CRE-SAMPLE EXAM
CERTIFIED RELIABILITY ENGINEER Test
Directions: Each of the questions or incomplete statements below is followed by four suggested answers or completions. Select the
one that is best in each case and then fill in the corresponding space on the answer sheet.
1. Which of the following methods will most improve the
reliability of a product?
5. Which of the following assumptions is true about
degradation?
(A) Reducing confidence levels
(B) Reducing variation
(C) Increasing sample size
(D) Increasing test time
(A) It is inherent and irreversible.
(B) It is inherent and reversible.
(C) It is unacceptable and irreversible.
(D) It is unacceptable and reversible.
2. Which of the following methods can be used to
quantitatively identify items that are risk-critical?
6. A parts-count reliability prediction is calculated by
summing only the
(A) Design review
(B) Fault-tree analysis
(C) Concurrent engineering
(D) Human reliability analysis
(A) parts failure rates
(B) number of parts in the system
(C) variances of the part failure rates
(D) parts failure rates with application stress
3. At the design stage of a product, the first safety focus
should be on which of the following?
7. A part has a constant hazard rate. If preventive
maintenance is used, the parts failure probability will be
affected in which of the following ways?
(A) Regulatory requirements
(B) Production tools
(C) Controls and equipment
(D) End-user applications
(A) It will increase.
(B) It will decrease to a fixed value greater than zero.
(C) It will decrease to zero.
(D) It will remain the same.
4. Which of the following statements is true about response
surface methods?
8. The use of experimental design techniques early in the
process development stage generally results in
(A) They can eliminate day-to-day variations in a
manufacturing environment.
(B) They are more efficient than two-level factorial design
techniques.
(C) They do not require technical considerations to
implement the method.
(D) They determine how an output is affected by a set of
variables over a specified region.
(A) increased personnel and product costs
(B) increased product development time
(C) decreased variability around target requirements
(D) decreased start-up process yields
CRE-SAMPLE EXAM
Questions 11-13 refer to the following information.
9. A qualification test is planned to establish whether a unit
meets required minimum mean time between failures
(MTBF). Which of the following tools can be used to
estimate the chance that the unit will pass the test even if
its true MTBF is below the required level?
A reliability engineer needs to use an accelerated test plan to
select a new material. The failure modes are known to be
temperature-related.
(A) Operating characteristic curve
(B) Block diagram
(C) Fault tree
(D) Transition state matrix
11. Which of the following stress-related characteristics should
be considered by the reliability engineer during the
material selection stage?
(A) Activation energy
(B) Flexural energy
(C) Tensile strength
(D) Compression strength
10. The reliability block diagram of a system is shown in the
following figure with component reliability noted in each
block.
.70
.80
12. Which of the following test techniques would allow the
reliability engineer to evaluate the material quickly?
.90
.70
(A) Ambient temperature test
(B) Step-stress test
(C) Full system test
(D) Durability test
.80
What is the reliability of the system?
(A) 0.670
(B) 0.726
(C) 0.804
(D) 0.820
13. Which of the following approaches should be used for a
field validation test of the new material?
(A) Implement the material change and monitor field
performance.
(B) Field test a sample of only the new material in the
system.
(C) Field test samples of both old and new material in the
system.
(D) Run lab tests on two systems.
CRE-SAMPLE EXAM
14. Which of the following statements best describes the set
of all values of a random variable?
18. To be most cost-effective, a corrective action should be
implemented between which of the following events?
(A) It is finite.
(B) It is an interval.
(C) It can be discrete or continuous.
(D) It can be tracked by using control charts or
scatter plots.
(A)
(B)
(C)
(D)
Before
Final qualification test
Initial production
Field release
Field upgrades
19. In the model y = 12.1x1 + 5.3x2 + H, the x1 follows a
Weibull distribution with a shape parameter of 3.5 and a
characteristic life of 20; x2 follows a lognormal
distribution with a mean of 16 and a standard deviation
(V) of 2.5; and H is a random variable with a mean of 0
and a V of 1. In this situation, which of the following
methods would be best to evaluate the distribution of y ?
15. Which of the following is the best description of
randomization?
(A) A technique used to increase the precision of an
experiment
(B) A means of assuring representative sampling
(C) The repetition of an observation or measurement
(D) The relationship between two or more variables
(A) Regression analysis
(B) Monte Carlo simulation
(C) Analysis of variance
(D) Numerical integral
16. The hazard rate function for a device is given by
and
After
Initial build
Final qualification test
Initial production
Field release
0.001 if t d 10 hours
0.010 if t > 10 hours
20. In design of experiments, the concept of loss function
is related to
What is the reliability of this device at 12 hours?
(A) 0.970
(B) 0.980
(C) 0.988
(D) 0.990
(A) Monte Carlo simulation
(B) Taguchi methods
(C) evolutionary methods
(D) regression analysis
17. Fault isolation is best facilitated by using
21. A certain electronic component has a constant failure rate
of 4 u 107/hour. A system requires the use of 64 units of
this component, and all of the components must function
for the system to work. What is the system failure rate?
(A) trouble reports, corrective action reports, and
inspection data
(B) interchangeability, redundancy, and corrective
maintenance
(C) preventive maintenance, built-in test equipment, and
design simplification
(D) periodic condition inspections and correction of
detected deterioration
(A) 2.56 u 105/hour
(B) 3.91 u 105/hour
(C) 2.56 u 104 hours
(D) 3.91 u 104 hours
CRE-SAMPLE EXAM
22. When the order of items is not important, which of the
following is the method to use to determine the number of
sets and subsets of items?
26. Which of the following best offsets the implementation
costs of a product safety program?
(A) Increased production quality
(B) Increased manufacturing safeguards
(C) Reduced regulatory requirements
(D) Reduced liability exposure
(A) Combination
(B) Permutation
(C) Factorization
(D) Simulation
27.
23. A system has four components in series with mean time
between failures (MTBF) of 5,000, 6,000, 4,500 and 2,000
hours, respectively. What is the 200-hour system
reliability?
Percent
failed
(A) 0.804
(B) 0.832
(C) 0.898
(D) 0.989
Time or Cycles
24. One hundred units are subjected to a reliability test with
duration 500 clock hours. During the test, 2 failures occur,
at T1 = 110 hours and at T2 = 300 hours. The failed units
are not replaced. On the basis of this sample, the one-sided
95% lower confidence limit of reliability of these units for
a mission of 600 hours is
Which of the following can be inferred from the Weibull
analysis plot above?
(A) There is an initial period of time where no
failures occur.
(B) The analysis includes censored data.
(C) More than one failure mechanism is included
in the data.
(D) The hazard rate remains constant.
(A) 0.858
(B) 0.926
(C) 0.976
(D) 0.988
25. A fair coin is tossed 10 times. What are the expected mean
and variance of the number of heads?
(A)
(B)
(C)
(D)
Mean
0.5
5.0
5.0
10.0
28. Which of the following must be known in order to
establish a reliability specification?
Variance
0.025
2.500
5.000
5.000
(A) The usage environment
(B) The level of the systems quality
(C) The companys reliability policy
(D) The reliability model being used
CRE-SAMPLE EXAM
29. Which of the following probability distributions best
satisfies the inequality P(x < 0) > 0 ?
34. A repair facility consists of two independent stations in a
series. Repair times in hours follow normal distributions as
shown below.
(A) Two-parameter Weibull
(B) One-parameter exponential
(C) Normal
(D) Lognormal
30. Which of the following is considered the most valuable
source of information on actual failure modes and
mechanisms?
Station
Mean
Standard
Deviation
1
2
20
10
3
2
What is the probability of completing a repair in 35 hours
or less?
(A) 0.65
(B) 0.71
(C) 0.92
(D) 0.99
(A) Field data
(B) Qualification tests
(C) FMEAs
(D) User profiles
35. In a cross-functional team environment, the reliability
function can influence product reliability primarily by
31. A component has strength with mean value of 9,000 N and
standard deviation of 900 N. It has to withstand a load with
mean value of 5,500 N and standard deviation of 800 N.
Both strength and load are normally distributed. What is
the probability of failure for the component?
(A) integrating the reliability requirements into product
design
(B) developing reliability tests
(C) performing thorough failure analysis
(D) monitoring the failure rates of various products
(A) 2.0 u 105
(B) 1.8 u 103
(C) 5.8 u 103
(D) 2.0 u 102
36. A Pareto analysis of field failure data indicates
approximately equal magnitudes of the main failure
modes. In this situation, the best next course of action is
to look at
32. Early in the concept phase of a new product development
program, which of the following methods is most effective
for incorporating desired product attributes into the design?
(A) the failure mode that is least expensive to investigate
(B) the failure mode that provides the highest return on
investment if eliminated
(C) the failure mode that is closest to no fault found
(D) every possible contributor for each main failure mode
(A) Quality function deployment (QFD)
(B) Failure mode and effect analysis (FMEA)
(C) Fault-tree analysis (FTA)
(D) Failure reporting and corrective action systems
(FRACAS)
37. Which of the following types of data is best to estimate the
life of a product?
33. Which of the following is the most appropriate measure of
reliability?
(A) Time-to-failure
(B) Time-to-repair
(C) Failure modes
(D) Failure criticality
(A) Manufacturing cost per unit
(B) Service cost per unit
(C) External customer satisfaction
(D) Internal customer satisfaction
CRE-SAMPLE EXAM
38. Which of the following techniques is used to discover
design flaws and implement fixes to affect all future
manufactured units?
42. The following ANOVA table was completed from a full
factorial experiment. The object of the experiment was to
determine whether the impact of factors A, B, or their
interaction (AXB) was significant at the 0.95 confidence
level.
(A) Reliability growth modeling
(B) Reliability physics
(C) Markov modeling
(D) Monte Carlo simulation
39. Which of the following is the most appropriate way to
improve product reliability during the design phase?
(A) Perform a worst-case analysis.
(B) Track manufacturing defects.
(C) Conduct supplier auditing.
(D) Increase the staff on the product development team.
Source
A
B
AXB
Error
df
2
3
6
24
SS
18.7
25.5
43.1
65.3
Total
35
152.6
In this situation, which of the following is true?
(A) Only source A is significant.
(B) Only source B is significant.
(C) Only the interaction (AXB) is significant.
(D) All sources (A, B, and AXB) are significant.
40. The term failure mode is defined as the
(A) consequence of the mechanism through which a
failure occurs
(B) physical, chemical, electrical, or thermal process that
results in failure
(C) event or inoperable state in which an item or part of
an item does not perform as specified
(D) failure caused by the failure of an associated item
43. In statistics, an estimation error that is persistent or
systematic is called
(A) bias
(B) sensitivity
(C) random
(D) shift
41. Which of the following activities is most effective in
increasing reliability during a products lifecycle?
44. Which of the following is designed to ensure that a
structure has sufficient strength to operate in its service
environment and under the loads specified?
(A) Improving gage repeatability and reproducibility
(B) Developing an aggressive testing strategy
(C) Developing robust designs
(D) Developing capable processes
(A) Stress-strength analysis
(B) Analysis of variance
(C) Destructive physical analysis
(D) Environmental stress characterization
CRE-SAMPLE EXAM
45. The influence of a failure mode and effects analysis
(FMEA) on reliability is maximized at which of the
following stages of development?
50. A system consists of five units, as shown below.
(A) Design
(B) Prototype
(C) Test
(D) Operation
The reliability of the X unit is 0.9900. The other four units
are identical. If the system reliability goal is 0.9896,
what is the minimum reliability that each of the Y units
must have?
46. The two-sample t-test used in hypothesis testing assumes
that the two
(A) populations have the same mean
(B) populations are normally distributed
(C) samples are the same size
(D) samples are not randomly selected
(A) 0.980
(B) 0.985
(C) 0.990
(D) 0.995
47. Before sending a corrective action notice to a supplier, a
manufacturer should review which of the following?
51. If final product and preproduction test data differ, which of
the following types of data would be best for evaluating
product reliability?
(A) The suppliers financial condition
(B) Its own manufacturing schedules
(C) Documented evidence of failures related to that
supplier
(D) All procedures, processes, and training records related
to that supplier
(A) Field use
(B) Accelerated test
(C) Monte Carlo modeling
(D) Force-field analysis
52. Which of the following is the most effective technique
for prioritizing critical factors for problem-solving?
48. Which of the following information helps determine the
value of a products reliability to the customer?
(A) Venn diagram
(B) Scatter diagram
(C) Pareto diagram
(D) Cause and effect diagram
(A) The failure rate and price of the product
(B) A Weibull analysis of product failure data
(C) An SPC analysis of product performance
(D) The effectiveness of corrective action on product
failure
49. The most cost-effective product development phase in
which to eliminate a hazard is
(A) design
(B) manufacturing
(C) burn-in
(D) field-failure analysis
CRE-SAMPLE EXAM
53. In reliability, the most common use of the Pareto principle
is in determining
57. A company is in a multi-product, competitive market.
Which of the following is the most appropriate strategy to
help capture the maximum market share?
(A) whether the output of a process is stable
(B) whether problems in a system are sporadic or chronic
(C) what the defects are in a product or process
(D) what defects are responsible for the majority of the
problems
(A) Reducing cycle time while introducing new, reliable
products
(B) Increasing the reliability of current products
(C) Improving the capacity of manufacturing processes
(D) Performing aggressive field-testing
54. Which of the following statements is true about the
bathtub curve?
58. Accelerated life testing is most beneficial when
performed on
(A) The early phase represents wearout failures.
(B) The early phase shows increasing failure rate.
(C) The middle phase shows a decreasing failure rate.
(D) The middle phase represents random failures.
(A) dead-on-arrival products
(B) products released to manufacturing
(C) products under development
(D) products returned from the field
55. Which of the following practices represents the principle of
preventive maintenance?
59. A system has an availability of 95% when the MTBF is
500 hours and the mean time to repair is
(A) Inspect periodically and repair or replace parts as
necessary.
(B) When parts fail, replace with good ones.
(C) When parts fail, repair the failed parts.
(D) Replace all parts on a regularly scheduled basis.
(A) 22 hours
(B) 26 hours
(C) 133 hours
(D) 167 hours
56. Which of the following statements is true about reliability
prediction?
60. The x and y axes of the bathtub curve are
x
(A) It is accurate in the determination of system failure
causes.
(B) It contributes directly to system reliability.
(C) It forms decision criteria for selecting courses of action
that affect reliability.
(D) It demonstrates that a proposed design will meet its
reliability requirement.
(A)
(B)
(C)
(D)
time
reliability
time
hazard rate
y
reliability
time
hazard rate
time
61. Which of the following is the most effective approach to
minimize accidents caused by human error?
(A) Provide easy access to equipment.
(B) Provide clear user instructions to customers.
(C) Put automatic preventive features into the products.
(D) Put warning signs at the most visible locations.
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CRE-SAMPLE EXAM
62. When parts are selected for a product in development,
which of the following key elements should be
considered first?
66. A fault tree analysis (FTA) differs from a failure mode and
effects analysis (FMEA) in that an FTA
(A) starts by considering individual or combined lowerlevel failures first
(B) starts by considering system failure effects or top
events first
(C) does not take into account human factors such as
incorrect operation
(D) is typically used in conjunction with a cause and effect
diagram
(A) Cost
(B) Serviceability
(C) Availability
(D) Application
63. A certain component has its strength distributed normally
with an average of 20,000 pounds per square inch (psi) and
a standard deviation of 1,200 psi. The stress on the
component is also normally distributed with an average of
17,500 psi and a standard deviation of 800 psi. On the
basis of this information, what is the components
reliability?
67. Which of the following statements is true about
maintainability?
(A) It should be initiated during the logistics review.
(B) It should be initiated during the design stage.
(C) It is primarily a field service issue.
(D) It is primarily a contractual requirement.
(A) 0.9052
(B) 0.9582
(C) 0.9814
(D) 0.9972
68. Which of the following calculations is used to determine
the overall tolerance for a serial combination of
components?
64. Correlation analysis is a technique used to measure the
degree of
(A) The average of the tolerances
(B) The maximum of the tolerances
(C) The sum of the tolerances
(D) The square root of the sum of the squares of the
tolerances
(A) statistical relationship between two random variables
(B) causal relationship between two random variables
(C) goodness of fit to normal distribution
(D) goodness of fit to exponential distribution
65. When the plot of the cumulative MTBF and the
cumulative operating hours on log-log paper follows a
straight line, the plot is known as
69. The primary objective of reliability-centered
maintenance (RCM) is to
(A) obtain maintainability data
(B) preserve system function
(C) track maintenance training
(D) characterize the downtime distribution
(A) a Weibull plot
(B) a normal plot
(C) a Duane plot
(D) an exponential plot
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CRE-SAMPLE EXAM
70. A system is comprised of units X and Y in parallel with
hazard rates as shown below.
72. As a result of improper machining, a gear-tooth in a
vehicles transmission breaks causing the transmission to
lock up and the vehicle to crash, injuring the driver. The
failure mode in this case should be identified by the
reliability engineer as the
Hazard
rate
Unit X
2m
time
(A) injured driver
(B) jammed transmission
(C) improper machining
(D) vehicle crash
3m
73. An electromigration model for stress testing (MTTF =
Hazard
rate
n
AJ e
Ea
KT
) is based on the
Unit Y
2m
time
(A) stresses of voltage and vibration raised to powers
(B) Arrhenius temperature dependence and a constant
(C) current density to a power and the Arrhenius
temperature dependence
(D) environmental stress screening and HALT testing
3m
If m is the scheduled replacement interval, then
replacement of unit
74. Which of the following is a model used for monitoring
reliability growth?
(A) X will increase failure probability of system
(B) X will decrease failure probability of system
(C) Y will increase failure probability of system
(D) Y will decrease failure probability of system
(A) Duane
(B) Arrhenius
(C) Normal
(D) Lognormal
71. Typically, which of the following distributions is used to
model equipment maintenance times?
75. When reliability goals are being developed, reliability
predictions are initially used to
(A) Lognormal
(B) Gamma
(C) Inverse beta
(D) Exponential
(A) set goals for all portions of the life cycle of a system
(B) estimate potential performance of hardware and
software with respect to reliability requirements
(C) measure customer needs and provide a means of
defining quantitative reliability goals
(D) establish a competitive position with respect to
reliability
STOP.
IF YOU FINISH BEFORE TIME IS CALLED, YOU MAY GO BACK AND CHECK YOUR WORK ON THIS TEST.
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