Floating Systems
Capability & Experience
Capability Overview
INTECSEA has more than 20 years of extensive
experience with all types of floating systems;TLPs,
spars, monohulls and semi-submersibles. Key
INTECSEA technical staff has over 30 years of
experience on various types of floating systems and
are considered to be pioneers and industry leaders
in their respective fields of expertise.
INTECSEA is the worlds leader in floating system design for
the offshore oil and gas industry in terms of the number and
types of floating units designed.
INTECSEA provides concept and contractor-independent
engineering and project management services specializing
in deepwater solutions. We provide cradle-to-grave
services including concept selection, FEED, detailed design,
installation support, operational and maintenance planning
and support, and removal and relocation planning of floating
systems of all types.
INTECSEA is the world leader in Tension Leg Platform (TLP)
designs with the most installed or sanctioned TLPs. The
team has been instrumental in the design of 16 of the
20 currently installed and sanctioned TLPs. The company
has also participated in major spar designs at record
setting water depths and is the only engineering firm with
execution experience in all floating production system types
(TLP, spar, semi-submersible, MinDOC and monohull).
World leader in floating
systems design
INTECSEA provides a full suite of engineering project
management and customer support capabilities for both
conversions and new-build floating production facilities.
Services
Concept selection
Pre-FEED and FEED
engineering
Catenary mooring system
design
Naval architecture
Project and construction
management
Hull structural detailed
design
Tanker availability and
survey
Hull systems design
Tanker conversion
engineering
Riser system design
Deck structure design
Tendon mooring system
design
New-build FPSO/FSO
engineering
Tanker life extension
engineering
Engineering Services
Structural Engineering
Hull Systems
INTECSEA has a highly competent and
experienced structural engineering
group able to provide hull scantling
design, appurtenance and outfitting
design, deck design and analysis, and hull
design and analysis. INTECSEA is highly
skilled in global and local structures
analysis, structure optimization, fatigue
and fracture analysis, material and
welding specifications, AFC drawings,
shop drawings, and fabrication support.
INTECSEA is well known in the industry
for its efficient and robust structure
design.
INTECSEA offers an array of different
services for the hull system design that
include the following systems: bilge and
ballast, vent and sounding, hull electrical,
hull preservation (coating and cathodic
protection), cargo loading and offloading,
propulsion, steering and auxiliary
machinery, cargo heating and control,
and monitoring.
Mooring Systems
INTECSEA is experienced in assisting
customers in the selection, design, and
optimization of conventional and tendon
mooring systems for applications such
as TLPs, Spars, semi-submersibles and
monohulls (FPU, FPSO, FSO). Typically,
the work scopes comprise writing
mooring system specifications, designing
and analyzing mooring systems,
soliciting tenders from specialist mooring
contractors, evaluating tender responses,
negotiating contract specifications,
testing and fabrication supervision
and providing assistance to offshore
installation.
Naval Architecture
INTECSEAs Naval Architects have
wide-ranging experience in the
design of floating structures. The
depth of experience ranges from
conceptual, FEED, and detailed design,
to transportation and installation.
INTECSEAs Naval Architects are
highly skilled in platform sizing and
optimization, weight management and
control, hydrodynamics and motions
calculation, mooring analysis, wind
tunnel and wave basin model tests,
hydrostatic calculation, intact and
damage stability analysis, transportation
and installation design and analyses,
among many others. INTECSEA has
designed some of the most efficient
floating structures to date in terms of
displacement to payload ratio for the oil
and gas industry.
System Types
Tension Leg Platform
Semi-submersible
A Tension Leg Platform (TLP) is a
vertically moored floating structure.
The platform is permanently moored by
means of tethers or tendons grouped at
each of the structures corners. A feature
of the design of the tethers is that they
have relatively high axial stiffness (low
elasticity), such that virtually all vertical
motion of the platform is eliminated.
This allows the platform to have the
production wellheads on deck, instead
of on the seafloor, and a simpler well
completion gives better control over the
production from the oil or gas reservoir,
and provides easier access for downhole
intervention operations.
A semi-submersible is a specialized
marine vessel with good seakeeping
characteristics. The semi-submersible
vessel design is commonly used in a
number of specific offshore roles, such as
for offshore drilling rigs, safety vessels,
oil production platforms, and supporting
heavy lift cranes.
Spars
An FPSO (Floating Production Storage
and Offloading) unit is a floating vessel
used by the offshore industry for the
processing of hydrocarbons and storage
of oil. An FPSO vessel is designed to
receive hydrocarbons produced from
nearby platforms or subsea template,
process them, and store oil until it can
be offloaded onto a tanker. FPSOs are
preferred in frontier offshore regions
as they are easy to install and do not
require a local pipeline infrastructure
to export oil. A vessel without oil
processing is referred to as an FSO
(Floating Storage and Offtake) vessel.
A monohull vessel without storage
capability is referred to as an FPU
(Floating Production Unit).
Spars are moored to the seabed, but
whereas a TLP has vertical tension
tethers, a spar has more conventional
mooring lines. Spars have had three
configurations so far: the conventional
one-piece cylindrical hull, the truss spar
where the midsection is composed of
truss elements connecting the upper
buoyant hull with the bottom soft tank,
and the cell spar which is built from
multiple vertical cylinders. A spar has
the ability, by adjusting the mooring line
tensions using chain-jacks attached to
the mooring lines, to move horizontally
and position itself over wells at a
distance from the main platform location.
Semi-submersible rigs make stable
platforms when drilling for offshore oil
and gas. They can be towed into position
and anchored, or moved and kept in
position by their own azimuth propellers
with dynamic positioning.
FPSO
Project Experience
Shenzi TLP
CUSTOMER MODEC International
Chevron Frade Field
Development
Gumusut Semi-submersible
FPU
LOCATION Gulf of Mexico, USA
CUSTOMER Chevron
Detailed engineering and
design of the hull and deck
structure, mooring, riser
and hull systems. Produced
MTO and AFC drawings, 3D
PDMS reviewed shipyard
drawings, fabrication support,
transportation and installation
analysis and support.
Devils Tower SPAR
West Seno FPU
Marco Polo TLP
CUSTOMER Hyundai Heavy Industries
CUSTOMER MODEC International
CUSTOMER Shell
CUSTOMER J. Ray McDermott
Engineering
LOCATION Frade Field, Brazil
LOCATION Malaysia
LOCATION Gulf of Mexico, USA
LOCATION Makassar Straights,
Indonesia
LOCATION Gulf of Mexico, Green
Canyon, USA
The facilities consist of subsea
production wells with gas lift
and water injection wells tied
back to an FPSO processing
facility. Flexible flowlines
and flexible catenary risers
link the FPSO to the wells.
The entire scope of the Frade
Field Development project
was implemented in two
project phases. On completion
of the first project phase,
the FPSO was connected to
four production wells and
four water injection wells.
The second phase of the
project involved the drilling,
completion and tieback of
an additional three-nine
production wells and twothree injection wells.
INTECSEA was responsible for
the detail design and analysis
of hull structure and hull
outfitting and produced shop
drawings of the hull for MMHE.
Detailed engineering and
design of the hull structure
and hull system. Produced
MTO and AFC drawings and
participated in fabrication,
and installation engineering
support.
Detailed design and analysis
of the West Seno Phase 1
FPU facilities in the Makassar
Straights of Indonesia for
Hyundai Heavy Industries.
Detailed design of the Marco
Polo TLP in Green Canyon
Block 608 in a record 4,300 ft
water depth.
The Gumusut-Kakap Field lies
in 1,200m of water, 120 km
offshore Sabah, Malaysia, on
Blocks J and K. Sabah Shell
Petroleum Company, Ltd.,
operator of the field with
partners ConocoPhillips Sabah,
Petronas, and Murphy Sabah
Oil Co., Ltd., will develop the
field with 19 subsea wells
tied back to the regions first
semi-submersible FPU, with
a processing capacity of
150,000 BOPD exported via
pipeline to a new oil and gas
terminal located in Kimanis,
Sabah.
Responsible for the detailed
engineering and design of the
hull structure, hull systems,
catenary mooring, global
performance verification, SCRs
and flexible jumpers going
between the TLP and the
FPU. Produced AFC drawings
and MTOs, and participated in
procurement, fabrication and
installation support.
Responsible for the detailed
engineering and design of
the hull and tendon mooring
system, the preliminary
design and analysis of the
riser system, and engineering
management and supervision
of the riser system detail
design. Produced MTO and AFC
drawings, reviewed shipyard
drawings, provided fabrication
support, and installation
analysis and support.
Wellhead to Market
Anywhere in the World
www.intecsea.com
