. defined metering spool position.
2.1.4.1 Mechanical Fail-safe version (biased pilot stage)
The safe position of the spool will be obtained after cut-
off of pilot pressure supply (external pilot connection) or
operating pressure supply (internal pilot connection).
This safe position can only be obtained with < 1 bar pilot
pressure.

D661-...P...A/BU D661-...P...A/BW
Torque 4+1 Nm

Proportional Valve
D661-...P...A/BW
and D661-...P...A/BU Series
with electrically operated
fail-safe function

Proportional Valve
D661-...P...AP Series
with electrically operated
fail-safe function

Torque 4 +1 Nm

5
D661 Series

With fail-safe versions R and L a defined spool position is Electric characteristics of the 2/2-way solenoid valve
reached when the electric supply to the valve electronics is
switched off while the pilot pressure is still effective. With Connector wiring
version M the resulting spool position is undefined. Function electro magnetic
2.1.4.2 Electrically operated fail-safe version Nominal voltage 24 VDC
The safe position of the spool will be obtained after Nominal power 12 W
switching off the integrated 2/2-way solenoid seat valve. DIN 43650-1
With fail-safe versions W, U and G after cut-off of the so- Form A: 2+PE-PG9
lenoid the spool moves to midposition. When the electric
supply to the valve electronics is switched off while the Cutting off the 24 VDC supply to the solenoid operated 2/2-
pilot pressure is still effective and the solenoid is still way seat valve
switched on the spool will move to a defined end position
with versions U and G. To protect relais contacts or semiconductors against burning
With fail-safe version P the integrated seat valve will shut off a Zener diode is required
off the external pilot pressure after switching off the sole-
noid. Consider inductive load of the solenoid coil!

2.2 Technical Data

Series D661-... (for code letter of valve version see pages 18/19) G S...F S...G H P...A P...B
Mounting pattern ISO 4401, version ..G.. with second tank port ISO 4401 - 05 - 05 - 0 - 94 ISO 4401 - 05 - 05 - 0 - 94
With series D661-...P...B 5-way version the port
designated T2 is used as second pressure port P2
Mass [kg] 5,7 5,5 4,2 5,5 5,6 4,7
Rated flow QN [l/min] see nameplate of the valve see nameplate of the valve
at pN = 5 bar per land, tolerance 10 %
Null leakage flow1) total, max. [l/min] 3,0 to 5,0 (S...F 2,5 to 4,0) 3,5 4,4
Pilot leakage flow1) pilot stage only [l/min] 2,5 1,4 2,5 2,5 1,7 2,6
Pilot flow1) max, for 100% step input [l/min] 2,5 1,4 2,5 2,5 1,7 2,6
Max. operating pressure pmax
Main stage ports P, A, B [bar] 350 350
port T, (T2) with Y internal [bar] 20% of pilot pressure, max. 100 210
port T, (T2) with Y external [bar] 350 350
pilot stage regular version [bar] 210 280
with dropping orifice (on request) [bar] 350 350
Temperature range Ambient [C] - 20 to + 60 - 20 to + 60
Fluid [C] - 20 to + 80 - 20 to + 80
Operating fluid mineral oil based hydraulic mineral oil based hydraulic
fluid according to DIN 51524, fluid according to DIN 51524,
part 1 to 3, others upon request part 1 to 3, others upon request
Viscosity recommended [mm/s] 15 to 45 15 to 45
allowable [mm/s] 5 to 400 5 to 400
System filter High pressure filter, mounted High pressure filter, mounted
in the main flow without in the main flow without
bypass, but with dirt alarm bypass, but with dirt alarm
Class of cleanliness according to
ISO 4406 16 / 13 or better 2) 16 / 13 or better 2)
NAS 1638 7 or better 2) 7 or better 2)
Filter rating for normal operation 15 75 (15 m absolute) 15 75 (15 m absolute)
for longer life 10 75 (10 m absolute) 10 75 (10 m absolute)

1
) With version -...P at 210 bar pilot or operating pressure, For additional technical informations, such
with versions -...G,S and H at 140 bar pilot or operating pressure,
fluid viscosity of 32 mm/s and fluid temperature of 40C.
as dimensions, ordering information etc.
2
) For long life wear protection of metering lands see the catalogues.

6
D661 Series

3.2.2 Conversion instruction for Servovalves D661-...G

3. Installation and Proportional valves D661-...P...A/B

3.1 General Information

Servovalve D661-...G
3.1.1 Compare model number and valve type with information without mechanical feedback
and Proportional Valve D661-...P...A/B
from the hydraulic schematic or bill of material.
3.1.2 The valve can be mounted in any direction, fixed or movable. Electric
3.1.3 Check mounting surface for planeness (0,02 mm for 100 Nulladjust
(behind screw
mm) and surface roughness (Ra <1 m) plug)
3.1.4 Pay attention to cleanliness of mounting surface and
surroundings when installing the valve.
Filter
3.1.5 Use lint-free tissue to clean!
3.1.6 Before installation, remove protection plate from the valve
and keep it for later repair.
3.1.7 Pay attention to correct position of ports and location of
o-rings during installation.
3.1.8 Use socket head bolts according to DIN EN ISO 4762
(hitherto DIN 912) for mounting, strength class 10.9, and X1) P Y
tighten them diagonally changing according to table 1.
Torque tolerance +/- 10 %. Set screw 4 Set screw 2 Set screw 1 Set screw 3
M4 x 6 M4 x 6 M4 x 6 M4 x 6
Mounting Bolts to
Series Qty. Torque
pattern 1
) Check for sufficient length (100 mm) of mounting surface!
DIN 912-10.9 reqrd. [Nm]
ISO 4401
D661-...G 05-05-0-94 M6 x 60 4 13
D661-...S 05-05-0-94 M6 x 55 4 13 Pilot flow Set screw M4 x 6
D661-...H 05-05-0-94 M6 x 55 4 13 Supply bore 1 bore 2
Internal P closed open
D661-...P...A/B 05-05-0-94 M6 x 60 4 13
External X open closed
D661-...P...F/G 05-05-0-94 M6 x 55 4 13
Pilot flow Set screw M4 x 6
Table 1
Return bore 3 bore 4
Internal T closed open
3.2 Internal/external pilot connection External Y open closed

3.2.1 Conversion for operation with internal or external pilot

connection.
The pilot connection mode as shipped is indicated by the
respective code letter of the type designation on the
nameplate. 3.2.3 Conversion instruction for Servovalves D661-...S, H and P...F/G
With the 5-way version, where the T and T2 ports are
interchanged with the P port, pilot supply port X and
return port Y must be connected externally. Electric
Nulladjust
(behind screw
plug)

Filter

X P
screw plug
M4 x 8 DIN 6912-8.8
with metal sealring
U4,5-7-1

Pilot flow screw plug

supply in port
Internal P X
External X P

7
D661 Series

3.3 Electronics information 3.3.2.2 Monitoring output

Actual value 0 to 10 V
3.3.1 Valve connectors The actual spool position value can be measured at pin F.
Possible connectors This signal can be used for monitoring and fault detection
purposes.
number of pins supply voltage The spool stroke range corresponds to 10 V. +10 V corres-
15 VDC 24 VDC ponds to 100% valve opening P A and B T.

6 +PE X X Actual value 0 to 10 mA

11 + PE X The actual spool position value can be measured at pin F.
11 + 1 (PE) Bayonet X This signal can be used for monitoring and fault detection
6 (old, without PE) X purposes.
12 (old, without PE) Bayonet X The spool stroke range corresponds to 10 mA. +10 mA
corresponds to 100% valve opening P A and B T.
Please note information regarding input signals on the
nameplate!

3.3.2 Valve electronics with supply voltage 15 VDC

and 6+PE pole connector

3.3.2.1 Command input

Command signal 0 to 10 V General requirements
The spool stroke of the valve is proportional to (UD UE). Supply 15 VDC 3%. Ripple < 50 mVPP. Current consumption
100% valve opening P A and B T is achieved at (UD UE) max. 250 mA
= +10 V. At 0 V command the spool is in centred position. All signal lines, also those of external transducers, shielded
The input stage is a differential amplifier. If only one com- Shielding connected radially to (0V), power supply side, and
mand signal is available, pin D or E is connected to signal connected to the mating connector housing (EMC)
ground (pin C) according to the required operating EMC: Meets the requirements of EN 55011/03.91 class B,
direction (to be done at the mating connector). EN 50081-1/01.92, and EN 50082-2/03.95, performance
criterion class A
Command signal 0 to 10 mA Protective grounding lead 0,75mm2
The spool stroke of the valve is proportional to (ID IE). Note: When making electric connections to the valve (shield,
100% valve opening P A and B T is achieved at (ID IE) protective grounding) appropriate measures must be taken to
= +10 mA. At 0 mA command the spool is in centred position. ensure that locally different earth potentials do not result in
Either pin D or E is used according to the required operating excessive ground currents.
direction. The unused pin is left open (not connected at the See also MOOG Application Note AM 353 E.
mating connector). The input pins D and E are inverting.

3.3.2.3 Connector wiring - type code letter S (see sticker on the electronics housing)

Valves with 6+PE pole connector to DIN 43563 and mating connector (metal shell) with leading protective ground connection ( )

Valve Connector
Mating Cabinet side Function Voltage command Current command1)
connector

Supply + 15 VDC 3 %, ripple < 50 mVPP

Supply 15 VDC 3 %, ripple < 50 mVPP

Supply / signal ground (0V)

Input rated command 0 to 10 V 0 to 10 mA
Valve flow Input resistance 100 k load resistance 400
Input inverted rated command 0 to 10 V 0 to 10 mA
Valve flow Input resistance 100 k load resistance 400
Output actual value 0 to 10 V 0 to 10 mA
Spool position Output resistance 10 k load resistance max. 500
Protective grounding
1
) Valves having code letter X at position
10 of type designation: Command
signal 10 mA between pins D and E
(differentially, internal resistance 1 k.

8
D661 Series

3.3.3 Valve electronics with supply voltage 15 VDC Command signal 4 to 20 mA

and 11+1 pole bayonet connector The spool stroke of the valve is proportional (ID 12 mA).
100% valve opeming P A and B T at ID = 20 mA.
Alternate connector for certain valve models At 12mA command the spool is in centred position.
The unused Pin E is left open (not connected in the mating
3.3.3.1 Command input connector).
Command signal 0 to 10 V
The spool stroke of the valve is proportional to (UD UE). 3.3.3.2 Monitoring output
100% valve opening P A and B T is achieved at (UD UE) The actual spool position value can be measured at pin F.
= +10 V. At 0 V command the spool is in centred position. This signal can be used for monitoring and fault detection
The input stage is a differential amplifier. If only one com- purposes.
mand signal is available, pin D or E is connected to signal Command signal 0 to 10 V
ground (pin C) according to the required operating The spool stroke range corresponds to 10 V. +10 V corres-
direction (to be done at the mating connector). ponds to 100% valve opening P A and B T.
Command signal 0 to 10 mA
Command signal 0 to 10 mA The spool stroke range corresponds to 10 mA. +10 mA
The spool stroke of the valve is proportional to (ID IE). corresponds to 100% valve opening P A and B T.
100% valve opening P A and B T is achieved at (ID IE) Command signal 4 to 20 mA
= +10 mA. At 0 mA command the spool is in centred position. The spool stroke range corresponds to 4 to 20 mA. 20 mA
Either pin D or E is used according to the required operating corresponds to 100% valve opening P A and B T.
direction. The unused pin is left open (not connected at the
mating connector). The input pins D and E are inverting.

Please note "General requirements" on page 8.

3.3.3.3 Connector wiring - type code letter V (see sticker on the electronics housing)

Valves with 11+1 pole bayonet connector to MIL C-26482-14-12 with leading protective grounding connection (K)
Mating connector: metal shell, Order-No.: B97027 012.

Valve Connector
Mating Cabinet side
connector Function Voltage command Current command Current command

Supply + 15 VDC 3 %, ripple < 50 mVPP

Supply + 15 VDC 3 %, ripple < 50 mVPP

Supply / signal ground (0V)

Input rated command 0 to 10 V 0 to 10 mA 4 to 20 mA

Valve flow Input resistance 100 k Load resistance 400 Load resistance 200
Input invert. rated command 0 to 10 V 0 to 10 mA not used
Valve flow Input resistance 100 k Load resistance 400
Output actual value 0 to 10 V 0 to 10 mA 4 to 20 mA
Spool position Output resistance 10 k Load resistance max. 500 Load resistance max. 500
Monitoring output of
internal position controller
not used

not used

Protective grounding leading pin of valve connector

24 VDC, max. 0,5 A. For inductive loads a corresponding commutating diode is necessary.
Relay output The relais contact deenergizes and the pilot stage is disconnected when a supply voltage
becomes less than 12 V (thus also in case of cable break). The spool then moves to the determind
position without electric supply. Cable break of the - wire is not monitored.

9
D661 Series

3.3.4 Valve electronics with supply voltage 15 VDC 3.3.4.2 Monitoring output
and 6 pole connector (without protective grounding) The actual spool position value can be measured at pin F.
This signal can be used for monitoring and fault detection
3.3.4.1 Command input purposes.
Command signal 0 to 10 V Command signal 0 to 10 V
The spool stroke of the valve is proportional to (UD UE). The spool stroke range corresponds to 10 V. +10 V corres-
100% valve opening P A and B T is achieved at (UD UE) ponds to 100% valve opening P A and B T.
= +10 V. At 0 V command the spool is in centred position. Command signal 0 to 10 mA
The input stage is a differential amplifier. If only one com- The spool stroke range corresponds to 10 mA. +10 mA
mand signal is available, pin D or E is connected to signal corresponds to 100% valve opening P A and B T.
ground (pin C) according to the required operating Command signal 4 to 20 mA
direction (to be done at the mating connector). The spool stroke range corresponds to 4 to 20 mA. 20 mA
Command signal 0 to 10 mA corresponds to 100% valve opening P A and B T.
The spool stroke of the valve is proportional to (ID IE).
100% valve opening P A and B T is achieved at (ID IE)
= +10 mA. At 0 mA command the spool is in centred position.
Either pin D or E is used according to the required operating
direction. The unused pin is left open (not connected at the
mating connector). The input pins D and E are inverting.
Command signal 4 to 20 mA
The spool stroke of the valve is proportional (ID 12 mA).
100% valve opeming P A and B T at ID = 20 mA.
At 12mA command the spool is in centred position.
The unused Pin E is left open (not connected in the mating General requirements
connector). Supply 15 VDC 3%. Ripple < 50 mVPP. Current consumption
max. 250 mA
All signal lines, also those of external transducers, shielded
Shielding connected radially to (0V)
Note: When making electric connections to the valve (shield,
protective grounding) appropriate measures must be taken to
ensure that locally different earth potentials do not result in
excessive ground currents.

3.3.4.3 Connector wiring - type code letter 6

Valves with 6 pole connector to MIL C-5015/14S-6. Mating connector: metal shell, Order-No.: A26201 004

Valve Connector Function Voltage command Current command Current command

Mating Cabinet side 0 to 10 V 0 to 10 mA 4 to 20 mA
connector

Supply + 15 VDC 3 %, ripple < 50 mVPP

Supply 15 VDC 3 %, ripple < 50 mVPP

Supply / signal ground (0V)

Input rated command 0 to 10 V 0 to 10 mA 4 to 20 mA

Valve flow Input resistance 100 k Load resistance 400 Load resistance 200
Input invert. rated command 0 to 10 V 0 to 10 mA not used
Valve flow Input resistance 100 k Load resistance 400
Output actual value 0 to 10 V 0 to 10 mA 4 to 20 mA
Spool position Output resistance 10 k Load resistance max. 500 Load resistance max. 500

10
D661 Series

3.3.5 Valve electronics with supply voltage 15 VDC and 3.3.5.2 Monitoring output
12 pole bayonet connector (without protective grounding) The actual spool position value can be measured at pin F.
This signal can be used for monitoring and fault detection
3.3.5.1 Command input purposes.
Command signal 0 to 10 V Command signal 0 to 10 V
The spool stroke of the valve is proportional to (UD UE). The spool stroke range corresponds to 10 V. +10 V corres-
100% valve opening P A and B T is achieved at (UD UE) ponds to 100% valve opening P A and B T.
= +10 V. At 0 V command the spool is in centred position. Command signal 0 to 10 mA
The input stage is a differential amplifier. If only one com- The spool stroke range corresponds to 10 mA. +10 mA
mand signal is available, pin D or E is connected to signal corresponds to 100% valve opening P A and B T.
ground (pin C) according to the required operating Command signal 4 to 20 mA
direction (to be done at the mating connector). The spool stroke range corresponds to 4 to 20 mA. 20 mA
Command signal 0 to 10 mA corresponds to 100% valve opening P A and B T.
The spool stroke of the valve is proportional to (ID IE).
100% valve opening P A and B T is achieved at (ID IE)
= +10 mA. At 0 mA command the spool is in centred position.
Either pin D or E is used according to the required operating
direction. The unused pin is left open (not connected at the
mating connector). The input pins D and E are inverting.
Command signal 4 to 20 mA
The spool stroke of the valve is proportional (ID 12 mA).
100% valve opeming P A and B T at ID = 20 mA.
At 12mA command the spool is in centred position.
The unused Pin E is left open (not connected in the mating Please note "General requirements" on page 10.
connector).

3.3.5.3 Connector wiring - type code letter 0

Valves with 12 pole bayonet connector to MIL C-26482/14-12. Mating connector: metal shell, Order-No.: B97027 012.

Valve Connector
Function Voltage command Current command Current command
Mating Cabinet side
connector 0 to 10 V 0 to 10 mA 4 to 20 mA

Supply + 15 VDC 3 %, ripple < 50 mVPP

Supply 15 VDC 3 %, ripple < 50 mVPP

Supply / signal ground (0V)

Input rated command 0 to 10 V 0 to 10 mA 4 to 20 mA

Valve flow Input resistance 100 k Load resistance 400 Load resistance 200
Input invert. rated command 0 to 10 V 0 to 10 mA
not used
Valve flow Input resistance 100 k Load resistance 400
Output actual value 0 to 10 V 0 to 10 mA 4 to 20 mA
Spool position Output resistance 10 k Load resistance max. 500 Load resistance max. 500
Monitoring output of 0 to 12 V
internal position controller Output resistance 10 kW
not used

not used

not used

Relay output 24 VDC, max. 0,5 A. For inductive loads a corresponding commutating diode is necessary.
The relais contact deenergizes and the pilot stage is disconnected when a supply voltage
becomes less than 12 V (thus also in case of cable break). The spool then moves to the determind
position without electric supply. Cable break of the - wire is not monitored.

11
D661 Series

3.3.6 Valve electronics with supply voltage 24 Volt 3.3.6.1 Monitoring output
and 6+PE - pole connector Actual value +2,5 to +13,5 V
Valves with voltage and current command input
3.3.6.1 Command input The actual spool position value can be measured at pin F
Command signal 0 to 10 V (see diagram below). This signal can be used for monitoring
The spool stroke of the valve is proportional to (UD UE). 100% and fault detection purposes.
valve opening P A and B T is achieved at (UD UE) = +10 V. The spool stroke range corresponds to +2,5 to +13,5 V.
At 0 V command the spool is in centred position. The centred position is at +8 V. +13,5 V corresponds to
The input stage is a differential amplifier. If only one 100% valve opening P A and B T.
command signal is available, pin D or E is connected to
signal ground (pin B) according to the required operating
direction (to be done at the mating connector).
Command signal 0 to 10 mA
The spool stroke of the valve is proportional to (ID IE). 100%
valve opening P A and B T is achieved at (ID IE) = +10 mA.
At 0 mA command the spool is in centred position.
Either pin D or E is used according to the required operating
direction. The unused pin is left open (not connected at
the mating connector). The input pins D and E are inverting.

General requirements Circuit diagram for measurement of actual value UF (position

Supply 24 VDC, min.19 VDC, max. 32 VDC. Current con- of main spool) for valves with 6+PE pole connector
sumption max. 300 mA
All signal lines, also those of external transducers, shielded
Shielding connected radially to (0V), power supply side, and
connected to the mating connector housing (EMC)
EMC: Meets the requirements of EN 55011/03.91 class B,
EN 50081-1/01.92, and EN 50082-2/03.95, perf. crit. class A
Protective grounding lead 0,75mm2
Note: When making electric connections to the valve (shield,
protective grounding) appropriate measures must be taken to
ensure that locally different earth potentials do not result in
excessive ground currents.
See also MOOG Application Note AM 353 E.

3.3.6.3 Connector wiring - type code letter S (see sticker on the electronics housing)

Valves with 6+PE pole connector to DIN 43 563 and mating connector (metal shell) with leading protective ground connection ( )

Valve Connector
Mating Cabinet side Function Voltage command Current command
connector

Supply 24 VDC (min. 19 VDC, max. 32 VDC) Imax: 300 mA

Supply / signal ground (0 V)

1
Enabled ) UC-B > +8,5 VDC
Not enabled UC-B < +6,5 VDC Ie = 1,2 mA at 24 VDC

UD-E: 0 to 10 V UD-B and UE-B: Input command referenced to ID-E: 0 to 10 mA

Input rated command
(differential) Re : 10 k max.: 15 V (load resistance 200 )
max.: +24 V Input command (invert.) IE-D: 0 to 10 mA
UF-B: +2,5 to +13,5 V. At +8 V spool in centered position
Output actual value
Ra : approx. 15 k
Protective grounding
1
) With enable signal < +6,5 V the spool moves into the position adjusted for +8 V command signal.

12
D661 Series

3.3.7 Valve electronics with supply voltage 24 Volt 3.3.7.2 Monitoring output
and 11+PE - pole connector Actual value 0 to 10 V
Valves with voltage and current command input
3.3.7.1 Command input The actual value, i. e. the spool position, can be measured
Command signal 0 to 10 V between pins 6 and 7. This signal can be used for
The spool stroke of the valve is proportional to (UD UE). 100% monitoring and fault detection purposes. The signal can
valve opening P A and B T is achieved at (UD UE) = +10 V. only be measured using a weighted differential amplifier
At 0 V command the spool is in centred position. (see diagram below) or a voltmeter with an input im-
The input stage is a differential amplifier. If only one pedance greater than 1M. The spool stroke range
command signal is available, pin D or E is connected to corresponds to 10 V. The centred position is at 0 V.
signal ground (pin B) according to the required operating +10 V corresponds to 100% valve opening P A and B T.
direction (to be done at the mating connector). If the actual value shall be used with a machine control
Command signal 0 to 10 mA system the differential input circuit must be applied.
The spool stroke of the valve is proportional to (ID IE). 100% Another option is to use the afore mentioned circuit for
valve opening P A and B T is achieved at (ID IE) = +10 mA. the 6+PE pole connector. Pin 6 according to DIN 43 651
At 0 mA command the spool is in centred position. corresponds to pin F according to DIN 43 563 (see diagram
Either pin D or E is used according to the required operating page 12).
direction. The unused pin is left open (not connected at
the mating connector). The input pins D and E are inverting. Please note "General requirements on page 12.

Circuit diagram for measurement of actual value U6-7 (position

of main spool) for valves with 11+PE pole connector

Valve connector 0...10 V

3.3.7.3 Connector wiring - type code letter E (see sticker on the electronics housing)

Valves with 11+PE pole connector to DIN 43 651and mating connector (metal shell) with leading protective ground connection ( )
Valve Connector
Mating Cabinet side
Connector Function Voltage command Current command

Supply 24 VDC (min. 19 VDC, max. 32 VDC) Imax: 300 mA

Supply / signal ground (0 V)

1
Enabled ) U3-2 > +8,5 VDC
Not enabled U3-2 < +6,5 VDC Ie = 1,2 mA at 24 VDC

Input rated command U4-5: 0 to 10 V U4-2 and U5-2: Input command referenced to I4-5: 0 to 10 mA
(differential) Re : 10 k max.: 15 V (load resistance 200 )
max.: +24 V Input command (invert.) ref. to I5-4: 0 to 10 mA

Output actual value U6-7 : 0 to 10 V

(differential) Ra : approx. 20 K

Enable and Supply U8-2 > +8,5 VDC: ok

acknowledged U8-2 < +6,5 VDC: not ok Output Imax: 20 mA

not used Note: With valve models D661-27XX and D661-29XX supply voltage is at pin 9 and signal
ground at pin 10.
not used Pins 1 and 2 are not used.
U11-2 > +8,5 VDC: <30 %
Position error U11-2 < +6,5 VDC: >30 % Output Imax: 20 mA

Protective grounding
1
) With enable signal < +6,5 V the spool moves into the position adjusted for 0 V command signal.

13
D661 Series

3.4 Electric connection

The specified mating connectors for the valves have crimp 4. Setting up
contacts of size 16. If crimp tools are not available the
contacts can also be soldered. The bayonet connector with This information is valid for new installations to be put into operation
11+1 pin can only be soldered. as well as for repair cases.
3.4.1 Instruction for crimping
If you order the connector the necessary socket contacts 4.1 Filling the hydraulic system
are enclosed in the delivery bag of the mating connector
supplied with the valve. New oil is never clean. Therefore the system should generally be
Special tools are required for preparing cables and con- filled by using a filling filter.This fine mesh filter should at least comply
nectors. (These tools are listed in chapter 8.1 Tools). with the following requirement: 10 75 (10 m absolute).
Pay attention to the wiring instructions, which are to be
found in this assembly instruction. The complete instructions 4.2 Flushing the hydraulic system
can be received from MOOG together with the tools set.
3.4.2 Baring wires Before the hydraulic system is put into operation for the
Bare cables professionally to a length of 6,5 mm. Dont first time (also after modifications) it has to be flushed
damage conductor or squeeze insulation. carefully according to the instructions of the manufacturer
3.4.3 Wiring contacts of the plant / machine.
Connect contacts only with prescribed tools (see 8.1 and 4.2.1 Before flushing suitable flushing elements have to be inserted
assembly instructions). After crimping check whether in the pressure filters instead of the high pressure elements.
wire can be seen through the inspection hole in the contact 4.2.2 Before flushing the operational temperature of the hydraulic
none of the contacts is bent or damaged system should be achieved. Observe temperature!
no strand is outside the ter- 4.2.3 A flushing plate or, if the system allows, a directional valve
mination hole should be mounted in place of the MOOG porportional
a proper crimp termination with valve. The P- and T-connections are flushed through the
eight crimp indents has been flushing plate. The user A- and B- connections can also be
performed. flushed by the directional valve.
3.4.4 Assembling contacts Attention, the directional valve can lead to unpermissable
After wiring the contacts, the leads have to be pulled through movements in the load (i.e. with parallel drives), which may
all accessories used, such as grommet, ferrule, endbell and result in damage of the plant / machine. Instructions of the
cable clamp. Make sure that leads are inserted through the manufacturer have to be strictly observed.
appropriate cavity of grommet. In order to ease insertion of Minimum flushing time t can be calculated as follows:
leads, the contacts have to be dipped in Isopropyl. V V = content of teservoir [liter]
3.4.5 Inserting contacts t = 5 Q = flow rate of the pump [l/min]
Dip contacts in Isopropyl and insert them with prescribed tool (see Q t = flushing time [hours]

8.1 and assembly instructions) through the grommet with constant 4.2.4 The flushing process can be considered completed when a
pressure (into the insulator) until it snaps into its position. Insert system cleanliness of 15/12 according ISO 4406 or 6
contacts according to marking on the insulator. according NAS 1638 or better is achieved. A long life of
Also insert unwired contacts in order to guarantee proper sealing. the metering lands of the proportional valve can be
3.4.6 Removing contacts expected for this cleanliness class.
All accessories are removed in reverse direction as described 4.2.5 Replace flushing elements in the pressure filters by suitable
in chapter 3.2.4.3 Remove contacts with prescribed tool high pressure elements after flushing. Install MOOG pro-
according to assembly instructions. portional valve instead of flushing plate or directional valve.
3.4.7 Shielding
When fixing a shielding braid to connector with DZ-adaptor 4.3 Setting up
Loosen lock nut (5). Slide heat shrink component (6)
and lock nut (5) over cable(8). 4.3.1 Set up machine/plant according to the operation instruc-
Push shielding braid (7) onto endbell (3). tions of the manufacturer after the valves have been
Fix shielding braid (7) into rounded groove by means of installed. Vent hydraulic system!
baling wire (4). 4.3.2 The safety instructions of the machine/plant manufacturer
must be observed. Especially the safety requirements for
Connector machines like injection moulding machines (EN 201), blow
11+PE moulding machines (EN 422) and die casting machines (EN
869), to name a few, are important.
4.3.3 Observe oil temperature.
4.3.4 Check hydraulic system for external leakage!

4.4 Nulladjustment

The hydraulic null of the valve is preset at the factory with

Connector
6+PE
a tolerance of 2% of rated signal. If necessary this null
can be readjusted by the user of the valve.
4.4.1 Observe operating instruction for the machine/plant.
Valves with +4 to +20 mA command signal: Do not adjust
valve null! Contact machine/plant manufacturer.

14
D661 Series

4.4.2 Procedure: Remove the command signal to the valve only such that the side with the notch at the rim points out-
by disconnecting command signal lead at the cabinet. ward. Mount o-ring (59) on the cover (20) using clean
Do not remove valve mating connector! grease and mount cover to the valve body. The M4-bolts
Remove cover screw on electronics housing to access the should be torqued to 4,1 Nm, the M5-bolts to 8,5 Nm
null adjust potentiometer. Use a small screwdriver (blade (38).
width 2.5 mm) to turn the potentiometer screw either 5.1.4 Check valve for external leakage after pressurizing it.
clockwise or counterclockwise. Usually it will not be
necessary to turn the screw more than 2 turns in either

4.4.3
direction ( 1 turn is equivalent to 15% null shift).
While adjusting watch the actuator (motor) motion to find
6. Malfunctions, Causes and
the null position. With overlapped valves turn the nulladjust
screw carefully in both directions to just start motion and then
Elimination
back into deadzone midposition between those two screw
positions. For trouble shooting D661 - Series valves use of MOOG
4.4.4 After proper null adjustement reconnect the command Valve Tester Model M040-120 is suggested. See Ope-
signal lead and apply protective cover screw again. ration Instruction MOOG Valve Tester

6.1 Leakage at the mounting surface of the valve

5. Maintenance Have all seals been installed at ports A, B, P, T, (T2),

Y and X and are they ok?
Besides regular visual inspection for external leakage and Have the mounting bolts been tightened correctly?
filter replacement, maintenance work at the valves D661
Series is not required. Pay attention to the required torque!
Tighten bolts diagonally changing!
Explosionproof valves D661K... must not be opened
by the customer! Unauthorized opening will invali- 6.2 No hydraulic response of the valve
date the explosionproof approval!
Return failed valve to the factory. Check all signals from pin A (1) to pin F (6).
Is supply voltage present?
MOOG valves can only be repaired at MOOG Service Is electric input signal (command signal) present?
Centres (for addresses see backpage of this maintenance With 24 VDC supply voltage:
instruction). Is the enable signal > +8,5 V an pin C present?
Check the mating connector for corrosion!
5.1 Filter replacement Is hydraulic pressure present?
Check pilot supply. Do you need internal or external?
The built-in filter disk protects orifices and nozzles against If external, is pilot pressure present?
coarse contaminants. With severe contamination the valve Is the filter disk contaminated?
response will be slowed down. With failsafe version:
Replace filter! Does the solenoid of the 2/2-way valve operate propperly?
Cleaning is useless and may be dangerous!
Before starting to work on the valve clean the external 6.3 Instability of the system, plant oscillates
surface around the filter cover!
Attention: The filter disk (21) is flown from inside to the Check, whether output signal at pin F (6) is following
outside. After removal of the cover (20) any contamination exactly the command signal at pin D (4) or E (5).
particles are at the inside of the disk (21) and therefore If so, the external loop is unstable.
cannot be seen from outside. If not, the electronics of the valve may be defective.
5.1.1 Remove four internal hex bolts (38) using Allan wrench Check filter disk for contamination.
(SW3). Remove cover (20). Remove the filter disk (21) now
accessible by using a scriber or a fine screwdriver as ex- 6.4 With zero command signal the load drifts slowly off
traction tool. position (open loop)

With 15 VDC supply:

Check for supply voltage at pins A(1) and B(2) being
stable and within 3% of 15 V.
With both 15 VDC and 24 VDC supply:
With zero command and at normal operating tempe-
rature stop load motion by adjusting nulladjust poten-
tiometer (behind screw plug).
D661-...G D661-...S and H
D661-...P...A/B D661-...P...F/G 6.4 With hydraulics ON valve goes hardover
(Only with nozzle-flapper pilot stage)
5.1.2 Check o-rings (59) and (53) for damage. Replace if
necessary. Orifice contaminated (plugged).
5.1.3 Insert o-ring (53) first. Then insert the new filter disk (21) Send valve to MOOG service center.

15
D661 Series

7. Declaration of Manufacturer
A Declaration of Manufacturer according to EC machine directive
89/392/EWG, Annex II B, is available for servo and proportional
valves D661 Series and will be supplied upon request.

8. Tools, spare parts and accessories

8.1 Tools 8.1.4 Assembly of crimp contacts of the connector as per
descripton section 3.4 on page 14
For installation, set up, nulladjustment and filter replace-
ment the following tools are required. 8.1.4.1 All connectors with the exception of the 11+PE connector

8.1.1 Installation of the valve Item Qty. Description MOOG Part No.
1 1 Crimp pliers C21162 001
8.1.1.1 Mounting of the valve requires allan wrench SW 5
2 1 Positioner, tool insert C21163 001
8.1.2 Null adjust of the valve at set up. for contact sizes
16 und 20
8.1.2.1 Screwdriver 7 mm to remove the cover screw
8.1.2.2 Screwdriver 2,5 mm for zero setting on internal 3 1 Installation tool C21164 001
potentiometer for contact size 16
4 1 Replacement tool C21165 001
8.1.3 Filter replacement for contact size 16

8.1.3.1 For removal and mounting of the cover The complete tool set for crimping can be obtained from
Allan wrench SW 3 MOOG by ordering part no. C21166 001.
8.1.3.2 For extraction of the filter disk use of a scriber or small
screw driver is suggested. 8.1.4.2 11+PE pole connector
8.1.3.3 For mounting the o-ring on the cover and for inserting
o-rings into the valve base clean grease is required. Item Qty. Description MOOG Part No.

Standard grease must not be used with valve models having 1 1 Crimp pliers B97136
EPDM seals. Use special grease! 2 1 Replacement tool B97137

The complete tool set for crimping can be obtained from

MOOG by ordering part no. B97138.

16
D661 Series

8.2 Spare parts

MOOG Part No. Description Only for model Pos.1) Dimensions Material Qty.
42082 004 O-ring, ports P, T, A, B, (T2) ID 12,4 x 1,8 FPM Sh 85 5 pcs.
42082 011 O-ring, ports X and Y ID 15,6 x 1,8 FPM Sh 85 2 pcs.
A67999 200 Replaceable filter disk D661-P...A/B 21 200 m nominal 1 pc.
A67999 100 Replaceable filter disk D661-G, S, H and P...F/G 21 100 m nominal 1 pc.
A25163 013 015 O-ring, behind filter disk 53 ID 13 x 1,5 FPM Sh 85 1 pc.
B97009 080 O-ring, for filter cover D661-P...A/B 59 ID 17,1 x 2,6 HNBR 1 pc.
A25163 017 020 O-ring, for filter cover D661-G, S and H 59 ID 17 x2 FPM Sh 65 1 pc.
66166 040 006 Allan set screw, ports X and Y D661-G and P M4 x 6 DIN 913-45H 2 pcs.
66098 040 006 screw plug, port X D661-S and H M4 x 6 DIN 912-8.8 1 pc.
A25528 040 Seal, port X D661-S and H ID 4,5 / AD 7 1 pc.
1
) see sketch capter 5.1, Filter replacement, on page 15

8.3 Accessories (not including in delivery)

MOOG Part No. Description Dimensions / Notes Qty.

Mating connector, waterproof, protection IP65 for cable
mit Litze mind. 0,75 mm
B97007 061 6+PE-pole DIN 43563 min. 10 mm, max. 12 mm
B97024 111 11+PE-pole DIN 43651 min. 10 mm, max. 14 mm
B97027 012 11+1-pole (Bayonet) MIL C-26482/14-12 min. 10 mm, max. 14 mm
A26201 004 6-pole MIL C-5015/14S-6 min. 10 mm, max. 12 mm
B97027 012 12-pole (Bayonet) MIL C-26482/14-12 min. 10 mm, max. 14 mm
A03665-060-060 Mounting bolts D661-...G and ...P M6x60 DIN 912-10.9 4 pcs.
A03665-060-055 Mounting bolts D661-...H and ...S M6x55 DIN 912-10.9 4 pcs.
Mounting manifolds see special data sheet
B67728-001 Flushing plate

B67728-002 Flushing plate

B67728-003 Flushing plate

17
D661 Series

9. Ordering Information

Model-Number Type designation

D661-...G, S and H

Specification status Electric supply

Series specification 0 15 VDC 3%
E Preseries specification
Z Special specification
Signals for 100% spool stroke
Model designation Command Output
assigned at the factory A 10 V 10 V
B 10 mA 10 mA
Factory identification

Valve connector
Valve version
S 6 + PE-pole DIN 43563
G Standard bushing, without mechanical feedback
pT = 100 % pP, only possible with external Y
S Standard bushing, with mechanical. feedback
pT max. 100 bar Seal material
H Highresponse bushing, with mechanical. feedback N NBR Standard
pT max. 100 bar V FPM (Viton) optional
others on request
Rated flow
QN [l/min] at pN Valve version
70 bar 10 bar Pilot connections
04 10 4 G S H Former Code Supply Return Valve vers.
08 20 8 G S H
15 40 15 G S H 4 A, J internal internal G, S, H
30 80 30 G S H 5 C, L external internal G, S, H
45 120 45 G 6 B, K external external G
55 140 55 S H 7 D, M internal external G
65 170 65 G
With curvilinear characteristic (Y)
reduced rated flow (see curves) Spool position without electric supply
O undefined valve version G only
Maximum operating pressure A P B, A T interconnected
M Mid position by mech. feedback valve versions S and H only
F 210 bar. At pX 210 bar (X and Y external) operating pressure
in ports P, A, B and T up to 350 bar possible.
K 350 bar (with dropping orifice in filter cover)
Pilote stage version (pilot pressure 15 to 210 bar)
Bushing / spool type Pilot flow at pX = 140 bar Valve version
O 4- way: critical lap, linear characteristic E without mechanical feedback 1,15 l/min G
Y 4- way: critical lap, curvilinear characteristic, > QN=80 l/min G with mechanical feedback 1,15 l/min S H
X Special bushing on request F with mechanical feedback 0,65 l/min S H

Preferred configurations are highlighted. Options may increase price.

All combinations may not be available. Technical changes are reserved.

18
D661 Series

Model-Number Type designation

D661 P

Specification status Electric supply

Series specification 0 15 VDC 3%
E Preseries specification 2 24 VDC (19 to 32 VDC)
Z Special specification
Signals for 100% spool stroke
Model designation Command Output for supply voltage
assigned at the factory A 10 VDC 10 VDC 0 2 (11+PE diff)
B 10 mA 10 mA 0
C 10 mA 10 VDC 2 (11+PE diff)
Factory identification F 10 VDC +2,5 to +13,5 V, enable 2 (6+PE)
G 10 mA +2,5 to +13,5 V, enable 2 (6+PE)
T 10 VDC 10 V deadband comp. 0 2 (11+PE diff)
Valve version
P Standard spool Valve connector for supply voltage
S 6 + PE-pole DIN 43563 0 2
E 11 + PE-pole DIN 43651 2
Rated flow
QN [l/min] at pN = 5 bar per land Valve version Seal material
16 16 P...F/G N NBR Standard
25 25 P...F/G V FPM (Viton) optional
30 30 P...A/B Others on request
60 60 P...F/G P...A/B
80 80 P...A/B
Pilot connections
Former code Supply Return
Maximum operating pressure pP Pilot valve
4 A, E, J internal internal
B 70 bar. At pX 70 bar (X and Y external) operating pressure A/B 5 C, F, L external internal
in port P, A, B and T up to 350 bar possible. 6 B, G, K external external
F 210 bar. At pX 210 bar (X external) operating pressure A/B 7 D, H, M internal external
in port P, A, B and T up to 350 bar possible.
H 280 bar. At pX 280 bar (X and Y external) operating pressure A/B
in port P, A, B and T up to 350 bar possible. Spool position of main stage without electric or hydraulic supply
K 350 bar (with dropping orifice in filter cover) A/B, F/G O undefined for all valve types
Mechanical fail-safe version
Position pP [bar] pX extern [bar]
Main spool type
A P B, A T 15 15
A 4-way: ~ critical lap, linear characteristic
M Mid position 15 <1
D 4-way: 10 % overlap, linear characteristic
undefined 15 15
P 4-way: P A, A T: ~ critical lap, curvilinear characteristic
R Mid position 15 <1
P B: 60 % overlap, curvilinear characteristic
P B, A T 15 15
B T: 50 % underlap, linear characteristic
L Mid position 15 <1
U 5-way: P A, P2 B, A T:~crit. lap, curvil. character.
P A, B T 15 15
Y 4-way: ~ critical lap, curvilinear characteristic
X Special spool on request Electrically controlled fail-safe version
Position pP [bar] pX ext SV* VE**

Pilot stage W Mid position 15 15 off on

Mid position 15 <1 on on
Pilot flow Pilot pressure U Mid position 15 15 off on
at pX = 140 bar pX P B, A T 15 15 on off (without electric supply)
A ServoJet 1,3 15 280 V P B, A T 15 15 off on
B ServoJet 2,0 15 280 P B, A T 15 15 on off (without electric supply)
F Nozzle/Flapper 1,15 15 280 P definiert ~30% 15 15 off on (PX Torquemotor < 2 bar)
G Nozzle/Flapper 0,65 15 280 P B, A T 15 15 on off

*SV: Solenoid valve

**VE: Valve electronics

Preferred configurations are highlighted. Options may increase price.

All combinations may not be available. Technical changes are reserved.

19
 Argentina
Australia
Austria
Brazil
China
Finland
France
Germany
India
Ireland
Italy
Japan
Korea

Luxembourg
Norway
Philippines
Russia
Singapore
South Africa
Spain
Sweden
United Kingdom
USA
Changes are reserved

Moog GmbH
Hanns-Klemm-Strae 28
71034 Bblingen (Germany)
Telefon (07031) 622-0
Telefax (07031) 622-191
Our Locations:
www.moog.com/worldwide
CA36197-001 (Version 3.0; 01.01)
Operating Instructions D661

20