PT.
MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR
LOAD TEST RECORD
CLIENT
: ___________________
ENGINE TYPE : ___________________
PROJECT : ___________________
ENGINE S/N
: ___________________
D/G NO. : ___________________
TIME
[ 10 minutes, each step ]
LOAD
%
OUTPUT
kW
VOLTAGE
LOAD CURRENT
GENERATOR
L1
L2
L3
25
50
75
100
POWER FACTOR
FREQUENCY
SPEED
COOLING WATER TEMP.
rpm
C
kPa
ENGINE
LUBRICATION OIL PRESS
Hz
Note :
Witnessed by :
Checked by :
Name
Date
Name : _______________
Date : _______________
: _______________
: _______________
110
DATA OF RECORD MAINTENANCE
Customer
D/G No
Engine Type
Generator Type
:
:
:
:
_____________________
_____________________
_____________________
_____________________
Date
: ________________________
Serial Number: ________________________
Serial Number: ________________________
DESCRIPTION JOB
RH ON MAINTENA :
NEXT RH FOR MAINTENANCE :
SUBJECT MAINTENANTE :
Description job :
Note :
Whitness by
Checked by,
CHECK OF CONDITION DIESEL GENERATOR SETS
Customer
D/G No
Engine Type
Generator Type
:
:
:
:
_____________________
_____________________
_____________________
_____________________
ITEM
Date
: ________________________
Serial Number: ________________________
Serial Number: ________________________
RESULT
REMARKS
A. Before Starting D/G Set
1. Walking around Check
- Eliminate unnecessary goods
- Check loosening of pipes, wiring, etc
2. Lubricant oil level
3. Cooling water
4. Fuel oil lines
5. Rotation of priming pump.
6. Leaking of lube oil.
7. Panel check :
- Control source 12 /24 Volt DC
- Indicator lamp test
8. Panel of emergency stop
9. Motion of stop solenoid
B. After Engine Starting
1. Leaking of lube oil, fuel oil, and water
2. Abnormal sound
3. Lube oil pressure
4. Cooling water temperature
5. Smell
6. Colour of exhaust gas
7. Voltage
8. Frequency
9. Stopping engine
C. Starting and Paralleling Control System
1. Manual start :
- Started from engine side
- Started from panel side
2. Simulation of manual parallel
3. Simulation utility power failure
- Automatic start
- Automatic stop
4. Simulation of auto parallel
Note :
Whitness by
Checked by,
CUSTOMER
: _____________________
DATE
D/G SET No.
: _____________________
ENGINE TYPE
: _____________________
Serial Number: ________________________
GENERATOR TYPE : _____________________
Serial Number: ________________________
: ________________________
SAFETY DEVICE CHECK
NO
ITEM
L/O LOW PRESS
C/W HIGH TEMP
OVER SPEED
EMERGENCY STOP
START FAILURE
UNDER VOLTAGE
OVER VOLTAGE
L/O FILTER CLOGGED
Note :
SETTING
ENG
STOP
INDICATION
RESULT
Whitness by
REMARKS
Checked by,
PT. MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR SERVICE
LEVELING RECORD
Customer
Date
D/G No
Engine Type
Generator Type
Checked By
:
:
:
:
:
:
Serial Number
Serial Number
:
:
A. MEASURING POINT
R
10
11
12
13
10
11
12
13
B. LENGHTH SETTING
SIM THICNESS
HIGH
C. MEASUREMENT
R
1
2
3
4
5
6
7
8
9
10
11
12
13
HIGH
SIM Thick. Deflection
Min.
Max.
Max. - Min.
Note :
L
1
2
3
4
5
6
7
8
9
10
11
12
13
HIGH
SIM Thick. Deflection
Min.
Max.
Max. - Min.
1. Deflection : High - SIM Thick.
2. Max. Deflection - Min. Deflection < 1.5 mm
PT. MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR SERVICE
NOISE TEST RECORD
Customer
D/G No
Engine Type
Generator Type
:
:
:
:
__________________
__________________
__________________
__________________
Date
: __________________
Serial Number: __________________
Serial Number: __________________
A. MEASURING POINT
Point 3
RADIATOR
Point 2
ENGINE
GENERATOR
Point 4
1M
Point 1
Note : Measuring distance : 1 M from object point
B. RESULT
POINT
NO - LOAD
LOAD ____
LOAD _____
LOAD _____
1
2
3
4
Witnessed by :
Checked by :
Name
: _______________
Name : _______________
Date
: _______________
Date
: _______________
VIBRATION TEST RECORD
Customer
D/G No
Engine Type
Generator Type
:
:
:
:
__________________
__________________
__________________
__________________
Date
: __________________
Serial Number : __________________
Serial Number : __________________
A. MEASURING POINT
4
5
6
ENGINE
GENERATOR
COMMON BED
3
1
B. RESULT ( TOTAL - AMPLITUDE )
POINT
DIRECTION
COMMON BED (fr)
COMMON BED (cr)
COMMON BED (re)
ENGINE ( upper )
GENERATOR
GEN BEARING
Witnessed by :
VERTICAL
HORIZONTAL
AXIAL
Checked by :
Name
: _______________
Name
: _______________
Date
: _______________
Date
: _______________
PT. MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR SERVICE
Customer
Date
D/G No
Engine Type
Generator Type
Checked By
:
:
:
:
:
:
NO
ITEM
1
2
Serial Number
Serial Number
REMARKS
Water Temperature
Oil Temperature
Exhaust Temperature
4
5
6
7
8
9
10
Boost Pressure
Oil Pressure
F/O Pressure
C/W Pressure
J/W Pressure
Tachometer ( Rpm )
Tachometer ( Hour )
11
Voltage
12
Ampere
13
14
15
Load
Frequency
Power Factor
16
Thermo Indicator
17
Hourmeter
:
:
E/Out
Cyl. No. 1
Cyl. No. 2
Cyl. No. 3
Cyl. No. 4
Cyl. No. 5
Cyl. No. 6
R-S
S-T
T-R
R-N
S-N
T-N
R
S
T
Bearing
Wind U
Wind V
Wind W
Panel
Watt
oC
oC
oC
oC
oC
oC
oC
oC
oC
Mpa
Mpa
Mpa
Mpa
Mpa
Rpm
Hr
V
V
V
V
V
V
A
A
A
kW
Hz
Cos P
oC
oC
oC
oC
Hr
Hr
PT. MEGACIPTA SATRIA
MITSUBISHI DIESEL GENERATOR SERVICE
AIR FLOW COMPARISON TEST
Customer
Date
D/G No
Engine Type
Generator Type
:
:
:
:
:
Serial Number
Serial Number
A. MEASURING POINT
4
RADIATOR
B. TEST RESULT, (Unit : ft/minute )
1.
3.
2.
4.
Average :
TESTED BY :
()
:
:
