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Emd Aftercooler

The document contains assembly instructions and tolerance specifications for an after cooler assembly. It instructs to coat the gasket with light engine oil, torque bolts to 45 ft-lbs in a center-to-outside pattern, bolt a test plate and re-torque after submerging in water for 4 minutes, then remove the test plate and accept a minimum bolt torque of 28-32 ft-lbs upon subsequent checks. It also provides tolerance classes for dimensions, with critical mounting dimensions as Class B and all other as Class C or D depending on the size range.

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jaskaran singh
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1K views1 page

Emd Aftercooler

The document contains assembly instructions and tolerance specifications for an after cooler assembly. It instructs to coat the gasket with light engine oil, torque bolts to 45 ft-lbs in a center-to-outside pattern, bolt a test plate and re-torque after submerging in water for 4 minutes, then remove the test plate and accept a minimum bolt torque of 28-32 ft-lbs upon subsequent checks. It also provides tolerance classes for dimensions, with critical mounting dimensions as Class B and all other as Class C or D depending on the size range.

Uploaded by

jaskaran singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9 10

6 8

JACK SCREW HOLES

7 8

A-Fine

Class of
Deviation

0.1

0.05

0.5
TO
3.0

0.5

0.2

0.1

0.05

3.0
TO
6.0

1.0

0.5

0.2

0.1

6.0
TO
30.0

1.5

0.8

0.3

0.15

30.0
TO
120

2.0

1.2

0.5

0.2

120
TO
315

3.0

2.0

0.8

0.3

315
TO
1000

4.0

3.0

1.2

0.5

1000
TO
2000

6.0

4.0

2.0

0.8

2000
TO
4000

8.0

5.0

3.0

2000
TO
4000

2.0

1.0

3.0

1.5

COAT GASKET WITH LIGHT ENGINE OIL ONLY.


TORQUE BOLTS TO 45 FT. LBS. TIGHTEN BOLTS IN
PROPER SEQUENCE FROM CENTER AND OUTSIDE
ENDS.
BOLT OUTER ROW OF MOUNTING HOLES ON HEADER
ALL AROUND TO TEST PLATE. TORQUE BOLTS TO 45
FT.LBS.
WATER TEST ASSEMBLY AT 90 PSI AIR IN TUBE SIDE
OF CORE SUBMERGED IN WATER FOR 4 MINUTES.
EXCEPT FOR TEST PLATE BOLTS, RECHECK BOLT
TORQUE AFTER TEST AND RE-TORQUE TO 45 FT.LBS.
UPON SUBSEQUENT TORQUE CHECK. AFTER GASKET
RELAXATION. ACCEPTABLE MINIMUM VALUE OF BOLT
TORQUE IS 28-32 FT. LBS.
REMOVE TEST PLATE FROM AFTER COOLER SUB
ASSEMBLY.

ASSEMBLY PROCEDURE
1.
2.

3.

4.
5.

6.

NOTE:- OTHER THAN THE SPECIFIED TOLERANCE DIMENSIONS REFER


CLASS B FOR CRITICAL (MTG.) DIMENSIONS & CLASS C FOR ALL

B-Medium

OTHER

OTHER DIMENSIONS.

D-Extra
Coarse

C-Coarse

RIGHT
ANGLE

BOLT-3/8-24 HEX

WASHER-3/8 AIRCRAFT

NUT-3/8-24 HEX

BOLT-3/8-24 HEX

427563

6101225

103026

186485

10

TANK RETURN

GASKET

GASKET

BOLT-3/8-24 HEX

40046623

40020883

40046695

40040016

9423205

28

32

HEADER

1
ITEM
NO.

A21.016.000.00.00

EMD-40113590

PART NO.

LOCO

NAME OF PART

40020875

MATL./NOTE

CORE & BAFFLE ASM

1
NO.
REQD.

AFTER COOLER ASSLY.

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