Mastercut Tool Corp - Rotary Cutting Tools Fractional PDF
Mastercut Tool Corp - Rotary Cutting Tools Fractional PDF
Fractional
www.mastercuttool.com
                                     ISO 9001:2008
                                     CERTIFIED
  PowerA Coating
  PowerA is Mastercut Tool Corps new proprietary coating that surpasses the proven performance of
                                                                                                                      PowerA
  AlTiN coatings for superior extreme machining results. With a thermal stability above 1,600F (900C)
  this coating excels in high speed dry machining applications. Harder than our original AlTiN by 1000 HV,
  with an increase in thermal stability of 200F (100C), PowerA will ensure that heat buildup, friction,            Consider PowerA
  and edge breakdown are all greatly reduced, resulting in better cutting performance and longer tool
  life. As with its predecessor, PowerA will be an excellent coating for applications involving tough-to-cut       coating to run more
  tool steels, stainless, cast iron and non-ferrous material, and it can also be used very effectively for           aggressive speeds
  interrupted cuts. PowerA can be run at more aggressive speeds and feeds than other coatings, and
  can be run without coolant in specific applications. PowerA continues to be the coating of choice for                  and feeds!
  tough-to-cut materials.
  Hardness: 3800 HV             Coating Thickness: 2-4 Microns          Thermal Stability: 1,650F or 900C
 PowerZ Coating
   PowerZ Zirconium Nitride (ZrN) based Coating has proven itself over the years in many industries.
   ZrNs characteristics have made it suitable for applications where TiN has not performed well. It has
                                                                                                                    PowerZ
   excellent erosion resistance, good lubricity and ductility combined with an attractive appearance to
   make it stand out from all the rest. This coating has worked well in all non-ferrous applications. Recom-
   mended Applications: Aluminum, Brass, Cast Iron, Graphite, Ni Alloys, Ti Alloys, 300/PH Series Stainless
   Zinc, Glass-filled Plastics (Not recommended for carbon steels). Coating Characteristics: Thickness (2-5
   microns), Hardness (2800 Vickers), Thermal 1,049F (550C), Lubricity (0.5 coefficient of friction).
  PowerT Coating
     PowerT Titanium Nitride (TiN) based Coating is bright gold in color, has an ambient temperature
                                                                                                                       PowerT
     hardness in the 2800 Vickers (low 80Rc) range, a coefficient of friction under 0.5, and a thermal
     stability up to about 1000F. Cutting speeds, feeds, wear resistance and tool life generally improve.
     END
           MIL
                 LS
4                                  www.mastercuttool.com                                       Tel: 1-727-726-5336
Important Calculations                                                                                                                                               Types of Milling
   Weight Of                                                      2
   Fractional
   Carbide Rod (lbs)
                     = 3.142 X    (   Shank Diameter
                                             2
                                                              )   X Overall
                                                                    Length X 0.509                                                                                   Procedures
   SFM = 0.262 X D1 X R.P.M.                  R.P.M. =        (       318.3 X SFM
                                                                             D1
                                                                                          (                                      2 Flute                           CLIMB MILLING CUTTER
                                                                                                                                                                   Direction for a milling operation.
SFM (Surface Feet/Minute)                 D1 (Diameter of Cutter)                                                                                                  The cutter tending to Climb
                                                                                                                                                                   into the workspace, relieving
   Inches Per Revolution = Chip Load X Number of Flutes                                                                                                            feed force requirements. First
                                                                                                                                                                   choice for CNC machining.
          Inches Per Revolution = Inch Per Minute                                                                                                                  Increases cutter tool life.
                                      R.P.M.                                                                                                                       Sometimes called down-milling.
                                                                                                                                 3 Flute
    Inches Per Minute = R.P.M. X Inches Per Revolution                                                                                                             CONVENTIONAL MILLING
Chip Load = Inches Per Revolution         Chip Load = Inches Per Minute                                                                                            Cutter Direction for a milling
            Number of Flutes                      R.P.M x Number of Flutes                                                                                         operation. The cutter tendency
                                                                                                                                                                   to push the workpiece away
   Weight Of                                                2         Overall                                                                                      from the part, increasing the
   Metric Carbide = 3.142 X
   Rod (lbs)
                              (   Shank Diameter
                                            2
                                                          )   X
                                                                      Length
                                                                       25.4
                                                                              X 0.509
                                                                                                                                  4 Flute
                                                                                                                                                                   required feeding force. First
                                                                                                                                                                   choice for manual machining.
                                                                                                                                                                   Sometimes called up-milling.
      Materials                     2FL       3FL       4FL           6FL     Straight
      Aluminum                                                                                               Rake angle
                                                                                                                                                                   END MILLING
      Brass, Bronze
                                                                                                                                       Primary Angle (Side)        Metal removal process that is
                                                                                                                                                                   achieved by feeding a workpiece
      Fiberglass                                                                                                                           Secon
                                                                                                                                                dary               into a revolving cutter.
                                                                                                                                                       Angle
      Iron
                                                                                                            Web
      Plastics                                                                                                                                                     PERIPHERAL MILLING
                                                                                                                                                                   To machine the edge surface
      Steel nickle, Chrome
                                                                                                                                                                   of a part. Peripheral milling is
      Steel: Carbon                                                                           Tool Height                                                          accomplished by presenting
                                                                                                                                                                   the     workpiece      to   the
      Steel: 39-48Rc                                                                                                                       Core Diameter
                                                                                                                                                                   circumference or the periphery
      Steel: 46-68Rc                                                                                                                  Tool Width                   of the milling cutter.
      Steel Stainless
                                                                                                                                                                   PLUNGE CUT
      Steel Weldments                                                                                                     Overall Length
                                                                                                                                                                   Axial feeding into a part. CNC
                                                                                                                                           Flute
                                                                                                                                           Length
                                                                                                                                                                   machine movement in the
      Titanium
                                                                                                   Shank                                                Mill       Z-axis direction. Direct plunging
      Zinc                                                                                      Diameter                                                Diameter   into the face of a part. Plunge
                                                                                                                                                                   feeding in an axial direction
                                                                                          F e e d P e r To o t h (I P T)                                           requires a center cutting
        Endmill Speeds and Feeds                                                         Endmill Diameter equals                                                   endmill.
                                            Speed                                             1 / 4 t o                   1 / 2 t o                              RAMP CUT
M ater ial Gr oup                                                     u p to 1 / 4                                                           3/ 4 t o 1 
                                             SFM                                                1 / 2                       3/ 4
                                                                                                                                                                   Axial feeding into a part. CNC
Aluminum/Related Alloys                600-1200                       . 0 0 1 - . 002      .002- .004                     .004- .006           .006 - .008         machine movement in the Z-axis
Brass/Bronze                              300-550                     . 0 0 1 - . 002      .002- .003                     .003- .004           .004- .005          direction and an additional axis
                                                                                                                                                                   (X or Y). Angle plunged into
Copper/Related Alloys                     500-900                     . 0 0 1 - . 002      .002- .003                     .003- .005           .005- .006
                                                                                                                                                                   the face of a part, feeding in
Cast Iron (soft 195bhn)                  200-500                     . 0 0 1 - . 002      .002- .003                     .003- .005           .005- .008          other than the axial direction.
Cast Iron (medium 225bhn)                125-350                     . 0 0 1 - . 002      .002- .003                     .003- .004           .004- .007          Requires a center cutting
                                                                                                                                                                   endmill. Ramp cutting will assist
Cast Iron (hard 275bhn)                  80-300                  . 0 0 0 5 - . 001        .001 - .002                    .002- .003           .003- .005
                                                                                                                                                                   the endmill to enter a part face.
Magnesium                              800-1400                       . 0 0 1 - . 003      .003- .005                     .005- .007           .007- .009
Monel/Nickel Alloys                       65-175                  . 0 0 0 5 - .001         .001 - .002                    .002- .003           .003- .004
Plastics                               600-1200                       . 0 0 1 - . 003      .003- .006                     .006 - .01 0         .01 0- .01 5
Steel-Heat Treated (35-40Rc)              150-350               . 0 0 0 3 - . 0 005       .0005- .001                     .001 - .003          .003- .005
Steel-Heat Treated (40-45Rc)              125-275               . 0 0 0 2 - . 0 005       .0005- .001                     .001 - .002          .002- .004
Steel-Heat Treated (45+Rc)                50-200                . 0 0 0 2 - . 0005        .0005- .001                     .001 - .002          .002- .003
St ee l-Medium Car b on                   175-350                 . 0 0 0 5 - . 001        .001 - .002                    .002- .004           .004- .006
St ee l; Mold & D ie                      50-250                  . 0 0 0 5 - . 001        .001 - .002                    .002- .004           .004- .007
St ee l; Tool                             150-250                 . 0 0 0 5 - . 001        .001 - .002                    .002- .004           .004- .006
St ain les s -Soft                        250-400                 . 0 0 0 5 - . 001        .001 - .002                    .002- .004           .004- .006
St ain les s -Har d                       75-250                  . 0 0 0 5 - . 001        .001 - .002                    .002- .003           .003- .005
Tit an ium Alloys                         90-225                . 0 0 0 3 - . 0008        .0008 - .002                    .002- .003           .003- .005
                                                                                                                                                                                     M   IL L S
Fax:1-727-725-2532                                                                      www.mastercuttool.com                                                                    END              5
                                             Square End Standard Length Endmills
                                                                                                           4 FL SQ 2 FL SQ 3 FL SQ
                       L2                     D1      L1      D2      L2     4 FL SQ 2 FL SQ 3 FL SQ
                                                                                                           PowerA PowerA PowerA
      D1                              D2     1/32    3/32    1/8     1-1/2   50010   50011   50013         51730   51731   51733
                                             3/64    1/8     1/8     1-1/2   50220   50221   50223         51740   51741   51743
              L1
                                             1/16    1/4     1/8     1-1/2   50000   50001   50003         51750   51751   51753
                                             5/64    1/4     1/8     1-1/2   50110   50111   50113         51760   51761   51763
                                             3/32    3/8     1/8     1-1/2   50100   50101   50103         51770   51771   51773
                                             7/64    3/8     1/8     1-1/2   50210   50211   50213         51780   51781   51783
                                              1/8    1/2     1/8     1-1/2   50200   50201   50203         51790   51791   51793
                                             9/64    9/16    3/16     2      50320   50321   50323         51800   51801   51803
                                             5/32    9/16    3/16     2      50240   50241   50243         51810   51811   51813
                                             11/64   9/16    3/16     2      50310   50311   50313         51820   51821   51823
                                             3/16    5/8     3/16     2      50300   50301   50303         51830   51831   51833
                                             13/64   5/8     1/4     2-1/2   50510   50511   50513         51840   51841   51843
                                             7/32    5/8     1/4     2-1/2   50400   50401   50403         51850   51851   51853
                                             15/64   3/4     1/4     2-1/2   50520   50521   50523         51860   51861   51863
                                              1/4    3/4     1/4     2-1/2   50500   50501   50503         51870   51871   51873
                                             17/64   7/8     5/16    2-1/2   50530   50531   50533         51880   51881   51883
                                             9/32    7/8     5/16    2-1/2   50610   50611   50613         51890   51891   51893
                                             19/64   7/8     5/16    2-1/2   50620   50621   50623         51900   51901   51903
                                             5/16    7/8     5/16    2-1/2   50600   50601   50603         51910   51911   51913
                                             21/64   7/8     3/8     2-1/2   50630   50631   50633         51920   51921   51923
                                             11/32   7/8     3/8     2-1/2   50640   50641   50643         51930   51931   51933
                                             23/64   7/8     3/8     2-1/2   50650   50651   50653         51940   51941   51943
                                              3/8    7/8     3/8     2-1/2   50700   50701   50703         51950   51951   51953
                                             25/64   7/8     7/16    2-1/2   50660   50661   50663         51960   51961   51963
                                             13/32   7/8     7/16    2-1/2   50667   50668   50669         51970   51971   51973
                                             27/64   7/8     7/16    2-1/2   50690   50691   50693         51980   51981   51983
                                             7/16     1      7/16    2-1/2   50800   50801   50803         51990   51991   51993
                                             29/64    1      1/2      3      50710   50711   50713         52000   52001   52003
                                             15/32    1      1/2      3      50720   50721   50723         52010   52011   52013
                                             31/64    1      1/2      3      50730   50731   50733         52020   52021   52023
                                              1/2     1      1/2      3      50900   50901   50903         52030   52031   52033
                                             9/16    1-1/4   9/16    3-1/2   50910   50911   50913         52040   52041   52043
                                              5/8    1-1/4   5/8     3-1/2   51000   51001   51003         52050   52051   52053
                                             11/16   1-1/2   3/4      4      51110   51111   51113         52060   52061   52063
                                              3/4    1-1/2   3/4      4      51100   51101   51103         52070   52071   52073
                                              7/8    1-1/2   7/8      4      51200   51201   51203         52080   52081   52083
                                              1      1-1/2    1       4      51300   51301   51303         52090   52091   52093
                                             1-1/4    2      1-1/4   4-1/2   50740   50741   50743         52100   52101   52103
    D1 - Cutting Diameter
    L 1 - Cutting Length
    D2 - Shank Diameter
    L 2 - Overall Length
      END
            MIL
                  LS
6                                          www.mastercuttool.com                                       Tel: 1-727-726-5336
                                  Ball End Standard Length Endmills
                                                            4 FL     2 FL     3 FL
   D1      L1      D2      L2     4 FL    2 FL    3 FL                                                 L2
                                                           PowerA   PowerA   PowerA
  1/32    3/32    1/8     1-1/2   50014   50015   50016    51734    51735    51736
                                                                                        D1                             D2
  3/64    1/8     1/8     1-1/2   50224   50225   50226    51744    51745    51746
  1/16    1/4     1/8     1-1/2   50004   50005   50006    51754    51755    51756              L1
  5/64    1/4     1/8     1-1/2   50114   50115   50116    51764    51765    51766
  3/32    3/8     1/8     1-1/2   50104   50105   50106    51774    51775    51776
  7/64    3/8     1/8     1-1/2   50214   50215   50216    51784    51785    51786
   1/8    1/2     1/8     1-1/2   50204   50205   50206    51794    51795    51796
  9/64    9/16    3/16     2      50324   50325   50326    51804    51805    51806
  5/32    9/16    3/16     2      50244   50245   50246    51814    51815    51816
  11/64   9/16    3/16     2      50314   50315   50316    51824    51825    51826
  3/16    5/8     3/16     2      50304   50305   50306    51834    51835    51836
  13/64   5/8     1/4     2-1/2   50514   50515   50516    51844    51845    51846
  7/32    5/8     1/4     2-1/2   50404   50405   50406    51854    51855    51856
  15/64   3/4     1/4     2-1/2   50524   50525   50526    51864    51865    51866
   1/4    3/4     1/4     2-1/2   50504   50505   50506    51874    51875    51876
  17/64   7/8     5/16    2-1/2   50614   50535   50536    51884    51885    51886
  9/32    7/8     5/16    2-1/2   50634   50615   50616    51894    51895    51896
  19/64   7/8     5/16    2-1/2   50624   50625   50626    51904    51905    51906
  5/16    7/8     5/16    2-1/2   50604   50605   50606    51914    51915    51916
  21/64   7/8     3/8     2-1/2   50534   50635   50636    51924    51925    51926
  11/32   7/8     3/8     2-1/2   50644   50645   50646    51934    51935    51936
  23/64   7/8     3/8     2-1/2   50654   50655   50656    51944    51945    51946
   3/8    7/8     3/8     2-1/2   50704   50705   50706    51954    51955    51956
  25/64   7/8     7/16    2-1/2   50664   50665   50666    51964    51965    51966
  13/32   7/8     7/16    2-1/2   50677   50678   50679    51974    51975    51976
  27/64   7/8     7/16    2-1/2   50694   50695   50696    51984    51985    51986
  7/16     1      7/16    2-1/2   50804   50805   50806    51994    51995    51996
  29/64    1      1/2      3      50714   50715   50716    52004    52005    52006
  15/32    1      1/2      3      50724   50725   50726    52014    52015    52016
  31/64    1      1/2      3      50734   50735   50736    52024    52025    52026
   1/2     1      1/2      3      50904   50905   50906    52034    52035    52036
  9/16    1-1/4   9/16    3-1/2   50914   50915   50916    52044    52045    52046
   5/8    1-1/4   5/8     3-1/2   51004   51005   51006    52054    52055    52056
  11/16   1-1/2   3/4      4      51114   51115   51116    52064    52065    52066
   3/4    1-1/2   3/4      4      51104   51105   51106    52074    52075    52076
   7/8    1-1/2   7/8      4      51204   51205   51206    52084    52085    52086
   1      1-1/2    1       4      51304   51305   51306    52094    52095    52096
  1-1/4    2      1-1/4   4-1/2   50744   50745   50746    52104    52105    52106
                                                                                          D1 - Cutting Diameter
                                                                                          L 1 - Cutting Length
                                                                                          D2 - Shank Diameter
                                                                                          L 2 - Overall Length
                                                                                                          M   IL L S
Fax:1-727-725-2532                                   www.mastercuttool.com                            END                   7
                                           Long Length Endmills Square End
                                                                           4 FL       2 FL         4 FL     2 FL
                                            D1     L1     D2      L2
                                                                         Uncoated   Uncoated      PowerA   PowerA
                      L2
                                           1/8    5/8     1/8     2      53000      53001         53030    53031
     D1 - Cutting Diameter
     L 1 - Cutting Length
     D2 - Shank Diameter
     L 2 - Overall Length
         END
               MIL
                     LS
8                                          www.mastercuttool.com                               Tel: 1-727-726-5336
                                    Long Length Endmills Ball End
                                    4 FL     2 FL         4 FL       2 FL
    D1       L1     D2     L2
                                  Uncoated Uncoated      PowerA     PowerA
                                                                                            L2
   1/8      5/8    1/8     2      53004      53005       53034      53035
   1/8      3/4    1/8     2      54004      54005       54094      54095     D1                                D2
   1/8       1     1/8     3      53044      53045       53074      53075
                                                                                     L1
   3/16     3/4    3/16   2-1/2   54104      54105       54194      54195
   3/16    1-1/8   3/16    3      53084      53085       53114      53115
   3/16      1     3/16    4      53124      53125       53154      53155
   1/4     1-1/8   1/4     3      54204      54205       54294      54295
   1/4       1     1/4     4      53164      53165       53194      53195
   1/4     1-1/2   1/4     4      53204      53205       53234      53235
   1/4     1-1/2   1/4     6      53244      53245       53274      53275
   5/16    1-1/8   5/16    3      54304      54305       54394      54395
   5/16      1     5/16    4      53284      53285       53314      53315
   5/16    1-5/8   5/16    4      53324      53325       53354      53355
   5/16    1-1/2   5/16    6      53364      53365       53394      53395
   3/8     1-1/8   3/8     3      54404      54405       54494      54495
   3/8     1-3/4   3/8     4      54504      54505       54594      54595
   3/8       2     3/8     4      55504      55505       55534      55535
   3/8     1-1/2   3/8     6      53404      53405       53434      53435
   3/8       3     3/8     6      53444      53445       53474      53475
   7/16      1     7/16    4      53484      53485       53514      53515
   7/16      2     7/16    4      53524      53525       53554      53555
   7/16    1-1/2   7/16    6      53564      53565       53594      53595
   7/16      3     7/16    6      53604      53605       53634      53635
   1/2       1     1/2     4      53644      53645       53674      53675
   1/2       2     1/2     4      54604      54605       54694      54695
   1/2     1-1/2   1/2     6      53684      53685       53714      53715
   1/2       3     1/2     6      54704      54705       54794      54795
   5/8     2-1/4   5/8     5      54804      54805       54894      54895
   5/8       3     5/8     6      54904      54905       54994      54995
   3/4     2-1/4   3/4     5      55004      55005       55094      55095
   3/4       3     3/4     6      55104      55105       55194      55195
       1     2      1      6      55204      55205       55234      55235
       1     3      1      6      55404      55405       55434      55435
       1     4      1      6      55304      55305       55334      55335
                                                                                                   M   IL L S
Fax:1-727-725-2532                                www.mastercuttool.com                        END                   9
                                           3/8 Common Shank Double End Endmills Square End
                                                                                     4 FL         2 FL          4 FL     2 FL
                       L2                   D1         L1        D2        L2
                                                                                   Uncoated     Uncoated       PowerA   PowerA
                                            1/8    3/8        3/8           3       52207        52208          52297   52298
  D1                                  D2
                                           3/16    1/2        3/8           3       52307        52308          52397   52398
            L1         Flat                7/32    9/16       3/8           3       52407        52408          52497   52498
                                            1/4    5/8        3/8           3       52507        52508          52597   52598
                                           5/16    3/4        3/8       3-1/2       52607        52608          52697   52698
                                            3/8    3/4        3/8       3-1/2       52707        52708          52797   52798
      D1 - Cutting Diameter
      L 1 - Cutting Length
      D2 - Shank Diameter
      L 2 - Overall Length
          END
                MIL
                      LS
10                                         www.mastercuttool.com                                           Tel: 1-727-726-5336
                                              Stub Length Endmills Ball End
                                           4FL        2 FL          4 FL        2 FL
  D1      L1       D2          L2
                                         Uncoated   Uncoated       PowerA      PowerA
                                                                                                         L2
 1/32    1/16      1/8        1-1/2      56304       56305          56337      56338
 3/64    3/32      1/8        1-1/2      56354       56355         56387       56388
                                                                                         D1                                D2
 1/16    1/8       1/8        1-1/2      56404       56405          56437      56438
 3/32    3/16      1/8        1-1/2      56504       56505         56537       56538                L1
  1/8    1/4       1/8        1-1/2      57004       57005         57096       57097
 5/32    5/16      3/16        2         56604       56605         56637       56638
 3/16    3/8       3/16        2         57104       57105         57196       57197
 7/32    7/16      1/4         2         57204       57205         57296       57297
  1/4    1/2       1/4         2         57304       57305         57396       57397
 5/16    1/2       5/16        2         57404       57405         57496       57497
  3/8    5/8       3/8         2         57504       57505         57596       57597
 7/16    5/8       7/16        3         57554       57555         57637       57638
  1/2    5/8       1/2        2-1/2      57604       57605         57696       57697
  5/8    3/4       5/8         3         57704       57705         57796       57797
  3/4     1        3/4         3         57804       57805          57837      57838
   1      1         1          3         57854       57855         57887       57888
                                                                                             D1 - Cutting Diameter
                                                                                             L 1 - Cutting Length
                                                                                             D2 - Shank Diameter
                                                                                             L 2 - Overall Length
                                                                                                              M   IL L S
Fax:1-727-725-2532                                           www.mastercuttool.com                        END               11
                                           Standard Length Double End Endmills Ball End
                                                                                       4 FL       2 FL          4 FL       2 FL
                                            D1      L1          D2         L2
                   L2                                                                Uncoated   Uncoated       PowerA     PowerA
                                           1/32    3/32      1/8             2        58004      58005         58034      58035
 D1                                   D2
                                           3/64    1/8       1/8             2        58054      58055         58084      58085
                                           1/16    3/16      1/8             2        58104      58105         58134      58135
         L1
                                           3/32    1/4       1/8             2        58154      58155         58184      58185
                                           1/8     3/8       1/8             2        58204      58205         58234      58235
                                           5/32    7/16      3/16         2-1/2       58254      58255         58284      58285
                                           3/16    1/2       3/16         2-1/2       58304      58305         58334      58335
                                           7/32    9/16      1/4          2-1/2       58354      58355         58384      58385
                                           1/4     5/8       1/4          2-1/2       58404      58405         58434      58435
                                           5/16    3/4       5/16         3-1/2       58454      58455         58484      58485
                                           3/8     3/4       3/8          3-1/2       58504      58505         58534      58535
                                           7/16    7/8       7/16            4        58554      58555         58584      58585
                                           1/2         1     1/2             4        58604      58605         58634      58635
                                           9/16    1-1/4     9/16            6        58654      58655         58684      58685
                                           5/8     1-1/4     5/8             6        58704      58705         58734      58735
                                           3/4     1-1/2     3/4             6        58754      58755         58784      58785
                                           7/8     1-1/2     7/8             6        58804      58805         58834      58835
                                            1      1-1/2         1           6        58854      58855         58884      58885
     D1 - Cutting Diameter
     L 1 - Cutting Length
     D2 - Shank Diameter
     L 2 - Overall Length
      END
            MIL
                  LS
12                                         www.mastercuttool.com                                           Tel: 1-727-726-5336
                 Stub Length Double End Endmills Ball End
                                  4FL        2 FL               4 FL     2 FL
  D1       L1     D2     L2
                                Uncoated   Uncoated            PowerA   PowerA
                                                                                                  L2
  1/32    1/16   1/8    1-1/2   57019      57020               57062    57063
  3/64    3/32   1/8    1-1/2   57119      57120               57162    57163     D1                                D2
  1/16    1/8    1/8    1-1/2   57219      57220               57262    57263
                                                                                            L1
  3/32    3/16   1/8    1-1/2   57022      57021               57362    57363
  1/8     1/4    1/8    1-1/2   57002      57003               57094    57095
  5/32    5/16   3/16     2     57419      57420               57462    57463
  3/16    3/8    3/16     2     57102      57103               57210    57211
  7/32    5/8    1/4    2-1/2   57202      57203               57294    57295
  1/4     1/2    1/4    2-1/2   57302      57303               57394    57395
  5/16    1/2    5/16   2-1/2   57402      57403               57494    57495
  3/8     1/2    3/8    2-1/2   57502      57503               57594    57595
  7/16    1/2    7/16   2-1/2   57530      57531               57563    57564
  1/2     5/8    1/2      3     57602      57603               57694    57695
  5/8     3/4    5/8      4     57702      57703               57735    57736
  3/4      1     3/4      4     57802      57803               57835    57836
                                                                                                       M   IL L S
Fax:1-727-725-2532                                  www.mastercuttool.com                          END                   13
                                           4 Flute Corner Radius Endmills PowerA
     Corner Radius
                                                                           .015       .020       .030     .045     .060
                        L2                  D1     L1       D2     L2     Corner     Corner     Corner   Corner   Corner
                                                                          Radius     Radius     Radius   Radius   Radius
  D1                                  D2
                                           1/8     1/2     1/8    1-1/2   65000      65010      65020    65030    65040
                                           3/16    5/8     3/16     2     65100      65110      65120    65130    65140
                 L1
                                           1/4     3/4     1/4    2-1/2   65200      65210      65220    65230    65240
                                           5/16   13/16    5/16   2-1/2   65300      65310      65320    65330    65340
                                           3/8      1      3/8    2-1/2   65400      65410      65420    65430    65440
                                           1/2      1      1/2      3     65500      65510      65520    65530    65540
                                           5/8    1-1/4    5/8    3-1/2   65600      65610      65620    65630    65640
                                           3/4    1-1/2    3/4      4     65700      65710      65720    65730    65740
         END
                 MIL
                       LS
14                                         www.mastercuttool.com                                  Tel: 1-727-726-5336
                                                                                 Taper Endmills
                                                                                                                                         L2
           Centerline
 D1-1                       D1        L1     D2          L2     3FL SQUARE                3FL BALL
             Angle
                                                                                                                  D1-1   D1                             D2
  1/4          5           1/8       3/4     1/4         3        61003                    61006
  1/4          7           1/8       1/2     1/4         3        61103                    61106                               L1
  1/4          10          3/32      1/2     1/4         3        61203                    61206
  3/8          5           1/8       1-1/2   3/8        3-1/2     61303                    61306
  3/8          7           1/8       3/4     3/8        3-1/2     61403                    61406
  3/8          10          1/8       3/4     3/8        3-1/2     61503                    61506
  1/2          5           1/4       1-1/4   1/2         4        61603                    61606
  1/2          7           3/16      1-1/4   1/2         4        61703                    61706
  1/2          10          1/8        1      1/2         4        61803                    61806
                                                                                      90 Drill Mills
        D1 xL1 x D2 x L2         2FL Uncoated 4 FL Uncoated               2FL PowerA 4FL PowerA                                     L2
   1/8x1/2x1/8x1-1/2              50201-90      50200-90                      51791-90   51790-90
                                                                                                                   D1                                  D2
   3/16x5/8x3/16x2                50301-90      50300-90                      51831-90   51830-90
   1/4x3/4x1/4x2-1/2              50501-90      50500-90                      51871-90   51870-90
                                                                                                                              L1
   5/16x7/8x5/16x2-1/2            50601-90      50600-90                      51911-90   51910-90
   3/8x7/8x3/8x2-1/2              50701-90      50700-90                      51951-90   51950-90
   7/16x1x7/16x2-1/2              50801-90      50800-90                      51991-90   51990-90
   1/2x1x1/2x3                    50901-90      50900-90                      52031-90   52030-90
   5/8x1-1/4x5/8x3-1/2            51001-90      51000-90                      52051-90   52050-90
   3/4x1-1/2x3/4x4                51101-90      51100-90                      52071-90   52070-90
                                                                                                                                         M    IL L S
Fax:1-727-725-2532                                              www.mastercuttool.com                                                END                15
                                         AxMill Speed and Feed
                                         Recommendations
                                                          MATERIAL TO BE CUT
                                             Aluminum Alloys 6061-T6, 7075-T6, 440, 356, 380, C61300
                                              350 Aluminum Series, Roughing & Finishing E/M
                                                                     RPM         IPM       RPM        IPM       RPM      IPM
               TYPE OF CUT                     Rc Range SFM Range   0.2500     0.2500    0.3750     0.3750     0.5000   0.5000
      Shallow Slotting         < 1/2 x          < 32    1200 Plus   18336       247.5     12224      261.3      9168     275.0
                                 )Dia.          > 32    600 Plus     9168        99.0      6112      104.5      4584     110.0
      Deep Slotting            3/4-1 x          < 32    1200 Plus   18336       198.0     12224      209.0      9168     220.0
                                 Dia.           > 32    600 Plus     9168        74.3      6112       78.4      4584     82.5
      Medium Radial             30% x           < 32    1200 Plus   18336       247.5     12224      261.3      9168     275.0
      1.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     9168        99.0      6112      104.5      4584     110.0
      Heavy Radial              50% x           < 32    1200 Plus   18336       198.0     12224      209.0      9168     220.0
      1.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     9168        74.3      6112       78.4      4584     82.5
      Medium Radial             30% x           < 32    1200 Plus   18336       247.5     12224      261.5      9168     275.0
      2.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     9168        99.0      6112      104.5      4584     110.0
      Heavy Radial              50% x           < 32    1200 Plus   18336       198.0     12224      209.0      9184     220.0
      2.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     9168        74.3      6112       78.4      4584     82.5
      Finishing MEDIUM          < 25%           < 32    1200 Plus   18336       330.0     12224      261.3      9168     275.0
      Radial                    OF Dia.         > 32      MATERIAL
                                                              9168 TO132.0
                                                        600 Plus      BE CUT6112                     104.5      4584     110.0
      Finishing Light           < 10%           < 32    1200 Plus   18336       330.0     12224      261.3      9168     275.0
      Radial             (1) Aluminum
                                OF Dia. Aloys> 32
                                               6061-T6,7075-T6,
                                                    600 Plus    9168         (2) Aluminum
                                                                                 132.0    Alloys
                                                                                            6112440, 356, 380, C61300
                                                                                                      104.5      4584    110.0
      Finishing                 < .010          < 32    1200 Plus   18336       396.1     12224      313.5      9168     330.0
                               350 Aluminum
                              Radial Depth
                                      > 32   Series,
                                           600 Plus  39168
                                                        Flute Roughing
                                                               165.0   &  Finishing
                                                                       6112      130.6E/M                       4584     137.5
                  TYPE OF CUT                  Rc Range SFM Range   0.6260     0.6260    0.7500     0.7500     1.0000   1.0000
      Shallow Slotting         < 1/2 x          < 32    1200 Plus    7323       269.1      6112      272.3      4584     275.0
                                 Dia.           > 32    600 Plus     3661       107.6      3056      108.9      2292     110.0
      Deep Slotting            3/4-1 x          < 32    1200 Plus    7323       215.3      6112      217.8      4584     220.1
                                 Dia.           > 32    600 Plus     3661        80.7      3056       81.7      2292     82.5
      Medium Radial             30% x           < 32    1200 Plus    7323       269.1      6112      272.3      4584     275.0
      1.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     3661       107.6      3056      108.9      2292     110.0
      Heavy Radial              50% x           < 32    1200 Plus    7323       215.3      6112      217.8      4584     220.0
      1.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     3661        80.7      3056       81.7      2292     82.5
      Medium Radial             30% x           < 32    1200 Plus    7223       269.1      6112      272.3      4584     275.0
      2.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     3661       107.6      3056      108.9      2292     110.0
      Heavy Radial              50% x           < 32    1200 Plus    7323       215.3      6112      217.8      4584     220.0
      2.0 X DIA DEPTH         Dia. Radial       > 32    600 Plus     3661        80.7      3056       81.7      2292     82.5
      Finishing MEDIUM          < 25%           < 32    1200 Plus    7323       269.1      6112      272.3      4584     275.0
      Radial                    OF Dia.         > 32    600 Plus     3661       107.6      3056      108.9      2292     110.0
      Finishing Light           < 10%           < 32    1200 Plus    7323       269.1      6112      272.3      4584     275.0
      Radial                    OF Dia.         > 32    600 Plus     3661       107.6      3056      108.9      2292     110.0
      Finishing                 < .010          < 32    1200 Plus    7323       322.9      6112      326.7      4584     330.0
                              Radial Depth      > 32    600 Plus     3661       134.6      3056      136.1      2292     137.5
 HIG
     HP
        E
    END RFOR
        MIL MAN
           LS   CE
16                                      www.mastercuttool.com                                 Tel: 1-727-726-5336
 AxMill Speed and Feed
 Recommendations
                                                   MATERIAL TO BE CUT
                     (1) Aluminum Alloys 6061-T6,7075-T6            (2) Aluminum Alloys 440, 356, 380, C61300
  Deep Slotting            3/4-1 x          1      1200 Plus     0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
                             Dia.           2      600 Plus      0.0027    0.0043     0.0060     0.0074      0.0089      0.0120
  Medium Radial             30% x           1      1200 Plus     0.0045    0.0071     0.0100     0.0123      0.0149      0.0200
  1.0 X DIA DEPTH         Dia. Radial       2      600 Plus      0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
  Heavy Radial              50% x           1      1200 Plus     0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
  1.0 X DIA DEPTH         Dia. Radial       2      600 Plus      0.0027    0.0043     0.0060     0.0074      0.0089      0.0120
  Medium Radial             30% x           1      1200 Plus     0.0045    0.0071     0.0100     0.0123      0.0149      0.0200
  2.0 X DIA DEPTH         Dia. Radial       2      600 Plus      0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
  Heavy Radial              50% x           1      1200 Plus     0.0036    0.0057     0.0060     0.0098      0.0119      0.0160
  2.0 X DIA DEPTH         Dia. Radial       2      600 Plus      0.0027    0.0043     0.0060     0.0074      0.0089      0.0120
  Finishing MEDIUM          < 25%           1      1200 Plus     0.0045    0.0071     0.0100     0.0123      0.0149      0.0200
  Radial                   OF Dia.          2      600 Plus      0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
  Finishing Light           < 10%           1      1200 Plus     0.0045    0.0071     0.0100     0.0123      0.0149      0.0200
  Radial                   OF Dia.          2      600 Plus      0.0036    0.0057     0.0080     0.0098      0.0119      0.0160
  Finishing                 < .010          1      1200 Plus     0.0054    0.0086     0.0120     0.0147      0.0178      0.0240
                          Radial Depth      2      600 Plus      0.0045    0.0071     0.0100     0.0123      0.0149      0.0200
 Recommended starting speeds and feeds for the AxMill.
 Starting point for this chart is based on a 50 Taper Machine Spindle and the lower
 starting point on the SFM Range.
 NOTE!
 Reduce SFM & IPM by 10% for 45 Taper and 20% for a 40 Taper Machine Spindle!
                                                                                                   D1 - Cutting Diameter
                                                                                                   L 1 - Cutting Length
                                                                                                   D2 - Shank Diameter
                                                                                                   L 2 - Overall Length
                                                                                                                                       E
                                                                                                                            A     NC
                                                                                                                     F O RM
                                                                                                                   ER ILLS
Fax:1-727-725-2532                                             www.mastercuttool.com                            HP                        17
                                                                                                             HIG ENDM
                                     The AxMiLL has unique geometry, highest possible feed rates!
                                  The AxMiLL has the best possible finish in the milling of aluminum!
                                                                                     AxMill - 2 Flute Uncoated
                                                                     Square            Corner Radius                     Ball
                                     D1 x L1 x D2 x L2
                                                                Part #         CR        Part #                 Part #
                                  1/8x1/2x1/8x1-1/2          AX2-55000        .015   AX2-55000R.015          AX2-55001
                                  5/32x9/16x5/32x2           AX2-55050        .015   AX2-55050R.015          AX2-55051
                                  3/16x3/4x3/16x2            AX2-55100        .015   AX2-55100R.015          AX2-55101
                                  1/4x3/4x1/4x2-1/2          AX2-55150        .020   AX2-55150R.020          AX2-55151
                                  1/4x1x1/4x2-1/2            AX2-55200        .020   AX2-55200R.020          AX2-55201
                                  5/16x3/4x5/16x2-1/2        AX2-55250        .020   AX2-55250R.020          AX2-55251
                                  5/16x1x5/16x3              AX2-55300        .020   AX2-55300R.020          AX2-55301
                                  3/8x7/8x3/8x2-1/2          AX2-55350        .020   AX2-55350R.020          AX2-55351
                                  3/8x1x3/8x2-1/2            AX2-55400        .020   AX2-55400R.020          AX2-55401
                                  7/16x1x7/16x2-1/2          AX2-55425        .030   AX2-55425R.030          AX2-55426
      Starting rake and           1/2x1x1/2x3                AX2-55450        .030   AX2-55450R.030          AX2-55451
     high helix make the          1/2x1-1/4x1/2x3            AX2-55500        .030   AX2-55500R.030          AX2-55501
    AxMill a very powerful        9/16x1-1/4x9/16x3          AX2-55550        .030   AX2-55550R.030          AX2-55551
      aluminum cutter.            5/8x1-1/4x5/8x3-1/2        AX2-55600        .040   AX2-55600R.040          AX2-55601
                                  5/8x1-5/8x5/8x3-1/2        AX2-55650        .040   AX2-55650R.040          AX2-55651
                                  3/4x1-1/2x3/4x4            AX2-55700        .040   AX2-55700R.040          AX2-55701
                                  3/4x1-3/4x3/4x4            AX2-55750        .040   AX2-55750R.040          AX2-55751
                                  1x1-1/2x1x4                AX2-55800        .040   AX2-55800R.040          AX2-55801
 1/8x1/2x1/8x1-1/2
                         Part #
                        AX2-55032
                                       CR
                                       .015
                                                  Part #
                                              AX2-55032R.015
                                                                              Part #
                                                                           AX2-55033
                                                                                                       Power Z
 5/32x9/16x5/32x2       AX2-55082      .015   AX2-55082R.015               AX2-55083
 3/16x3/4x3/16x2        AX2-55132      .015   AX2-55132R.015               AX2-55133
 1/4x3/4x1/4x2-1/2      AX2-55182      .020   AX2-55182R.020               AX2-55183
 1/4x1x1/4x2-1/2        AX2-55232      .020   AX2-55232R.020               AX2-55233
 5/16x3/4x5/16x2-1/2    AX2-55282      .020   AX2-55282R.020               AX2-55283
 5/16x1x5/16x3          AX2-55332      .020   AX2-55332R.020               AX2-55333
 3/8x7/8x3/8x2-1/2      AX2-55382      .020   AX2-55382R.020               AX2-55383
 3/8x1x3/8x2-1/2        AX2-55432      .020   AX2-55432R.020               AX2-55433
 7/16x1x7/16x2-1/2      AX2-55457      .030   AX2-55457R.030               AX2-55458
 1/2x1x1/2x3            AX2-55482      .030   AX2-55482R.030               AX2-55483
 1/2x1-1/4x1/2x3        AX2-55532      .030   AX2-55532R.030               AX2-55533
 9/16x1-1/4x9/16x3      AX2-55582      .030   AX2-55582R.030               AX2-55583
 5/8x1-1/4x5/8x3-1/2    AX2-55632      .040   AX2-55632R.040               AX2-55633
 5/8x1-5/8x5/8x3-1/2    AX2-55682      .040   AX2-55682R.040               AX2-55683                Our unique PowerZ
 3/4x1-1/2x3/4x4        AX2-55732      .040   AX2-55732R.040               AX2-55733                  coating formula
 3/4x1-3/4x3/4x4        AX2-55782      .040   AX2-55782R.040               AX2-55783                   combination
 1x1-1/2x1x4            AX2-55832      .040   AX2-55832R.040               AX2-55833               increases the tool life
                                                                                                         by 40%.
                                                                                                 D1 - Cutting Diameter
                                                                                                 L 1 - Cutting Length
                                                           Cutting Edge Tolerance +.000 - .002   D2 - Shank Diameter
                                                                                                 L 2 - Overall Length         CE
                                                           Shank Tolerance h6
                                                                                                                         M AN
                                                                                                                      O R
                                                                                                                   ERF S
Fax:1-727-725-2532                               www.mastercuttool.com                                       IG H P DMILL       19
                                                                                                            H EN
                                   For PowerZ coatings on the Long Reach AxMills please specify PowerZ after the part number.
                                                                                                   D1 - Cutting Diameter
                                                                                                   L 1 - Cutting Length
                                                             Cutting Edge Tolerance +.000 - .002   D2 - Shank Diameter
                                                             Shank Tolerance h6                    L 2 - Overall Length         CE
                                                                                                                           M AN
                                                                                                                        O R
                                                                                                                     ERF S
Fax:1-727-725-2532                                www.mastercuttool.com                                        IG H P DMILL       21
                                                                                                              H EN
                                   AxMill - Chipbreaker 3 Flute Uncoated
                                                                    Square            Corner Radius              Ball
                                     D1 x L1 x D2 x L2
     Chipbreaker                                               Part #        CR         Part #          Part #
                                  1/8x1/2x1/8x1-1/2          AX3-55002       .015   AX3-55002R.015    AX3-55003
                                  5/32x9/16x5/32x2           AX3-55052       .015   AX3-55052R.015    AX3-55053
                                  3/16x3/4x3/16x2            AX3-55102       .015   AX3-55102R.015    AX3-55103
                                  1/4x3/4x1/4x2-1/2          AX3-55152       .020   AX3-55152R.020    AX3-55153
                                  1/4x1x1/4x2-1/2            AX3-55202       .020   AX3-55202R.020    AX3-55203
                                  5/16x3/4x5/16x2-1/2        AX3-55252       .020   AX3-55252R.020    AX3-55253
                                  5/16x1x5/16x3              AX3-55302       .020   AX3-55302R.020    AX3-55303
                                  3/8x7/8x3/8x2-1/2          AX3-55352       .020   AX3-55352R.020    AX3-55353
                                  3/8x1x3/8x2-1/2            AX3-55402       .020   AX3-55402R.020    AX3-55403
                                  7/16x1x7/16x2-1/2          AX3-55427       .030   AX3-55427R.030    AX3-55428
                                  1/2x1x1/2x3                AX3-55452       .030   AX3-55452R.030    AX3-55453
                                  1/2x1-1/4x1/2x3            AX3-55502       .030   AX3-55502R.030    AX3-55503
                                  9/16x1-1/4x9/16x3          AX3-55552       .030   AX3-55552R.030    AX3-55553
                                  5/8x1-1/4x5/8x3-1/2        AX3-55602       .040   AX3-55602R.040    AX3-55603
                                  5/8x1-5/8x5/8x3-1/2        AX3-55652       .040   AX3-55652R.040    AX3-55653
                                  3/4x1-1/2x3/4x4            AX3-55702       .040   AX3-55702R.040    AX3-55703
                                  3/4x1-3/4x3/4x4            AX3-55752       .040   AX3-55752R.040    AX3-55753
                                  1x1-1/2x1x4                AX3-55802       .040   AX3-55802R.040    AX3-55803
          D1 - Cutting Diameter
          L 1 - Cutting Length
          D2 - Shank Diameter
 HIG                               Cutting Edge Tolerance +.000 - .002
     H P L 2 - Overall Length      Shank Tolerance h6
        E
    END RFOR
        MIL MAN
            LS       CE
22                                www.mastercuttool.com                                      Tel: 1-727-726-5336
   For PowerZ coatings on the Long Reach AxMills please specify PowerZ after the part number.
                                                    *Mastercut Tool Corp. does not recommend adding a weldon flat             NF - Smooth Shank
                                                     on tools with a shank diameter under 1/4 or 6mm.                        WF - Weldon Flat
 Cutting Edge Tolerance +.000 - .002
 Shank Tolerance h6
                                             D1 - Cutting Diameter
                                             L 1 - Cutting Length
 HIG
     HP                                      D2 - Shank Diameter
        E
    END RFOR                                 L 2 - Overall Length
        MIL MAN
           LS   CE
24
26                                           www.mastercuttool.com                                         Tel: 1-727-726-5336
    V4 - PowerA 4 Flute Stub Length
    D1      L1       D2       L2        Square         CR          Corner Radius               Ball
   1/8     1/4       1/8     1-1/2    V4-57000WF *   .01-.015    V4-57000R.015WF*          V4-57004WF*
   1/8     1/4       1/8     1-1/2    V4-57000NF     .01-.015    V4-57000R.015NF           V4-57004NF
   5/32    5/16      3/16     2       V4-56600WF*    .01-.015    V4-56600R.015WF*          V4-56604WF*
   5/32    5/16      3/16     2       V4-56600NF     .01-.015    V4-56600R.015NF           V4-56604NF
   3/16    3/8       3/16     2       V4-57100WF*    .01-.015    V4-57100R.015WF*          V4-57104WF*
   3/16    3/8       3/16     2       V4-57100NF     .01-.015    V4-57100R.015NF           V4-57104NF
   7/32    7/16      1/4      2       V4-57200WF*    .01-.015    V4-57200R.015WF*          V4-57204WF*
   7/32    7/16      1/4      2       V4-57200NF     .01-.015    V4-57200R.015NF           V4-57204NF
   1/4     1/2       1/4      2       V4-57300WF     .015-.02    V4-57300R.020WF           V4-57304WF
   1/4     1/2       1/4      2       V4-57300NF     .015-.02    V4-57300R.020NF           V4-57304NF
   5/16    1/2       5/16     2       V4-57400WF     .015-.02    V4-57400R.020WF           V4-57404WF
   5/16    1/2       5/16     2       V4-57400NF     .015-.02    V4-57400R.020NF           V4-57404NF
   3/8     5/8       3/8      2       V4-57500WF     .015-.02    V4-57500R.020WF           V4-57504WF
   3/8     5/8       3/8      2       V4-57500NF     .015-.02    V4-57500R.020NF           V4-57504NF
   7/16    5/8       7/16    2-1/2    V4-57550WF     .015-.02    V4-57550R.020WF           V4-57554WF
   7/16    5/8       7/16    2-1/2    V4-57550NF     .015-.02    V4-57550R.020NF           V4-57554NF
   1/2     5/8       1/2     2-1/2    V4-57600WF     .025-.03    V4-57600R.030WF           V4-57604WF
   1/2     5/8       1/2     2-1/2    V4-57600NF     .025-.03    V4-57600R.030NF           V4-57604NF
   5/8     3/4       5/8      3       V4-57700WF     .035-.04    V4-57700R.040WF           V4-57704WF
   5/8     3/4       5/8      3       V4-57700NF     .035-.04    V4-57700R.040NF           V4-57704NF
   3/4      1        3/4      3       V4-57800WF     .035-.04    V4-57800R.040WF           V4-57804WF
   3/4      1        3/4      3       V4-57800NF     .035-.04    V4-57800R.040NF           V4-57804NF
*Mastercut Tool Corp. does not recommend adding a weldon flat                  NF - Smooth Shank      Cutting Edge Tolerance +.000 - .002
on tools with a shank diameter under 1/4 or 6mm.                              WF - Weldon Flat       Shank Tolerance h6
            Alternative corner radius available for all V4s. Call for Quote.                          D1 - Cutting Diameter
                                                                                                      L 1 - Cutting Length
   Ask about our NEW variable helix S4, with improved                                                 D2 - Shank Diameter
                                                                                                      L 2 - Overall Length
       cutting characteristics for softer materials                                                                            A     NC
                                                                                                                                            E
                                                                                                                        F O RM
                                                                                                                      ER ILLS
 Fax:1-727-725-2532                                   www.mastercuttool.com                                        HP                       27
                                                                                                                HIG ENDM
                                                                V5 - The best of all machining worlds
                                                    Unique Variable Helix 5 flute design makes this newly engineered
                                                   cutter superb for roughing and finishing operations. The combina-
                                                    tions of 5 flutes and variable helix geometry simultaneously adds
                                                        rigidity and removes chatter to attain smooth finishes at
                             L1                                          profit-making feed rates.
D2                                         D1
L2
     D1 - Cutting Diameter
     L 1 - Cutting Length
     D2 - Shank Diameter
     L 2 - Overall Length
 HIG
     HP
        E
    END RFOR
        MIL MAN
           LS   CE
28                                              www.mastercuttool.com                      Tel: 1-727-726-5336
V5 - PowerA 5 Flute Long Length
                                                       Corner Radius
  D1 x L1 x D2 x L2   Square Part ID   Ball Part ID       Part ID         Corner Radius
  3/8x1-1/8x3/8x3      V5-54400NF      V5-54404NF     V5-54400R.020NF   .020 Corner Radius
                                                       D1 - Cutting Diameter
                                                                                Cutting Edge Tolerance +.000 - .002
                                                       L 1 - Cutting Length     Shank Tolerance h6
                                                       D2 - Shank Diameter
                                                       L 2 - Overall Length
                                                                                                                      E
                                                                                                            A   NC
                                                                                                     F O RM
                                                                                                   ER ILLS
Fax:1-727-725-2532                          www.mastercuttool.com                               HP                    29
                                                                                             HIG ENDM
      Roughers                      Roughers or hoggers are useful for rapid removal of large amounts
                                      of material. The chip groove design allows for more cutting fluid to
                                    the cutting edge and dissipates heat better. There is a wide range of
                                     variations in rougher profile forms for different material groups. The
                                   coarser the pitch of the roughing edge, the more material removed and
                                                           the less smooth the finish.
                                   For maximum stock removal of titanium, Inconel, Waspalloy, and other advanced materials.
                                                                                Fine Pitch Roughers (.048 Pitch)
                                    D1          L1            D2          L2     No. of Flutes    Uncoated      PowerA
                                    1/4        3/4            1/4     2-1/2             3          62001        62091
                                   5/16        3/4           5/16     2-1/2             3          62101        62191
              L2                    3/8        7/8            3/8     2-1/2             3          62201        62291
                                    1/2         1             1/2          3            4          62301        62391
 D1                           D2    5/8       1-1/4           5/8     3-1/2             4          62401        62491
                                    3/4       1-1/2           3/4          4            4          62501        62591
        L1
                                     1        1-1/2            1           4            6          62601        62691
                                                      For maximum stock removal of mild, stainless, and hardened steels and alloys.
                                                                    Medium Pitch Roughers (.062 Pitch)
      Other Coatings                D1         L1            D2          L2      No. of Flutes    Uncoated      PowerA
       also available!              1/4       3/4            1/4      2-1/2             3          62000        62090
       See page 3 for more
                                   5/16       3/4            5/16     2-1/2             3          62100        62190
      information on these
                                    3/8       7/8            3/8      2-1/2             3          62200        62290
         coating options.
                                    1/2        1             1/2          3             4          62300        62390
                                    5/8      1-1/4           5/8      3-1/2             4          62400        62490
                                    3/4      1-1/2           3/4          4             4          62500        62590
                                    1        1-1/2            1           4             5          62600        62690
                                             For maximum stock removal of aluminum, brass, bronze, and other lightweight alloys.
                                                                      Coarse Pitch Roughers (.078 Pitch)
                                    D1          L1            D2           L2    No. of Flutes    Uncoated      PowerA
                                    1/4        3/4            1/4        2-1/2          3          62002         62092
                                    5/16       3/4           5/16        2-1/2          3          62102         62192
                                    3/8        7/8            3/8        2-1/2          3          62202         62292
                                    1/2         1             1/2          3            3          62302         62392
                                    5/8       1-1/4           5/8        3-1/2          3          62402         62492
                                    3/4       1-1/2           3/4          4            3          62502         62592
                                     1        1-1/2            1           4            3          62602         62692
                                                                                          Flowport Mill
                                                        3 Flute Ball FlowPort Mill
  D1       L1           D2         L2                      Part Number
  1/4     1/4           1/4         6                         64000
  3/8     3/8           3/8         6                         64001
  3/8     3/8           3/8         7                         64002
  1/2     1/2           1/2         6                         64003
  1/2     1/2           1/2         7                         64004
                                        3 Flute
                                          Fl    Ball
                                                B ll FlowPort
                                                     Fl P Rougher
                                                              R   Mill
  D1       L1           D2          L2                      Part Number
  1/4     1/4           1/4          6                        64010
  3/8     3/8           3/8          6                        64011
  3/8     3/8           3/8          7                        64012
  1/2     1/2           1/2          6                        64013
  1/2     1/2           1/2          7                        64014
Other sizes and styles available, call customer service for more information!
                                                                            Die Grinder
                                          Part Number                                             See the Mastercut
                                          DIEGRINDER                                               Tool website for
                                                                                                    more in-depth
                                                                                                  information about
 D1 - Cutting Diameter                                                                            High Performance
 L 1 - Cutting Length                                                                                  Endmills.
 D2 - Shank Diameter
 L 2 - Overall Length
                                                                                                                             E
                                                                                                                    A   NC
                                                                                                             F O RM
                                                                                                           ER ILLS
Fax:1-727-725-2532
            5 2532                                        www.mastercuttool.com
                                                                          l                             HP                   31
                                                                                                     HIG ENDM
                                                     Solid Carbide Reamers
L2
D1 D2
L1
                                                           Example
                                                           1/4 Reamer
                                                           Part Number = 30-2500
                                                           1/2 Reamer
                                                           Part Number = 30-5000
       D1 - Cutting Diameter
       L 1 - Cutting Length
       D2 - Shank Diameter
       L 2 - Overall Length
       REA
           ME
             RS
32                                        www.mastercuttool.com                                    Tel: 1-727-726-5336
   Standard Solid Carbide Drills
                                                                                                                      L2
D1 D2
L1
L2
D1 D2
L1
                                         Replace or
                                        Resharpen
                                        drills at first
                                       sign of dulling
                                        or rounding.
                    Drill Recommendations
                                                            Feed Rate (I.P.R.)
                                                                                                                                   LS
                                                                                                                               DRIL
                                                                                                                             E
                                                                                                                       A RBID
                                                                                                                     C
Fax:1-727-725-2532                                          www.mastercuttool.com                       SOL
                                                                                                                ID                 33
                             Jobber Length Drills
                             2 Flute - 118 Four Facet Point, 3 Flute - 130 High Performance Point
                             Wire#    D1       L1     D2       L2        2 Flute                      3 Flute
                             #70     .0280   5/16    .0280   1-1/4      40-0280                         ~
                             #69     .0292   5/16    .0292   1-1/4      40-0292                         ~
                             #68     .0310   5/16    .0310   1-1/4      40-0310                         ~
                              ~      1/32    5/16    1/32    1-1/4      40-0312                         ~
                             #67     .0320   5/16    .0320   1-1/4      40-0320                         ~
                             #66     .0330   5/16    .0330   1-1/4      40-0330                         ~
                             #65     .0350   5/8     .0350   1-1/2      40-0350                         ~
                             #64     .0360   5/8     .0360   1-1/2      40-0360                         ~
                             #63     .0370   5/8     .0370   1-1/2      40-0370                         ~
                             #62     .0380   5/8     .0380   1-1/2      40-0380                         ~
                             #61     .0390   5/8     .0390   1-1/2      40-0390                         ~
                              ~      .0394   5/8     .0394   1-1/2      40-0394                         ~
                             #60     .0400   3/4     .0400   1-1/2      40-0400                          ~
                             #59     .0410   3/4     .0410   1-1/2      40-0410                         ~
                             #58     .0420   3/4     .0420   1-1/2      40-0420                         ~
                             #57     .0430   3/4     .0430   1-1/2      40-0430                         ~
                             #56     .0465   3/4     .0465   1-1/2      40-0465                         ~
                              ~      3/64    3/4     3/64    1-1/2      40-0469                         ~
                             #55     .0520   3/4     .0520   1-1/2      40-0520                         ~
                             #54     .0550   3/4     .0550   1-1/2      40-0550                         ~
                              ~      .0591   3/4     .0591   1-1/2      40-0591                         ~
                             #53     .0595   3/4     .0595   1-1/2      40-0595                         ~
                              ~      1/16    3/4     1/16    1-1/2      40-0625                         ~
                             #52     .0635   3/4     .0635   1-1/2      40-0635                         ~
                             #51     .0670   3/4     .0670   1-1/2      40-0670                         ~
                             #50     .0700   7/8     .0700   1-3/4      40-0700                         ~
                             #49     .0730   7/8     .0730   1-3/4      40-0730                         ~
                             #48     .0760   7/8     .0760   1-3/4      40-0760                         ~
                              ~      5/64    7/8     5/64    1-3/4      40-0781                         ~
                             #47     .0785   7/8     .0785   1-3/4      40-0785                         ~
                              ~      .0787   7/8     .0787   1-3/4      40-0787                         ~
                             #46     .0810   7/8     .0810   1-3/4      40-0810                         ~
                             #45     .0820   7/8     .0820   1-3/4      40-0820                         ~
                             #44     .0860    1      .0860    2         40-0860                         ~
                             #43     .0890    1      .0890    2         40-0890                         ~
                             #42     .0935    1      .0935    2         40-0935                         ~
                              ~      3/32     1      3/32     2         40-0938                         ~
                             #41     .0960    1      .0960    2         40-0960                         ~
                             #40     .0980    1      .0980    2         40-0980                         ~
                              ~      .0984    1      .0984    2         40-0984                         ~
                             #39     .0995   1-1/4   .0995   2-1/4      40-0995                         ~
                             #38     .1015   1-1/4   .1015   2-1/4      40-1015                         ~
                             #37     .1040   1-1/4   .1040   2-1/4      40-1040                         ~
                             #36     .1065   1-1/4   .1065   2-1/4      40-1065                         ~
                              ~      7/64    1-1/4   7/64    2-1/4      40-1094                         ~
                                                                         NC Spotting Drills
    D1              L1               D2          L2        Point Angle        EDP#
                                                                                                                   L2
   1/8             3/8               1/8         2               90          90500
                                                                                                   D1                            D2
   3/16            3/4               3/16        3               90          90510
   1/4             3/4               1/4         3               90          90520                     L1
   3/8              1                3/8         3               90          90530
   1/2              1                1/2         4               90          90540
   1/8             3/8               1/8         2             120           90610
   3/16            3/4               3/16        3             120           90620
   1/4             3/4               1/4         3             120           90630
   3/8              1                3/8         3             120           90640
   1/2              1                1/2         4             120           90650
  Spade Drills
        D1               L1                 D2            L2                  STD
                                                                                                                  L2
    1/8              7/16                  1/8           1-1/2               40000
   3/16              9/16                 3/16            2                  40100             D1                              D2
    1/4             11/16                  1/4            2                  40200
   5/16              7/8                  5/16           2-1/2               40300                      L1
                                                                                                                                 LS
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Fax:1-727-725-2532                                               www.mastercuttool.com                  SOL
                                                                                                              ID                  37
                                       Stub Length Drills
                                       2 Flute   27 Helix 118 Four Facet Point
                          L2
                                        D1         L1       D2           L2            Part #                 PowerT Part #
D1                                D2
                                       0.1065     5/8     0.1065         2            43-1065                  43-1065TN
                L1                     0.1130     5/8     0.1130         2            43-1130                  43-1130TN
                                        1/8       5/8      1/8           2            43-1250                  43-1250TN
                                       0.1360     5/8     0.1360         2            43-1360                  43-1360TN
                                       9/64       5/8      9/64          2            43-1406                  43-1406TN
                                       0.1495     3/4     0.1495     2-1/2            43-1495                  43-1495TN
                                       5/32       3/4      5/32      2-1/2            43-1562                  43-1562TN
                                       0.1570     3/4     0.1570     2-1/2            43-1570                  43-1570TN
                                       11/64      3/4     11/64      2-1/2            43-1719                  43-1719TN
                                       3/16       3/4      3/16      2-1/2            43-1875                  43-1875TN
                                       13/64      3/4     13/64      2-1/2            43-2031                  43-2031TN
                                       0.2130      1      0.2130     2-1/2            43-2130                  43-2130TN
                                       7/32        1       7/32      2-1/2            43-2188                  43-2188TN
                                       15/64       1      15/64      2-1/2            43-2344                  43-2344TN
                                        1/4        1       1/4       2-1/2            43-2500                  43-2500TN
                                       0.2570      1      0.2570     2-1/2            43-2570                  43-2570TN
                                       17/64       1      17/64      2-1/2            43-2656                  43-2656TN
                                       0.2720      1      0.2720     2-1/2            43-2720                  43-2720TN
                                       0.2786    1-1/4    0.2756     2-1/2            43-2756                  43-2756TN
                                       9/32        1       9/32      2-1/2            43-2812                  43-2812TN
                                       19/64     1-1/4    19/64      2-3/4            43-2969                  43-2969TN
                                       5/16      1-1/4     5/16      2-3/4            43-3125                  43-3125TN
          D1 - Cutting Diameter        21/64     1-1/4    21/64      2-3/4            43-3281                  43-3281TN
          L 1 - Cutting Length         11/32     1-1/4    11/32          3            43-3438                  43-3438TN
          D2 - Shank Diameter
                                       23/64     1-1/4    23/64          3            43-3594                  43-3594TN
          L 2 - Overall Length
                                        3/8      1-1/4     3/8           3            43-3750                  43-3750TN
                                       25/64     1-1/4    25/64          3            43-3906                  43-3906TN
                                       13/32     1-1/4    13/32          3            43-4062                  43-4062TN
                                       27/64     1-1/4    27/64          3            43-4219                  43-4219TN
                                       7/16      1-1/4     7/16          3            43-4375                  43-4375TN
                                       29/64     1-1/4    29/64          3            43-4531                  43-4531TN
                                       15/32     1-1/4    15/32          3            43-4688                  43-4688TN
                                       31/64     1-1/4    31/64          3            43-4844                  43-4844TN
                                        1/2      1-1/4     1/2           3            43-5000                  43-5000TN
                                       9/16      1-1/4     9/16      3-1/2            43-5625                  43-5625TN
                                        5/8      1-1/2     5/8       3-1/2            43-6250                  43-6250TN
                                        3/4
                                        3        1-1/2     3/4           4            43-7500                  43-7500TN
                                       CenterDrills
                                       C
                                                                                        EDP#        EDP#         EDP#
                                        D1
                                        D         L1      D2        L2        Size#
                     L2                                                               60 Degree   82 Degree    90 Degree
                                       3/64      3/64    1/8       1-1/2       1       90001       90011         90021
     D1                           D2
                                       5/64      5/64    3/16       2          2       90002       90012         90022
                                       7/64      7/64    1/4        2          3       90003       90013         90023
           L1
                                       1/8       1/8     5/16      2-1/8       4       90004       90014         90024
                                       3/16      3/16    7/16      2-3/4       5       90005       90015         90025
                                       7/32      7/32    1/2        3          6       90006       90016         90026
                                       1/4       1/4     5/8       3-1/8       7       90007       90017         90027
                                       5/16      5/16    3/4       3-3/8       8       90008       90018         90028
SOL
      ID C
             ARB
                IDE
                    DRI
38                     LLS             www.mastercuttool.com                                      Tel: 1-727-726-5336
                             Common Shank Hurricane Drills
       The hurricane drill is a high performance drill with a common
                                                                                            Hurricane
     shank. It can be ordered in either Coolant Through or Non-Coolant
                Through style, and is offered in 3XD and 5XD                                 Drill
      dimensions. Available in Bright, or PowerA, PowerZ, PowerDLC,
                                                                                                                   L1
 Drill          L1
                             Part ID
                           H83-3425
                                             Metric (mm)
                                       .3425x3.740x.3937x5.59
                                                                  Part ID
                                                                H83-4375
                                                                                   Metric (mm)
                                                                             7/16x4.488x.4724x6.37
                           H83-3437    11/32x3.740x.3937x5.59   H83-4409     .4409x4.488x.4724x6.37
                     D1
D2
                           H83-3465    .3465x3.740x.3937x5.59   H83-4449     .4449x4.488x.4724x6.37
                           H83-3504    .3504x3.740x.3937x5.59   H83-4488     .4488x4.488x.4724x6.37
           L2
                           H83-3543    .3543x3.740x.3937x5.59   H83-4528     .4528x4.488x.4724x6.37
                           H83-3583    .3583x3.740x.3937x5.59   H83-4531     .4531x4.488x.4724x6.37
                           H83-3594    23/64x3.740x.3937x5.59   H83-4567     .4567x4.488x.4724x6.37
                           H83-3622    .3622x3.740x.3937x5.59   H83-4606     .4606x4.488x.4724x6.37
                           H83-3661    .3661x3.740x.3937x5.59   H83-4646     .4646x4.488x.4724x6.37
                           H83-3701    .3701x3.740x.3937x5.59   H83-4685     .4685x4.488x.4724x6.37
                           H83-3740    .3740x3.740x.3937x5.59   H83-4687     15/32x4.488x.4724x6.37
                           H83-3748    .3748x3.740x.3937x5.59   H83-4724     .4724x4.488x.4724x6.37
                           H83-3750    3/8x3.740x.3937x5.59     H83-4844     31/64x4.488x.5511x6.37
                           H83-3780    .3780x3.740x.3937x5.59   H83-4921     .4921x5.236x.5511x7.16
                           H83-3819    .3819x3.740x.3937x5.59   H83-5000     1/2x5.236x.5511x7.16
                           H83-3858    .3858x3.740x.3937x5.59   H83-5118     .5118x5.236x.5511x7.16
                           H83-3898    .3898x3.740x.3937x5.59   H83-5315     .5315x5.236x.5511x7.16
                           H83-3906    25/64x3.740x.3937x5.59   H83-5512     .5512x5.236x.5511x7.16
                           H83-3937    .3937x3.740x.3937x5.59   H83-5709     .5709x5.984x.6299x8.03
                           H83-3976    .3976x4.488x.4724x6.37   H83-5906     .5906x5.984x.6299x8.03
                           H83-4016    .4016x4.488x.4724x6.37   H83-6102     .6102x5.984x.6299x8.03
                           H83-4055    .4055x4.488x.4724x6.37   H83-6299     .6299x5.984x.6299x8.03
                           H83-4063    13/32x4.488x.4724x6.37   H83-6496     .6496x6.732x.7086x8.77
                           H83-4094    .4094x4.488x.4724x6.37   H83-6693     .6693x6.732x.7086x8.77
                           H83-4134    .4134x4.488x.4724x6.37   H83-6890     .6890x6.732x.7086x8.77
                           H83-4173    .4173x4.488x.4724x6.37   H83-7087     .7087x6.732x.7086x8.77
                           H83-4213    .4213x4.488x.4724x6.37   H83-7283     .7283x7.480x.7874x9.60
                           H83-4219    .4219x4.488x.4724x6.37   H83-7480     .7480x7.480x.7874x9.60
                           H83-4252    .4252x4.488x.4724x6.37   H83-7500     3/4x7.480x.7874x9.60
                           H83-4291    .4291x4.488x.4724x6.37   H83-7677     .7677x7.480x.7874x9.60
                           H83-4331    .4331x4.488x.4724x6.37   H83-7874     .7874x7.480x.7874x9.60
                           H83-4370    .4370x4.488x.4724x6.37
HIG
   H
HUR PERF
    RIC ORM
       AN
44       E D ANCE         www.mastercuttool.com                             Tel: 1-727-726-5336       37
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                                                              Bur Shapes and Sizes                     Bur Part
                           We carr
                              carry burs in all shapes and sizes.
                        W can also customize any
                        We                       ny bur to yo
                                                           yourr needs.                              Number Codes
                                                                                                     SC - Singlecut
                                                                                                     DC - Doublecut
                                                                                                     DM - Diamondcut
                                                                                                     CB - Chipbreaker
                                                                                                     FM - Fastmill Cut/Alumacut
             SH               SJ           SK                 SL           SM       SN               FC - Fine Cut
                                                                                                     CC - Coarse Cut
                                                                           Bur Cut Types
                                                                                                               S
                                                                                                         BUR
40   Fax:1-727-725-2532                                    www.mastercuttool.com                                   47
                                SD Burs - Ball Shape
                                 D1     L1      D2       L2       Singlecut    Doublecut     Alumacut
                                3/32   3/32    1/8    1-1/2       SD-41SC*    SD-41DC*       SD-41FM*
                                1/8     1/8    1/8    1-1/2       SD-42SC*    SD-42DC*       SD-42FM*
                                1/4    7/32    1/8    1 3/4       SD-51SC     SD-51DC        SD-51FM
                    L2
                                1/8    3/32    1/4           2    SD-12SC*    SD-12DC*       SD-12FM*
     D1                  D2     3/16    1/8    1/4           2    SD-14SC*    SD-14DC*       SD-14FM*
           L1                   1/4    7/32    1/4           2    SD-1SC*     SD-1DC*        SD-1FM*
                                1/4    7/32    1/4    6-3/4       SD-1L6SC    SD-1L6DC       SD-1L6FM
                                5/16    1/4    1/4   2-1/16       SD-2SC      SD-2DC         SD-2FM
                                3/8    5/16    1/4    2-1/8       SD-3SC      SD-3DC         SD-3FM
                                3/8    5/16    1/4    6-3/8       SD-3L6SC    SD-3L6DC       SD-3L6FM
                                7/16    3/8    1/4   2-3/16       SD-4SC      SD-4DC         SD-4FM
                                1/2    7/16    1/4    2-1/4       SD-5SC      SD-5DC         SD-5FM
                                1/2    7/16    1/4    6-1/2       SD-5L6SC    SD-5L6DC       SD-5L6FM
                                5/8    9/16    1/4    2-3/8       SD-6SC      SD-6DC         SD-6FM
                                3/4    11/16   1/4    2-1/2       SD-7SC      SD-7DC         SD-7FM
                                 1     15/16   1/4    2-3/4       SD-9SC      SD-9DC         SD-9FM
          L1
                                       1/4      1/2     1/4      2         22 SM-1SC*           SM-1DC*       SM-1FM*
                                       1/4      1/2     1/4    6-3/4       14 SM-1L6SC          SM-1L6DC      SM-1L6FM
                                       1/4      3/4     1/4      2         14 SM-2SC            SM-2DC        SM-2FM
                                       1/4      3/4     1/4    6-3/4       14 SM-2L6SC          SM-2L6DC      SM-2L6FM
                                       1/4       1      1/4      2         14 SM-3SC*           SM-3DC*       SM-3FM*
                                       3/8      5/8     1/4    2-1/2       14 SM-4SC            SM-4DC        SM-4FM
                                       3/8      5/8     1/4    6-5/8       14 SM-4L6SC          SM-4L6DC      SM-4L6FM
                                       1/2      7/8     1/4    2-5/8       14 SM-5SC            SM-5DC        SM-5FM
                                       1/2      7/8     1/4    6-7/8       14 SM-5L6SC          SM-5L6DC      SM-5L6FM
     D1 - Cutting Diameter             5/8       1      1/4    2-3/4       14 SM-6SC            SM-6DC        SM-6FM
     L 1 - Cutting Length
     D2 - Shank Diameter
     L 2 - Overall Length                                                                  Burs also available in
                                        * Denotes Solid Carbide
                                                                                           Chipbreaker and Diamondcut
          BUR
                    S
50                                     www.mastercuttool.com                                    Tel: 1-727-726-5336
  SN Burs - Inverted Cone Shape
   D1      L1            D2           L2         DEG Singlecut               Doublecut                Alumacut
  3/32    1/8            1/8      1-1/2          10 SN-41SC*                SN-41DC*                 SN-41FM*
   1/8    3/16           1/8      1-1/2          10 SN-42SC*                SN-42DC*                 SN-42FM*
   1/4    1/4            1/8      1-3/4          10 SN-51SC                 SN-51DC                  SN-51FM                              L2
   1/4    5/16           1/4           2         10 SN-1SC*                 SN-1DC*                  SN-1FM*
                                                                                                                         D1                                    D2
   1/4    5/16           1/4      6-3/4          10 SN-1L6SC                SN-1L6DC                 SN-1L6FM
   3/8    3/8            1/4      2-1/8          13 SN-2SC                  SN-2DC                   SN-2FM                    L1
                                                                                                       Die Mills
    D1             L1            D2                L2              STD                              Coarse
                                                                                                                                                L2
   1/8          1/2              1/8             1-1/2            28000                             28020
   5/32         1/2            3/16                2              28100                             28120                 D1                                        D2
   3/16         5/8            3/16                2              28200                             28220                            L1
   1/4          3/4              1/4               2              28300                             28320
   5/16     13/16              5/16              2-1/2            28400                             28420
   3/8             1             3/8             2-1/2            28500                             28520
   7/16            1           7/16                3              28600                             28620
   1/2             1             1/2               3              28700                             28720
                                                                              Fiberglass Routers
                                                   Plain            Burend             Millend            Drillend
   D1      L1           D2         L2
                                                    (A)               (B)               (C)                 (D)
  1/16    3/16          1/8       1-1/2           FGR1A            FGR1B               FGR1C              FGR1D
  3/32    3/8           1/8       1-1/2           FGR1-1A          FGR1-1B             FGR1-1C            FGR1-1D
  1/8     1/2           1/8       1-1/2           FGR2A            FGR2B               FGR2C              FGR2D
  3/16    5/8           3/16          2           FGR3A            FGR3B               FGR3C              FGR3D
  3/16    5/8           1/4           2           FGR4A            FGR4B               FGR4C              FGR4D
  1/4     3/4           1/4           2           FGR5A            FGR5B               FGR5C              FGR5D
  1/4     3/4           1/4       2-1/2           FGR6A            FGR6B               FGR6C              FGR6D               Plain End               Mill End
  1/4      1            1/4       2-1/2           FGR6-0A          FGR6-0B             FGR6-0C            FGR6-0D
  1/4     3/4           1/4           3           FGR6-1A          FGR6-1B             FGR6-1C            FGR6-1D
  1/4      1            1/4           3           FGR6-2A          FGR6-2B             FGR6-2C            FGR6-2D
  5/16     1            5/16      2-1/2           FGR7A            FGR7B               FGR7C              FGR7D
  3/8      1            3/8       2-1/2           FGR8A            FGR8B               FGR8C              FGR8D               Bur End                Drill End
  1/2      1            1/2           3           FGR9A            FGR9B               FGR9C              FGR9D
 * Denotes Solid Carbide
                                                                                                 D1 - Cutting Diameter
                                                                                                 L 1 - Cutting Length
  Burs also available in                                                                         D2 - Shank Diameter
  Chipbreaker and Diamondcut                                                                     L 2 - Overall Length
                                                                                                                                                           S
                                                                                                                                                     BUR
Fax:1-727-725-2532                                                    www.mastercuttool.com                                                                          51
                                        Tire Burs
                                          D1            L1       D2           L2   Round Shank                Tri-Shank
                   L2
                                         3/16            1      3/16          2      STB-011                  STB-011T
D1                                 D2    3/16            2      3/16          3      STB-012                  STB-012T
                                         7/32            2       1/4          3      STB-013                  STB-013T
         L1
                                         1/4             2       1/4          3      STB-014                  STB-014T
                                         5/16          1-1/2    5/16          3      STB-015                  STB-015T
       D1 - Cutting Diameter             5/16            2      5/16          4      STB-016                  STB-016T
       L 1 - Cutting Length              3/8             3       3/8       4-1/2     STB-017                  STB-017T
       D2 - Shank Diameter               1/2             3       3/8          5      STB-018                  STB-018T
       L 2 - Overall Length
 TC1D Wall
      W ll Tile
           Til Cutter
                C
                                        Home Improvement Burs
 TC4D W
      Wallll Til
             Tile, Fib  R k
                   FiberRock,            D1             L1       D2           L2     Item              Application
 Cement, Board                           1/8            1        1/8          2      TC1D           Tile Cutter
                                         1/4            1        1/4          2      TC4D           Tile, Cement, Board
     DW-2 Drywall, DuraRock              1/4           1-1/4     1/4      2-1/16     DW-2           Drywall, DuraRock
                                         3/32          9/16      1/8       1-1/2     GC1D           Grout Removal
     GC1D Grout removal                  5/32          3/8      5/32          2      MC4            Sheet Metal Cutter
         BUR
               S
52                                      www.mastercuttool.com                                  Tel: 1-727-726-5336
                                               Power Pouch Bur Sets
       Part ID            Description
            POUCH-NL       Blue Nylon Pouch with Snap for Bur Sets (4 to 5 Burs) 4 x 6 No Logo
POUCH-WL Blue Nylon Pouch with Snap for Bur Sets (4 to 5 Burs) 4 x 6 White Screen Printed Logo
         POUCH-NL1DC       SF-5, SF-3, SF-1 3pc. Doublecut Set in Blue Wallet Pouch Without Logo
         POUCH-NL1FM       SF-5, SF-3, SF-1 3pc. Alumacut Set in Blue Wallet Pouch Without Logo
POUCH-NL2DC SC-5, SC-3, SF-5, SF-3 4pc. Doublecut Set in Blue Wallet Pouch Without Logo
POUCH-NL2FM SC-5, SC-3, SF-5, SF-3 4pc. Alumacut Set in Blue Wallet Pouch Without Logo
POUCH-NL3DC SA-1, SC-3, SF-3, SC-5, SF-5 5pc. Doublecut Set in Blue Wallet Pouch Without Logo
         POUCH-NL3FM       SA-1, SC-3, SF-3, SC-5, SF-5 5pc. Alumacut Set in Blue Wallet Pouch Without Logo
         POUCH-WL1DC       SF-5, SF-3, SF-1 3pc. Doublecut Set in Blue Wallet Pouch With Mastercut Logo
POUCH-WL1FM SF-5, SF-3, SF-1 3pc. Alumacut Set in Blue Wallet Pouch With Mastercut Logo
POUCH-WL2DC SC-5, SC-3, SF-5, SF-3 4pc. Doublecut Set in Blue Wallet Pouch With Mastercut Logo
POUCH-WL2FM SC-5, SC-3, SF-5, SF-3 4pc. Alumacut Set in Blue Wallet Pouch With Mastercut Logo
POUCH-WL3DC SA-1, SC-3, SF-3, SC-5, SF-5 5pc. Doublecut Set in Blue Wallet Pouch With Mastercut Logo
POUCH-WL3FM SA-1, SC-3, SF-3, SC-5, SF-5 5pc. Alumacut Set in Blue Wallet Pouch With Mastercut Logo
                                                                                                                                       S
                                                                                                                                 BUR
      Fax:1-727-725-2532                                                www.mastercuttool.com                                              53
     The Mastercut 48 Piece Countertop Display
                                                             The Mastercut 48-Piece Countertop Display showcases
                                                             T
                                                             48 pieces of our popular burs. The burs are showcased in
                                                             4
                                                             a high quality acrylic lexan display with locking back panel.
                                                             T
                                                             The set includes:
                                                             D
                                                             Doublecut Burs (1/8 Shank)
                                                             SA
                                                             SA-51DC, SB-51DC, SC-51DC, SD-51DC, SE-51DC, SF-51DC, SG-51DC,
                                                             SM-51DC, SN-51DC
                                                             S
                                  6 Inch Shank
                                  Bur Display
                                                                                                                   24 Piece
                                                                                                                   Doublecut Bur
                                                                                                                   Display
                                                 Tirebur Set
                                                 with Clamshell
     BUR
                                                 Case
           S
54                            www.mastercuttool.com
                                            ool.com
                                                  m                                                Tel: 1-727-7
                                                                                                   Tel: 1-727-726-5336
                                                                                         Engraving Blanks
    D1              L2               D2              L1            Single End                        Double End
                                                                                                                                                 L2
   1/8             1-1/2            1/8           3/8               78000                             78001
   1/8              2               1/8           3/8               78100                             78101                    D1                              D2
                                    TE!
                 Call fo
                             r QUO              Carbide Centerless Ground Rods
  D2        L2                STD               D2            L2                STD            D2       L2         STD                      L2
 .0925     1-1/2    ROD.0925x1-1/2G             1/4           2       ROD1/4x2G                3/8       4    ROD3/8x4G
  3/32     1-1/2    ROD3/32x1-1/2G              1/4       2-1/2       ROD1/4x2-1/2G            1/2       3    ROD1/2x3G                                      D2
  3/32      2       ROD3/32x2G                  1/4           3       ROD1/4x3G                1/2       4    ROD1/2x4G
  1/8      1-1/2    ROD1/8x1-1/2G               1/4           12      ROD1/4x12G               1/2       6    ROD1/2x6G
  1/8       2       ROD1/8x2G                   5/16      2-1/2       ROD5/16x2-1/2G           5/8    3-1/2   ROD5/8x3-1/2G
  1/8       3       ROD1/8x3G                   5/16          3       ROD5/16x3G               5/8       6    ROD5/8x6G
  1/8       12      ROD1/8x12G                  3/8       2-1/2       ROD3/8x2-1/2G            3/4       4    ROD3/4x4G
  3/16      2       ROD3/16x2G                  3/8           3       ROD3/8x3G                3/4       6    ROD3/4x6G
                                                                                Carbide Countersinks
    D1                  D2                 L2          Flutes         60              82            90
    1/8              1/8              1-1/2               1         24001*            24002*         24003*
    1/8              1/8              1-1/2               3         24004*            24005*         24006*                                   L2
    1/8              1/8              1-1/2               6         24007*            24008*         24009*
   3/16              3/16                  2              1         24011*            24012*         24013*                   D1                              D2
   3/16              3/16                  2              3         24014*            24015*         24016*
   3/16              3/16                  2              6         24017*            24018*         24019*
    1/4              1/4                   2              1         24021*            24022*         24023*
    1/4              1/4                   2              3         24024*            24025*         24026*
    1/4              1/4                   2              6         24027*            24028*         24029*
    3/8              1/4              2-5/8               1         24031             24032          24033
    3/8              1/4              2-5/8               3         24034             24035          24036
    3/8              1/4              2-5/8               6         24037             24038          24039
    1/2              1/4              2-7/8               1         24041             24042          24043
    1/2              1/4              2-7/8               3         24044             24045          24046
    1/2              1/4              2-7/8               6         24047             24048          24049
    5/8              3/8                   3              1         24051             24052          24053
    5/8              3/8                   3              3         24054             24055          24056
    5/8              3/8                   3              6         24057             24058          24059                      D1 - Cutting Diameter
    3/4              1/2                   3              1         24061             24062          24063                      L 1 - Cutting Length
    3/4              1/2                   3              3         24064             24065          24066                      D2 - Shank Diameter
    3/4              1/2                   3              6         24067             24068          24069                      L 2 - Overall Length
       1             1/2              2-3/4               1         24071             24072          24073                    Cutting Edge Tolerance +.000 - .002
       1             1/2              2-3/4               3         24074             24075          24076                    Shank Tolerance h6
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56                           www.mastercuttool.com                                          Tel: 1-727-726-5336
                                                                                                 Threadmills
                                                                                                                  M   IL L S
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 Fax:1-727-725-2532                                                  www.mastercuttool.com             T HR                    57
            Threadmills
                              BSPP ThreadMills
                                                Pitch                                            Helical     Multi-Helix
                                 Size                       DIA x LOC x SH x OAL     Flutes
                                                (TPI)                                            Part ID      Part ID
                               1/16, 1/8         28       .240x.572x1/4x2-1/2            3     700-2001      700-2501
                                 1/4             19         .312x.737x5/16x3             4     700-2002      700-2502
                                 1/2             14       .470x1.143x1/2x3-1/2           4     700-2003      700-2503
                                     1           11         .620x1.546x5/8x4             5     700-2004      700-2504
                              BSPT ThreadMills
                                                Pitch                                           Helical     Multi-Helix
                                 Size                      DIA x LOC x SH x OAL     Flutes
                                                (TPI)                                           Part ID      Part ID
                               1/16, 1/8         28       .240x.401x1/4x2-1/2            3     700-3001      700-3501
                                 1/4             19         .312x.578x5/16x3             4     700-3002      700-3502
                                 1/2             14       .470x.785x1/2x3-1/2            4     700-3003      700-3503
                                     1           11         .620x1.546x5/8x4             5     700-3004      700-3504
                              NPT ThreadMills
                                         Pitch                                                 Helical     Multi-Helix
                                Size                     DIA x LOC x SH x OAL      Flutes
                                         (TPI)                                                 Part ID      Part ID
                               1/16        27           .245x7/16x1/4x2-1/2          3        700-4001     700-4501
                                1/8        27         .310x7/16x5/16x2-1/2           4        700-4002     700-4502
                                1/4        18             .305x5/8x3/8x3             4        700-4003     700-4503
                                3/8        18             .305x5/8x3/8x3             4        700-4004     700-4504
                                1/2        14           .495x7/8x1/2x3-1/2           4        700-4005     700-4505
                                3/4        14           .495x7/8x1/2x3-1/2           4        700-4006     700-4506
                                 1         11            .620x1-1/8x3/4x4            5        700-4007     700-4507
                              NPTF ThreadMills
                                         Pitch                                                 Helical     Multi-Helix
                                Size                     DIA x LOC x SH x OAL      Flutes
                                         (TPI)                                                 Part ID      Part ID
                               1/16        27           .245x7/16x1/4x2-1/2          3        700-5001     700-5501
                                1/8        27         .310x7/16x5/16x2-1/2           4        700-5002     700-5502
                                1/4        18             .305x5/8x3/8x3             4        700-5003     700-5503
                                3/8        18             .305x5/8x3/8x3             4        700-5004     700-5504
                                1/2        14           .495x7/8x1/2x3-1/2           4        700-5005     700-5505
                                3/4        14           .495x7/8x1/2x3-1/2           4        700-5006     700-5506
                                 1         11            .620x1-1/8x3/4x4            5        700-5007     700-5507
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58                           www.mastercuttool.com                                                 Tel: 1-727-726-5336
 Quality Control                                                                                            ISO 9001:2008
                                                                                                            CERTIFIED
 At Mastercut Tool we take great pride in our        is the measure of our success. From
 high standards of quality control and in the        advanced grinders and machinery, to great              Cutting Edge Technology
 accomplishments of your customers using             quality control personnel, our priority has        Mastercut Tool Corp. successfully
 our tools. Therefore, our bottom line is: Your      always been providing you with the highest           achieved registration under
 customers success with our products                quality tools for your customers.                 ISO 9001:2000 on June 13, 2003
                                                                                                         and continues to strive for the
                                                                                                       highest quality products, services,
 Mastercut Automated Production System (M.A.P.S.)                                                                  and more.
  Inspection
 All of our tools receive a full inspection before
 being placed on our stock shelves. When the
 tool has finished the manufacturing cycle it is
 given a detailed inspection of tool geometry.
 Every dimension is taken down, which includes
 general dimensions, such as radius and
 cutting edge length, and some not so common
 dimensions like secondary land width and rake
 angles. As tool complexity increases, so does
 the number of dimensions recorded. When
 the tool has passed the quality inspection, it
 then must go through another inspection while
 in cleaning and packaging. After cleaning and
 packaging, the tools are placed on our stock
 shelves awaiting your order.
 Diagramming
 Diagramming is an essential part of
 manufacturing customized tools to your
 specifications. Routinely, samples from both
 our customers special items and our standard
 items are translated into AutoCAD format tool
 manufacturing prints. These prints are useful
 in maintaining accurate details of a tool for
 future measurements. Our tools are compared
 to these prints after each manufacturing cycle
 to ensure that the newly manufactured tools
 match the tools you purchased in the past.
                                                                                                                                    G   R AM
                                                                                                                               PR O
                                                                                                                          TY
Fax:1-727-725-2532                                       www.mastercuttool.com                                      ALI                   59
                                                                                                                  QU
          Dont Forget to Check Out All That
                Mastercut Has to Offer
                   Mastercut Tool Corp. offers a full line of
                  solid carbide cutting tools, both standards
                    and special requests. Whether you are
                  cutting wood, exotic metals, acrylic, or any
                    other material, Mastercut has an ideal
                  solution for all of your cutting tool needs.
105
    www.mastercuttool.com
    www masttercuttool com
965 F. Harbor Lake Dr.
Safety Harbor, FL 34695 USA
Phone (727) 726-5336
Fax     (727) 725-2532
Email sales@mastercuttool.com
05-2011-176-UF