4/7/13 Geometric dimensioning and tolerancing - Wikipedia, the free encyclopedia

Geometric dimensioning and tolerancing

From Wikipedia, the free encyclopedia

Geometric dimensioning and tolerancing (GD&T) is a system for defining and communicating engineering tolerances.
It uses a symbolic language on engineering drawings and computer-generated three-dimensional solid models that
explicitly describes nominal geometry and its allowable variation. It tells the manufacturing staff and machines what degree
of accuracy and precision is needed on each controlled feature of the part. GD&T is used to define the nominal
(theoretically perfect) geometry of parts and assemblies, to define the allowable variation in form and possible size of
individual features, and to define the allowable variation between features.
Example of geometric dimensioning
Dimensioning specifications define the nominal, as-modeled or as-intended geometry. One example is a basic and tolerancing
dimension.
Tolerancing specifications define the allowable variation for the form and possibly the size of individual features, and
the allowable variation in orientation and location between features. Two examples are linear dimensions and feature control frames using a datum reference
(both shown above).

There are several standards available worldwide that describe the symbols and define the rules used in GD&T. One such standard is American Society of
Mechanical Engineers (ASME) Y14.5-2009. This article is based on that standard, but other standards, such as those from the International Organization for
Standardization (ISO), may vary slightly. The Y14.5 standard has the advantage of providing a fairly complete set of standards for GD&T in one document. The
ISO standards, in comparison, typically only address a single topic at a time. There are separate standards that provide the details for each of the major symbols and
topics below (e.g. position, flatness, profile, etc.).

Contents
1 Dimensioning and tolerancing philosophy
2 Symbols
2.1 Datums and datum references
3 GD&T data exchange
4 GD&T
4.1 ISO TC 10 Technical product documentation
4.2 ISO/TC 213 Dimensional and geometrical product specifications and verification
4.3 ASME standards American Society of Mechanical Engineers
4.4 GD&T standards for data exchange and integration
5 See also
6 References
7 Further reading
8 External links

Dimensioning and tolerancing philosophy

According to the ASME Y14.5-2009[1] standard, the purpose of geometric dimensioning and tolerancing (GD&T) is to describe the engineering intent of parts and
assemblies. This is not a completely correct explanation of the purpose of GD&T or dimensioning and tolerancing in general.

The purpose of GD&T is more accurately defined as describing the geometric requirements for part and assembly geometry. Proper application of GD&T will
ensure that the allowable part and assembly geometry defined on the drawing leads to parts that have the desired form and fit (within limits) and function as intended.

There are some fundamental rules that need to be applied (these can be found on page 6 of the 2009 edition of the standard):

All dimensions must have a tolerance. Every feature on every manufactured part is subject to variation, therefore, the limits of allowable variation must be
specified. Plus and minus tolerances may be applied directly to dimensions or applied from a general tolerance block or general note. For basic dimensions,
geometric tolerances are indirectly applied in a related Feature Control Frame. The only exceptions are for dimensions marked as minimum, maximum, stock
or reference.
Dimensioning and tolerancing shall completely define the nominal geometry and allowable variation. Measurement and scaling of the drawing is not allowed
except in certain cases.
Engineering drawings define the requirements of finished (complete) parts. Every dimension and tolerance required to define the finished part shall be shown
on the drawing. If additional dimensions would be helpful, but are not required, they may be marked as reference.
Dimensions should be applied to features and arranged in such a way as to represent the function of the features. Additionally, dimensions should not be
subject to more than one interpretation.
Descriptions of manufacturing methods should be avoided. The geometry should be described without explicitly defining the method of manufacture.
If certain sizes are required during manufacturing but are not required in the final geometry (due to shrinkage or other causes) they should be marked as non-
mandatory.
All dimensioning and tolerancing should be arranged for maximum readability and should be applied to visible lines in true profiles.
When geometry is normally controlled by gage sizes or by code (e.g. stock materials), the dimension(s) shall be included with the gage or code number in
parentheses following or below the dimension.
Angles of 90 are assumed when lines (including center lines) are shown at right angles, but no angular dimension is explicitly shown. (This also applies to
other orthogonal angles of 0, 180, 270, etc.)
Dimensions and tolerances are valid at 20 C / 101.3 kPa unless stated otherwise.
Unless explicitly stated, all dimensions and tolerances are only valid when the item is in a free state.
Dimensions and tolerances apply to the full length, width, and depth of a feature including form variation.

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Dimensions and tolerances only apply at the level of the drawing where they are specified. It is not mandatory that they apply at other drawing levels, unless
the specifications are repeated on the higher level drawing(s).

(Note: The rules above are not the exact rules stated in the ASME Y14.5-2009 standard.)

Symbols
Tolerances: Type of Tolerances; 1) Unilateral 2) Bi- Lateral type

Geometric tolerancing reference chart

Per ASME Y14.5 M-1982
Can be
Can be
Can be applied Can Can be
Datum Can use Can use affected
Type of Geometric applied to a affect affected
Symbol reference by a
tolerance characteristics to a feature virtual by a shift
used? modifier? modifier? bonus
feature? of condition? tolerance?
tolerance?
size?
Yes Yes No Yes
Form Straightness Yes Yes No No
(note 1) (note 1) (note 5) (note 4)

No
Form Planarity Yes No No No No No No
(note 5)

No
Form Circularity Yes No No No No No No
(note 5)

No
Form Cylindricity Yes No No No No No No
(note 5)

Yes No Yes
Profile Profile of a line Yes No No No No
(note 2) (note 5) (note 3)

Profile of a Yes No Yes

Profile Yes No No No No
surface (note 2) (note 5) (note 3)

Yes Yes No Yes Yes

Orientation Perpendicularity Yes Yes Yes
(note 1) (note 1) (note 5) (note 4) (note 3)

Yes Yes No Yes Yes

Orientation Angularity Yes Yes Yes
(note 1) (note 1) (note 5) (note 4) (note 3)

Yes Yes No Yes Yes

Orientation Parallelism Yes Yes Yes
(note 1) (note 1) (note 5) (note 4) (note 3)

? ? ? ? ? ? ? ?
Location Symmetry
(note 6) (note 6) (note 6) (note 6) (note 6) (note 6) (note 6) (note 6)

Positional Yes Yes

Location No Yes Yes Yes Yes Yes
Tolerance (note 4) (note 3)

No
Location Concentricity No Yes Yes Yes No No No
(note 5)

Yes No
Runout Circular runout Yes Yes Yes No No No
(note 1) (note 5)

Yes No
Runout Total runout Yes Yes Yes No No No
(note 1) (note 5)

Notes:

1. When applied to a feature-of-size.

2. Can also be used as a form control without a datum reference.
3. When a datum feature-of-size is referenced with the MMC modifier.
4. When an MMC modifier is used.
5. Automatic per rule #3.
6. The symmetry symbol's characteristics were not included in the version of the chart that this chart is derived from. The symmetry symbol was dropped from
the Y14.5M standard around 1988 and re-added around 1994.

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Symbols used in a "feature control frame" to specify a feature's description, tolerance, modifier and datum references
Symbol Modifier Notes
Free state
Least material condition (LMC)
Maximum material condition (MMC)
Projected tolerance zone
Regardless of feature size (RFS) Not part of the 1994 version. See para. A5, bullet 3. Also para. D3. Also, Figure 3-8.
Tangent plane
Unilateral Appears in the 2009 version of the standard, and refers to unequal profile distribution.

Datums and datum references

A datum is a theoretical ideal plane, line, point, or cylinder. A datum feature is a physical feature of a part identified by a datum feature symbol and
corresponding ;'''''''''''''''''''datum feature triangle, e.g.,

These are then referred to by one or more datum references which indicate measurements that should be made with respect to the corresponding datum feature.

GD&T data exchange

Exchange of geometric dimensioning and tolerancing (GD&T) information between CAD systems is available on different levels of fidelity for different purposes:

In the early days of CAD exchange only lines, texts and symbols were written into the exchange file. A receiving system could display them on the screen or
print them out, but only a human could interpret them.
GD&T presentation: On a next higher level the presentation information is enhanced by grouping them together into callouts for a particular purpose, e.g. a
datum feature callout and a datum reference frame. And there is also the information which of the curves in the exchange file are leader, projection or
dimension curves and which are used to form the shape of a product.
GD&T representation: Unlike GD&T presentation, the GD&T representation does not deal with how the information is presented to the user but only deal
with which element of a shape of a product has which GD&T characteristic. A system supporting GD&T representation may display the GD&T information
in some tree and other dialogs and allow the user to directly select and highlight the corresponding feature on the shape of the product, 2D and 3D.
Ideally both GD&T presentation and representation are available in the exchange file and are associated with each other. Then a receiving system can allow a
user to select a GD&T callout and get the corresponding feature highlighted on the shape of the product.
An enhancement of GD&T representation is defining a formal language for GD&T (similar to a programming language) which also has built-in rules and
restrictions for the proper GD&T usage. This is still a research area (see below reference to McCaleb and ISO 10303-1666).
GD&T validation: Based on GD&T representation data (but not on GD&T presentation) and the shape of a product in some useful format (e.g. a boundary
representation), it is possible to validate the completeness and consistency of the GD&T information. The software tool FBTol from the Kansas City Plant is
probably the first one in this area.
GD&T representation information can also be used for the software assisted manufacturing planning and cost calculation of parts. See ISO 10303-224 and
238 below.

GD&T
ISO TC 10 Technical product documentation

ISO 128 Technical drawings Indication of dimensions and tolerances

ISO 7083 Symbols for geometrical tolerancing Proportions and dimensions
ISO 13715 Technical drawings Edges of undefined shape Vocabulary and indications
ISO 15786 Simplified representation and dimensioning of holes
ISO 16792:2006 Technical product documentationDigital product definition data practices (Note: ISO 16792:2006 was derived from ASME
Y14.41-2003 by permission of ASME)
ISO 2010
ISO

ISO/TC 213 Dimensional and geometrical product specifications and verification

In ISO/TR 14638 GPS Masterplan the distinction between fundamental, global, general and complementary GPS standards is made.

Fundamental GPS standards

ISO 8015 Concepts, principles and rules

Global GPS standards

ISO 14660-1 Geometrical features
ISO/TS 17, orientation and location
ISO 1101 Geometrical tolerancing Tolerances of form, orientation, location and run-out
Amendment 1 Representation of specifications in the form of a 3D model
ISO 1119 Series of conical tapers and taper angles
ISO 2692 Geometrical tolerancing Maximum material requirement (MMR), least material requirement (LMR) and reciprocity requirement

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(RPR)
ISO 3040 Dimensioning and tolerancing Cones
ISO 5458 Geometrical tolerancing Positional tolerancing
ISO 5459 Geometrical tolerancing Datums and datum systems
ISO 10578 Tolerancing of orientation and location Projected tolerance zone
ISO 10579 Dimensioning and tolerancing Non-rigid parts
ISO 14406 Extraction
ISO 22432 Features utilized in specification and verification

General GPS standards: Areal and profile surface texture

ISO 1302 Indication of surface texture in technical product documentation
ISO 3274 Surface texture: Profile method Nominal characteristics of contact (stylus) instruments
ISO 4287 Surface texture: Profile method Terms, definitions and surface texture parameters
ISO 4288 Surface texture: Profile method Rules and procedures for the assessment of surface texture
ISO 8785 Surface imperfections Terms, definitions and parameters
Form of a surface independent of a datum or datum system. Each of them has a part 1 for the Vocabulary and parameters and a part 2 for the
Specification operators:
ISO 12180 Cylindricity
ISO 12181 Roundness
ISO 12780 Straightness
ISO 12781 Flatness
ISO 25178 Surface texture: Areal

General GPS standards: Extraction and filtration techniques

ISO/TS 1661 Filtration
ISO 11562 Surface texture: Profile method Metrological characteristics of phase correct filters
ISO 12085 Surface texture: Profile method Motif parameters
ISO 13565 Profile method; Surfaces having stratified functional properties

ASME standards American Society of Mechanical Engineers

ASME Y14.41-2003 Digital Product Definition Data Practices

ASME Y14.5 - 2009 Dimensioning and Tolerancing
ASME Y14.5M-1994 Dimensioning and Tolerancing
ASME Y14.5.1M-1994 Mathematical Definition of Dimensioning and Tolerancing Principles

ASME Y14.5.1M-2

GD&T standards for data exchange and integration

ISO 10303 Industrial automation systems and integration Product data representation and exchange
ISO 10303-47 Integrated generic resource: Shape variation tolerances
ISO/TS 10303-1130 Application module: Derived shape element
ISO/TS 10303-1050 Application module: Dimension tolerance
ISO/TS 10303-1051 Application module: Geometric tolerance
ISO/TS 10303-1052 Application module: Default tolerance
ISO/TS 10303-1666 Application module: Extended geometric tolerance
ISO 10303-203 Application protocol: Configuration controlled 3D design of mechanical parts and assemblies
ISO 10303-210 Application protocol: Electronic assembly, interconnection, and packaging design
ISO 10303-214 Application protocol: Core data for automotive mechanical design processes
ISO 10303-224 Application protocol: Mechanical product definition for process planning using machining features
ISO 10303-238 Application protocol: Application interpreted model for computerized numerical controllers (STEP-NC)

See also
Specification of surface finish

References
1. ^ Dimensioning and Tolerancing, ASME y14.5-2009. NY: American Society of Mechanical Engineers. 2009. ISBN 0-7918-3192-2.

Further reading
McCale, Michael R. (1999). "A Conceptual Data Model of Datum Systems" (http://nvl.nist.gov/pub/nistpubs/jres/104/4/j44mac.pdf) . Journal of Research
of the National Institute of Standards and Technology 104 (4): 349400. doi:10.6028/jres.104.024 (http://dx.doi.org/10.6028%2Fjres.104.024) .
HENZOLD, Georg. Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection. 2nd Edition, Elsevier, Oxford, UK, 2006.
Srinivasan, Vijay (2008). "Standardizing the specification, verification, and exchange of product geometry: Research, status and trends". Computer-Aided
Design 40 (7): 73849. doi:10.1016/j.cad.2007.06.006 (http://dx.doi.org/10.1016%2Fj.cad.2007.06.006) .
DRAKE JR, Paul J. Dimensioning and Tolerancing Handbook. McGraw-Hill, New York, 1999
Bramble, Kelly L. Geometric Boundaries II, Practical Guide to Interpretation and Application ASME Y14.5-2009, Engineers Edge, 2009
Wilson, Bruce A. (2005). Design Dimensioning and Tolerancing. US: Goodheart-Wilcox. p. 275. ISBN 9781590703281.

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External links
General tolerances for linear and angular dimensions according to ISO 2768 (http://www.gwp-ag.at/media/www.gwp-
ag.at/org/med_646/811_general_tolerances.pdf)
Interactive map of GD&T. (http://www.gd-t.com/map-of-gdt/) jj
What is GD&T (http://www.engineersedge.com/training_engineering/What_Is_GD&T.htm)
The importance of GD&T (http://www.tdcofarizona.com/importance_of_gdt_a/267.htm)
GD&T Glossary of Terms and Definitions (http://www.etinews.com/gdt_glossary.html)
Free GD&T Help and Tips (http://www.tec-ease.com/gdt-tips.htm)
Justification for GD&T (http://www.advanceddimensionalmanagement.com/gdt_justification.php)
GDT: Introduction (http://www.efunda.com/designstandards/gdt/introduction.cfm)
ASME Certification (http://www.asme.org/Codes/CertifAccred/Personnel/Levels_Certification_2.cfm)
Changes and Additions to ASME Y14.5M (http://www.tdcofarizona.com/changes_and_additions_to_asme_y14-5_a/272.htm)

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