Valves and fittings for marine service, Quick closing
Globe valves and accessories
page 403
page 405
Quick closing valves
Ductile cast iron
Bellow sealed valve
Steel
Impulse unit Single piston
Pressure rating: PN 10 DN 15-200 Pressure above the disc Actuators easy to exchange Type approval by classification societies
page 406
Pressure rating: PN 16 DN 15-150 Pressure above the disc Actuators easy to exchange SS bellow sealed Quick closing
Aluminium Wall mounting Connection D" Top quality
page 407
Impulse unit 2 and 3 pistons
Pneumatic quick closing
valve control cabinet
Short delivery times
Galvanised steel pressure vessel 30 bar 10 litre Safeguarded against low pressure Selection of multiple groups
20080301
Cast iron Double piston type Triple piston type Wall mounting Connection D" Top quality
Index and product compare
page 402
Maritime products
CA-15-001
page 399
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ quick closing globe valves Although also used in shore based installations, the Econ quick closing globe valves are specifically designed for marine use in elevated fuel and diesel lines, providing a quick shut-off in emergency situations from an accessible location outside the engine room and above the water line. In the normal position the valve can be opened and closed with the handwheel as any standard manual valve. In the normal position and opened, the valve can be quickly closed by remote control. The transmission system that is needed for this can be executed: A) Mechanical B) Hydraulic C) Pneumatic D) Cylinder with thermal fuse The cylinders that are needed for quick closing the valves are allready installed as standard. A) Mechanical transmission
Pulley Tube guided
Service galley
Service galley
Engine room
Engine room
Quick closing valve
Quick closing valve Oil tank
Oil tank
Sketch 1
Sktech 2
When actuating the valve using a pulling wire, the total distance may not exceed 15 metres. The pulling wire must be a substantial braided steel wire of sufficient strength. If there is any stretch in the wire, ensure that this does not affect the correct operation of the shut-off device. The pulling wire should run over as few guide pulleys as practically possible. The actuator of the shut-off device must be readily accessible: painted in a red colour or clearly outlined in red, while each actuator handle must have a label to indicate which shut-off valve it will close. The pulling wire and guide pulleys must be installed in such a way that mechanical damage is not possible. The testing of a quick closing valve must be carried out in the presence of a Dutch Shipping Inspector and/or a surveyor of the classification society that is monitoring the construction of the vessel.
20080301
The sketches 1 + 2 show a few possibilities for transmission by pulling wire.
In sketch 1 the steel wire, which must be adequately greased or graphited, is guided through a narrow tube. In sketch 2 the steel wire is only guided over pulleys at corners. In places where a risk exists for unwanted snagging of the wire, we recommend protecting the wire by adequately sized tubing. We recommend using a steel wire tensioner in both cases. The installation and the necessary parts for this are not included in the shipment.
Maritime products
CA-15-002
page 400
Valves and fittings for marine service, Quick closing
Globe valves and accessories B) Hydraulic transmission Impulse unit not actuated
Impulse unit actuated
= Hydraulic oil
Opened quick closing valve
Closed quick closing valve
The Econ hydraulic impulse units that are often used are fig. 106, 107 or 108. The connection between the hydraulic cylinder of the valve and the impulse unit must be made of seamless drawn steel tubing with a minimum inner diameter of 6 mm. The number of connections and bulkhead fittings must be restricted to a minimum. There should not be any sharp bends in the transmission lines. The assembly must be installed in such a way that mechanical damage is not possible. The oil type used may not affect the correct operation either under tropical or arctic conditions. One impulse unit is allowed to control a maximum of three quick closing valves simultaneously, with the exception of quick closing valves used for daytanks. These should each be separately connected to an impulse unit. C) Pneumatic transmission The control cabinet should comply with the requirements of the classification society concerned. The connection between the pneumatic cylinder of the valve and the impulse unit must be made of seamless drawn steel tubing with a minimum inner diameter of 4 mm. The number of connections and bulkhead fittings must be restricted to a minimum. There should not be any sharp bends in the transmission lines. The assembly must be installed in such a way that mechanical damage is not possible. Each actuator switch must have a label to indicate which shut-off valve it will close. One actuator switch is allowed to control a maximum of three quick closing valves simultaneously, with the exception of quick closing valves used for daytanks. These should each be separately connected to an actuator switch. How it works: For pneumatic remote control, the Econ quick closing globe valve is provided with a pneumatic cylinder. The pneumatic system operates the cylinder. (refer to Econ quick-closing-valve control cabinet) The installation can be tailored to the user's needs, although the following rules must be taken into account; The control cabinet (pressure vessel and control panel) must be installed outside the engineroom. The pressure vessel must have sufficient capacity for closing all shut-off valves at least twice. The installation must be provided with a manually operated emergency pump. Drawing of cylinders
For hydraulic and pneumatic transmission
20080301
For mechanical transmission
Maritime products
CA-15-003
page 401
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ quick closing valves for mechanical, hydraulic or pneumatic transmission A reliable safety valve, providing for a remote shut-off from an accessible location. These valves comply with the requirements of the classification societies. They are mainly used on board ships and are suitable for fuel, oil etc.
Figure 100/247 en 100/248 with flanges DIN PN 10 are made of ductile cast iron. Material specification Component Body Bonnet Disc Seat Stem Gland packing (o-ring) Cylinder Spring Retainer block Handwheel
Material Ductile cast iron Ductile cast iron Stainless steel Stainless steel Stainless steel FPM (Viton) Brass Spring steel Brass Steel
DN 15 - 65 4 bar 150 C DN 80 - 200 2 bar 150 C Options Full steel construction Bronze body Stainless steel body, straight pattern only Open/Closed indication
Pressure rating: PN 10 DN 15-200 Pressure above the disc Actuators easy to exchange Type approval by classification societies
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ globe valves with bellow sealed bonnet for mechanical, hydraulic or pneumatic transmission. A reliable safety valve, providing for a remote shut-off from an accessible location. These valves comply with the requirements of the classification societies. They are mainly used on board of ships and are suitable for thermal oils. Material specification Component Body Bonnet and handwheel Disc, seat and stem Gland packing (o-ring) Cylinder Spring Retainer block
Material EN and/or (DIN) W.nr. Cast steel GP240GH + N (GS-C25N) 1.0619 + N Steel Stainless steel - (X15Cr13) 1.4024 FPM (Viton) Brass Spring steel Brass
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ impulse units for quick closing globe valves with hydraulic remote control. For hydraulic remote control, the Econ quick closing valve is equpped with a hydraulic cylinder which is activated by a special single piston impulse unit. How it works Operating principle: When the lever of the impulse unit is pulled downwards, the oil volume below the piston is pushed through the connecting tubing to the activating cylinder of the quick closing valve. The volume of oil displaced under pressure will move the cylinder's piston-rod, which will release the blocking and close the valve. (Refer to introduction to the section on hydraulic transmission) Material specification Component Body and cover Base plate Cylinder Piston Lever Cylinder bottom Seal ring Seal ring O-ring Filler / bleed cap Sight glass
Ordering information Ordering code Model 106 1-piece
420 275 225 IMPU
EN
-UNIT
SHUT
11
20080301
55 80
12.5
68 115
Maritime products
CA-15-007
page 405
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ impulse units for quick closing globe valves with hydraulic remote control. For hydraulic remote control, the Econ quick closing valve is provided with a hydraulic cylinder which is activated by a special double or triple piston impulse unit.
Operating principle: When the lever of the impulse unit is pulled downwards, the oil volume below the piston is displaced through the connecting tubing to the activating cylinder of the quick closing valve. The volume of oil displaced under pressure will move the cylinder's piston-rod, which will release the retaining block and close the valve. (Refer to introduction to the section on hydraulic transmission) Material specification Component Body Cover Base plate Cylinder Piston Lever Cylinder bottom Seal ring Seal ring O-ring Filler cap / de-aeration Sight glass Instruction plate
Material Cast iron Cast iron Cast iron Brass Stainless steel Cast iron Stainless steel NBR Steel NBR Brass PMMA (Perspex) Aluminium
Cast iron Double piston type Triple piston type Wall mounting Connection D" Top quality
Recommended oil types
BP HLP HM32 Chevron Mechanism LPS-32 Esso Nuto-H32 Mobil DTE 24 or DTE light Shell Tellus 32 Elf Hydrelf DS-32 Texaco Rando HD32 Ordering information Ordering code Model 107 2-piece 108 3-piece
145
420
20080301
300
Maritime products
130
180
Fig. 107
Fig. 108
CA-15-008
page 406
Valves and fittings for marine service, Quick closing
Globe valves and accessories Econ pneumatic control cabinet with 10 litre galvanised steel pressure vessel (max. 30 bar) with 4 or 6 connections. The Econosto pneumatic control cabinet is specifically designed for controlling our quick closing valves fig. 100/247 and 100/248. The maximum volume of air lines and cylinders is 40 dm3. Material specification Component Cabinet Pressure vessel Ball valve Pressure gauge Reducing valve Safety valve Safety valve Pressure switch 3/2-way valve Strainer
valve control cabinet Short delivery times Galvanised steel pressure vessel 30 bar 10 litre Safeguarded against low pressure Selection of multiple groups
Pressure and temperature range
Maximum pressure of vessel 30 bar Operating pressure 6 bar Special types Multiple group connections are possible Indicators (incl. lamp test) Dimensions 760
760
300
MAX. 8 bar TUBE 8 mm
MAX. 30 bar TUBE 12 mm
760 x 760 x 300 mm
Ordering information
20080301
Ordering code Model SOS Pneumatische bedieningskast 4-groups connection SOS Pneumatische bedieningskast 6-groups connection SOS Pneumatische bedieningskast Other
