Pad Eyes
Pad Eyes
Pad Eyes
REFERENCE DOCUMENTS
Page 37
LEGISLATION
1.
2.
3.
4.
5.
6.
7.
8.
9.
AS ISO-1000
AS 1138
AS 1171
13.
14.
15.
16.
17.
18.
19.
20.
AS 1163
AS 1353
AS 1380
AS 1418
AS 1438
AS 1504
AS/NZS 1554
AS 1650
21.
22.
23.
24.
25.
26.
27.
AS 1657
AS 1664
AS 1666
AS 2068
AS 2076
AS 2089
AS 2207
28.
AS/NZS 2312
29.
30.
31.
32.
33.
34.
35.
36.
37.
AS 2317
AS 2318
AS 2319
AS 2321
AS 2550(1982)
AS 2741
AS 2759
AS 3569
AS/NZS 3678
38.
39.
40.
41.
42.
43.
44.
AS/NZS 3679.1
AS/NZS 3679.2
AS 3775
AS 3776
AS 3777
AS 3990
AS 4048
45.
46.
47.
48.
AS 4100
AS 4142
AS 4497
AS B291
INTERNATIONAL STANDARDS
49.
API RP 2A
50.
51.
52.
53.
54.
55.
56.
API Spec 2c
API RP 2D
API Spec 9a
API RP 9B
AWS D1.1
BS 2573
BS 2903
57
DNV
58.
DNV
59.
60.
61.
DNV
DNV
EN 818-2
62.
63.
EN 818-4
EN 12079
64
65.
66.
IMO
Lloyds
PREN1677-1
67
PREN1677-4
Page 39
OTHER DOCUMENTS
68.
69.
70.
IICL
IICL
AMOG/ESSO
71.
72.
AMOG
AMSA
Note:
Page 40
APPENDIX B
DEFINITIONS
Page 41
Alter:
To change the design of, add to or take away from the equipment where the
change may affect health and safety, but does not include routine
maintenance, repairs or replacements.
AMSA:
Approved:
AS:
Australian Standard.
Asset Owner:
Certificate of
Conformity:
Centre of Gravity.
Competent
Person:
Container:
CSC
DAF:
Designated
Inspector/
Surveyor/
Verifying body:
DME:
Engineer:
Page 42
Engineered Lift:
Equipment
Container:
Gross Mass:
IMO:
Inshore Lift:
Inspection
body:
Inspector:
Lifted
Equipment:
Lifting Device:
Lifting
Equipment:
Lifting Gear:
An item of equipment for use with a Lifting Device for lifting people,
equipment or materials. The item is designed to be detachable from the
crane and includes both rigging and Lifted Equipment.
Lifting Points:
Lift Weight:
The total mass of the load including crane wire rope over head sheave,
hook, hook block, and all rigging.
Maintenance:
May:
MBL:
MGM
MO:
Marine Orders.
MODU:
MPI:
NATA:
NDT:
Net Weight:
New Container:
NTDME:
Offshore
Container:
Offshore Lift:
Onshore Lift:
Proof Load:
The test load required by the Code or Standard for the specific equipment.
Responsible
Person:
Rigging:
Safe Working
Load (SWL):
The maximum gross load which may be imposed for a specific use in order
to allow an adequate margin of safety. The SWL may equal but never
exceed the working load limit (WLL),
eg. In AS 1418 part 1 for Class 3 load applications, the SWL =
WLL, for Class 4 and 5 applications, the SWL = 0.8 WLL.
Safe working load of a crane is the maximum mass which is permitted to
be safely handled by the crane. Safe working load of a lifting attachment
is the maximum mass that is permitted to be safely handled by the lifting
attachment.
Shall:
Should:
Sling Angle:
The angle the leg of a sling makes with the horizontal. Typically within the
range of 60 to 90 degrees.
Statutory
Authority:
Tare Weight:
Testing:
Testing body:
Tugger Winch
Type Test
Certificate
Visual
Inspection:
WADME:
Winch
Page 45
APPENDIX C
Page 46
TABLE C1
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SINGLE-PART SINGLE LEG SLINGS WITH 1570 GRADE WIRE AND FIBRE-ROPE CORE
WITH FERRULE-SECURED EYES
2
Direct
Loaded
4
Choke Hitch
Round
Rectangular
Load
Load
8
9
Basket Hitch
Round Load
10
11
12
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
74.3
13
86.2
14
16
113
1
0.95
1
0.75
0.95
1
0.5
0.95
1
60
90
2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below
120
60
90
120
1
0.95
1
1
0.95
1
0.87
0.95
1
0.71
0.95
1
0.5
0.95
1
0.93
1.07
1.4
0.62
0.71
0.94
18
20
22
143
176
213
2.3
2.9
3.5
1.7
2.2
2.6
1.19
1.4
1.7
24
26
28
253
297
345
4.2
4.9
5.7
3.1
3.7
4.3
2.1
2.4
2.8
32
Note:
5.6
3.7
8.1
450
The Operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 47
TABLE C2
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1570 GRADE WIRE AND FIBRE-ROPE CORE WITH FERRULE-SECURED EYES
1
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
74.3
13
86.2
14
113
16
Direct Loaded
0 to 60
90
120
1.73
0.95
1
1.41
0.95
1
1
0.95
1
7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap
0 to 45
0 to 60
1.3
0.95
1
See Note Below
90 to 60
0.87
0.95
1
1.75
2.0
2.6
1.24
1.43
1.88
1.6
1.8
2.4
18
20
22
143
176
213
4.1
5.0
6.2
3.3
4.1
5.0
2.3
2.9
3.5
3.1
3.8
4.6
24
26
28
253
297
345
7.8
9.9
11.5
5.9
7.3
9.2
4.2
4.9
5.7
5.4
6.5
8.1
32
Note:
0 to 45
11.3
8.1
12.2
15.0
450
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 48
TABLE C3
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF SINGLE-PART SINGLE LEG SLINGS
WITH 1770 GRADE WIRE AND WIRE-ROPE CORE WITH FERRULE-SECURED EYES
1
2
Direct
Loaded
4
Choke Hitch
Round
Rectangular
Load
Load
8
9
Basket Hitch
Round Load
10
11
12
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
13
107
14
124
16
161
1
0.95
1
0.75
0.95
1
0.5
0.95
1
60
90
2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below
120
60
90
120
1
0.95
1
1
0.95
1
0.87
0.95
1
0.71
0.95
1
0.5
0.95
1
1.34
1.55
2.0
0.89
1.03
1.34
18
20
22
204
252
305
3.4
4.2
5.0
2.5
3.1
3.8
1.70
2.10
2.5
24
26
28
363
426
494
6.0
7.5
9.4
4.5
5.3
6.2
3.0
3.5
4.1
32
36
40
646
817
1010
12.5
15.8
19.5
9.1
11.8
14.6
5.3
7.1
9.7
44
48
52
1220
1450
1710
23.6
28.0
-
17.7
21.0
24.8
11.8
14.0
16.5
56
60
Note:
1980
28.7
19.1
2270
21.9
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 49
TABLE C4
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1770 GRADE WIRE AND WIRE-ROPE CORE WITH FERRULE-SECURED EYES
1
Direct Loaded
7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap
0 to 45
0 to 60
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
107
13
124
14
161
16
0 to 60
90
120
1.73
0.95
1
1.41
0.95
1
1
0.95
1
1.3
0.95
1
See Note Below
90 to 60
0.87
0.95
1
2.52
2.9
3.8
1.78
2.07
2.68
2.3
2.7
3.5
18
20
22
204
252
305
5.9
7.8
10.2
4.8
5.9
7.7
3.4
4.2
5.1
4.4
5.5
6.8
24
26
28
363
426
494
12.1
14.2
16.5
9.9
11.6
13.4
6.1
7.5
9.5
8.8
10.7
12.4
32
36
40
646
817
1010
21.6
27.4
-
17.6
22.3
27.6
12.5
15.8
19.5
16.2
20.5
25.4
44
Note:
0 to 45
1220
23.6
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 50
TABLE C5
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SINGLE-PART SINGLE LEG SLINGS WITH 1770 GRADE WIRE AND FIBRE-ROPE CORE
WITH FERRULE-SECURED EYES
1
2
Direct
Loaded
4
Choke Hitch
Round
Rectangular
Load
Load
8
9
Basket Hitch
Round Load
10
11
12
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
13
98.4
14
114
16
148
1
0.95
1
0.75
0.95
1
0.5
0.95
1
60
90
2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below
120
60
90
120
1
0.95
1
1
0.95
1
0.87
0.95
1
0.71
0.95
1
0.5
0.95
1
1.23
1.42
1.8
0.82
0.95
1.23
18
20
22
187
231
280
3.1
3.8
4.6
2.3
2.8
3.5
1.56
1.90
2.3
24
26
28
333
391
454
5.5
6.7
8.2
4.1
4.8
5.6
2.7
3.2
3.7
32
36
40
594
751
929
11.5
14.5
17.9
8.0
10.9
13.4
4.9
6.3
8.5
44
48
52
1122
1334
1573
21.7
25.8
-
16.2
19.3
22.8
10.8
12.9
15.2
56
60
Note:
1821
26.4
17.6
2088
20.2
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 51
TABLE C6
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1770 GRADE WIRE AND FIBRE-ROPE CORE WITH FERRULE-SECURED EYES
1
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
98.4
13
114
14
148
16
Direct Loaded
0 to 60
90
120
1.73
0.95
1
1.41
0.95
1
1
0.95
1
7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap
0 to 45
0 to 60
1.3
0.95
1
See Note Below
0 to 60
0.87
0.95
1
2.31
2.7
3.5
1.64
1.90
2.47
2.1
2.5
3.2
18
20
22
187
231
280
5.4
6.9
9.2
4.4
5.4
6.8
3.1
3.9
4.7
4.1
5.0
6.1
24
26
28
333
391
454
11.1
13.1
15.2
8.7
10.6
12.3
5.6
6.7
8.3
7.7
9.8
11.4
32
36
40
594
751
929
19.9
25.2
-
16.2
20.5
25.4
11.5
14.5
17.9
14.9
18.9
23.4
44
Note:
0 to 45
1122
21.7
28.3
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
Page 52
TABLE C7
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SLINGS WITH GRADE T CHAIN
1
6
7
Single Leg Slings
Straight
Sling
Adjustable
Sling
Reeved
Sling
60
1
1
1
0.75
1
1
0.75
1
1
1.73
1
1
9
10
11
12
Slings of 2, 3 or 4 legs
Straight Sling
13
Reeved Sling
14
15
16
17
Endless Slings
Basket/Reeved Sling
Method of Loading
Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Chain
Minimum
Size from
Breaking
AS2321
(Ref Note)
Force
kN
1
2
3
3.1
3.9
4.8
2.21
2.7
3.4
203
213
248
3.57
3.7
4.3
6.2
6.6
8.2
5.0
5.2
6.1
3.5
3.7
4.3
/8
317
322
408
5.5
5.6
7.6
11.4
11.6
15.2
8.7
8.9
12.0
5.5
5.6
7.6
457
503
621
9.0
10.4
13.1
17.3
19.4
27.3
13.7
15.2
19.5
9.0
10.4
13.1
631
724
786
13.3
15.6
17.2
19.9
23.6
28.2
13.3
15.6
17.2
811
917
986
17.8
20.7
22.6
17.8
20.7
22.6
13
14
16
18
20
7
/8
22
24
25
1
90
120
60
90
120
1.06
1
1
0.75
1
1
1.30
1
1
1.06
1
1
0.75
1
1
1.5
1
1
12
60
1.41
1
1.30
1
1
1
1
1
1
See Note Below
2.21
2.77
3.46
11
30
Note:
120
126
158
197
10
27
28
90
28.8
1131
28.8
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Refer Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
1. Preferred Chain Specification (mm),
2.
Non-Preferred Chain Specification (mm),
3. Temporary Specification (in).
Page 53
APPENDIX D
Page 54
FIGURE D.1
RECOMMENDED DYNAMIC AMPLIFICATION FACTOR (DAF)
(Hs=3.0 Metres Max.)
3.2
2.8
2.7
2.4
1.6
1.2
0.8
0.4
0
0
10
15
Page 55
20
25
APPENDIX E
Page 56
Sling size:
Referring to Table C4 in Appendix C of the APPEA Guidelines for Lifting Equipment,
1770 grade wire rope with a 36mm nominal diameter has a safe working load of 27.4
tonnes.
Shackle size:
Rc =
1.73
Rt =
Ro =
0.92
Factor of Safety =
SWL =
P=
4
Rm Rt Ro
5.43
P x Rc
FoS x 9.81
25.0 t
770.5 kN
Referring to AS2741-1992 Table 5, the grade S alloy dee shackle with a diameter of 38mm
has a min. destructive test force of 834 kN. This shackle has a WLL of 17 tonnes.
Padeye size
Referring to the Standard Drawing for Padeyes and Shackles (W2090-SKS01 Rev B), the
corresponding padeye to the shackle designed above is the padeye with a WLL of 17
tonnes.
Page 57
LB
3)
(D+
LD
C
B
ROOT GAP
45
45
W
CP
3.2
45
115
35
4.7
55
135
6.5
55
8.5
60
9.5
CHEEK PLATES
PIN HOLE WITHOUT
WITH
RADIUS D+3mm CHK.PLS. CHK.PLS. THICK. DIA. WELD
A
3)
(D+
G
IN
SL
AD
TYP
AD
CR
CR
AN
GL
WLL
(tonne)
NOM
SIZE
PIN DIA.
BOW
DEE
SHACKLE SHACKLE
LB
LD
22
20
12
50
3.2
16
19
27
70
60
20
40
25
25
16
60
4.7
19
22
32
83
71
24
150
45
28
32
20
70
6.5
22
25
37
96
83
27
160
50
32
25
80
8.5
25
29
43
109
95
30
65
185
55
35
25
90
9.5
29
32
46
124
106
34
12
70
200
60
38
25
10
100
12
32
35
52
136
117
38
13
75
220
65
41
25
10
110
13
35
38
57
152
132
42
17
85
230
70
44
32
10
120
17
38
41
60
166
145
46
25
105
280
85
54
40
12
150
25
44
51
73
203
171
55
35
120
295
105
60
50
10
170
35
51
57
83
225
199
64
45
130
340
115
66
50
16
190
45
57
63
95
253
212
72
55
150
360
130
73
50
20
220
10
55
63
70
105
302
238
76
Page 58
E
SL
IN
AN
GL
E
G
AN
GL
SL
TYP
IN
TYP
CP
ALTERNATIVE
PADEYE TYPE 'X'
ALTERNATIVE
PADEYE TYPE 'Y'
D+3mm
A
3.2
45
115
35
4.7
55
135
40
6.5
55
150
8.5
60
9.5
65
12
CHEEK PLATES
WITH
THICK.
DIA.
WELD
SWL
(tonne)
SIZE
PIN DIA
BOW
DEE
LB
LD
22
20
3.2
16
19
27
71
61
20
25
25
4.7
19
22
32
83
71
24
45
28
32
6.5
22
25
37
97
84
27
160
50
32
25
85
44
8.5
25
29
43
110
96
30
185
55
35
25
90
47
9.5
29
32
46
124
106
34
70
200
60
38
25
10
100
50
12
32
35
52
137
118
38
13
75
220
65
41
25
10
110
53
13
35
38
57
152
132
42
17
85
230
70
44
32
10
120
56
17
38
41
60
167
145
46
25
105
280
85
54
40
12
150
66
25
44
51
73
204
172
55
35
120
295
105
60
50
12
170
72
35
51
57
83
226
200
64
45
130
340
115
66
50
16
190
78
45
57
63
95
254
213
72
55
150
360
130
73
50
20
220
10
85
55
63
70
105
302
238
76
Page 59
APPENDIX F
Page 60
APPEA
TABLE F.1
INSPECTION AND TESTING REQUIREMENTS FOR LIFTING DEVICES
CERTIFIED
ITEM
REFERENCE
VISUAL
FREQUENCY
INSPECTION
Cranes
(The various types of cranes and
lifting appliances are listed in
AS 1418)
1 Year
Offshore:
API Spec 2C
BS 2573
Subject to:
Visual inspection
Failure Mode
Analysis
AS1418.1 & .2
Fork-lift tines
AS 2359
Mono rails
Note:
1 Year *
1 Year
1 Year *
Individual
Company Program
Subject to visual
inspection or maximum
of 3 years
Subject to visual
inspection
Initial NDT, then
subject to visual
inspection
Page 61
Visual inspection
NDT
LOAD
Varies from
SWL x 1.0 to
SWL x 2.2 depending
on type of Lifting
Device, as per
AS1418.
1.25 x SWL
Subject to individual
company program
1.25 x SWL
APPEA
TABLE F.2
INSPECTION AND TESTING REQUIREMENTS FOR LIFTED EQUIPMENT
Notes:
1. This table applies to Lifted Equipment up to 25* tonnes Gross Weight that has a Certificate of Conformity.
2. Lifted Equipment MAY be tested using their own dedicated rigging gear (lifting set). Caution should be exercised because proof testing a sling to more than 1.5 times its
SWL may permanently distort wire rope thimbles if standard shackles are used, especially on the two point lift test.
3. Lifted Equipment above 25 tonnes Maximum Gross Mass (MGM) may be proof load tested as specified by the design engineer.
PROOF LOAD TEST
CERTIFIED
ITEM
REFERENCE
NDT
VISUAL
FREQUENCY
INSPECTION
Lifted Equipment
Includes all types of offshore containers,
baskets, skids, skips, spreader beams,
spreader frames, workshops, lab
containers and workboxes.
APPEA
1 year
Following repairs to
structural members
Transportable buildings.
Includes; Offices, Laboratories etc. Not
intended to transport cargo
APPEA
Before lifting
unless inspected
within the last
year.
APPEA
Before lifting
unless inspected
within the last
year.
APPEA
1 year
Following repairs to
structural members
Subject to visual inspection
Following repairs to
structural members
Subject to Visual Inspection
Page 62
LOAD TEST
REQUIREMENTS
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
APPEA
AS1418.17
APPEA
1 year
1 year
Page 63
Yearly
APPEA
TABLE F.3
PERIODIC INSPECTION AND TESTING REQUIREMENTS FOR RIGGING
Notes:
1.
Offshore containers shall have specifically designed lifting sets, which shall not be removed from the container except for replacement of the lifting set or for examination
of the container.
2.
For Safety Factors for Rigging Equipment used in Offshore Lifting Operations refer to section 5.4.
3.
Minimum chain diameter to be 10mm. For containers with Maximum Gross Mass more than 3500kg, the minimum chain diameter must be 13mm.
4.
Min. Wire Rope diameter to be 13mm. For containers with Maximum Gross Mass more than 3500kg, the minimum wire rope diameter must be 19mm.
PROOF LOAD TEST
CERTIFIED
ITEM
REFERENCE
NDT
VISUAL
FREQUENCY
INSPECTION
Loose Rigging
(Includes all types wire and
synthetic ropes, chains, links,
shackles, swivels, rings, sockets,
hammerlocks, etc)
APPEA
Lifting Sling(s)
Single or multiple leg wire rope
and chain sets, complete with all
associated accessories)
APPEA
Crane Hooks
APPEA
Not Required
3 monthly visual
inspections
Not applicable
Refer to Manufacture
Subject to visual
inspection
Colour coding
Visual inspection
each time before use.
1 year
as part of the container
inspection.
1 year
TEST REQUIREMENTS
Every 2 years
APPEA
As specified above
Subject to Visual
Inspection
As specified above
Page 64
As specified above
APPEA
TABLE F4
TYPE & PRODUCTION TESTING OF NEW LIFTED EQUIPMENT
ITEM
Offshore Containers
REFERENCE
APPEA
TYPE TEST
PRODUCTION TESTING
Drop Test*
APPEA
Transportable buildings.
Includes; Offices, Laboratories
etc. Not intended to transport
cargo
APPEA
Specialised Items.
Includes: drilling guide bases,
conductor casing joints,
equipment modules etc
APPEA
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5
* - For very large containers a drop test may be undesirable, hence the drop test should be carried out at the discretion of the accrediting body
Page 65
APPEA
TABLE F5
Total number in series
Number to be tested
1-5
6-10
11-20
21-40
> 40
10%
Page 66
APPEA
APPENDIX G
Page 67
APPEA
Aust/NZ No
ANSI Standard
British Standard
DNV Std
ISO Std
BS 5555
BS 464
BS 3226
BS 6072
AS ISO-1000
AS 1138
AS 1171
AS 1353
AS 1380
AS 1418
AS 1438
BS 3481
BS 5053
BS 2052
BS 4921
BS 7648
BS 327
BS 357
BS 466
BS 1757
BS 2452
BS 2573
BS 2799
BS MA41
BS MA79
-
AS 1504
AWS D1.1
BS 4870
A1264.1
BS 4592
BS 5395
AWS D1.2
BS 8118
AS/NZS 1554
AS 1657
AS 1664
ASME B30
API RP2D
Spec 2C
Page 68
ISO 1000
-
APPEA
Aust/NZ No
ANSI Standard
British Standard
DNV Std
ISO Std
BS CP118
AS 1666
ASME B30.9
BS 1290
AS 2089
AWS C3.8
AS 2317
BS 4018
BS 4344
BS 4536
BS MA47
BS EN 1714
AS 2207
ASME B18.15
BS 4278
AS 2318
AS 2319
BS 4429
AS 2321
ASME B29
AS 2550 (1982)
ASME B30
BS 3113
BS 3458
BSEN 818-1
BS 6304
-
AS 2741
Shackles
AS 2759
AS 3569
AS/NZS 3678
AS/NZS 3679.1
AS/NZS 3679.2
BS 3551
BS 6994
BS 6210
BS 6570
BS 183
BS 302
BS 525
BS 7613
API RP9B
Spec 9A
SAE J763
SAE J1392
SAE J1442
-
Page 69
ISO 3578
BSEN 10210-2
APPEA
Aust/NZ No
AS 3775
AS 3776
AS 3777
AS 3990
AS 4048
ANSI Standard
British Standard
ASME B29
-
BS 2902
BS 6968
-
ASME B30.10
BS 2903
AISC
BS 5950
BS 7608
DDENV 1993
DDENV 1994
BS 3810
BS 6637
BS M69
BS 5950
BS 7608
DDENV 1993
DDENV 1994
BSEN 698
BSEN 701
BSEN 1251
BS 7648
ASME MH
AS 4100
AS 4142.1 - 1993
AS 4142.2 - 1993
ANSI MH
AS/NZS 3711.4
AS/NZS 3711.5
Thermal Containers
AS B291
AS/NZS 3711.1
AS/NZS 3711.2
AS/NZS 3711.3
DNV Std
ISO Std
ISO 445
BS 3951
ANSI MH
BS 3951
ANSI MH
BS 3951
ANSI MH
BS 3951
ANSI MH
BS 3951
ISO 1496.2
AISC
Page 70
APPEA
Aust/NZ No
ANSI Standard
British Standard
DNV Std
ISO Std
AS/NZS 3711.6
Tank Containers
ANSI MH
BS 3951
ISO 1496.3
AS/NZS 3711.7
ANSI MH
BS 3951
ISO 1496.4
AS/NZS 3711.8
Platform Containers
ANSI MH
BS 3951
AS/NZS 3711.9
ANSI MH
BS 3951
AS/NZS 3711.10
ANSI MH
BS 3951
Page 71
APPEA
APPENDIX H
Page 73
APPEA
SCOPE
IDENTIFICATION OF
ISO CONTAINERS
ISO containers are the containers originally built for international shipping and
fitted with ISO Corner fittings and lifted in container ports, from these fittings,
with a purpose built spreader frame and special Twist-locks. The containers
are designed and rated for use in still water ports and not for offshore use
where significant dynamic forces occur during lifting operations.
Most ISO containers are 20ft in length although 10, 30 & 40ft lengths are also
available.
Note: Purpose built offshore containers may also have ISO Corner fittings.
This is acceptable, provided that they are used only for securing during
transport and/or onshore/inshore lifting in accordance with onshore/inshore
container lifting guidelines as detailed in AS 3711.10:1993 Freight
Containers Handling and Securing.
CONTROLLED USE OF
ISO CONTAINERS
REFERENCES
Page 74
APPEA
ALLOWABLE ISO
CONTAINER STYLES
& LENGTHS
Closed roof, ISO containers up to 20 ft. in length are acceptable for offshore
transportation in accordance with these guidelines.
Open top style, ISO containers and any ISO container over 20 ft in length are
not acceptable for offshore transportation.
MODIFICATIONS TO
ISO CONTAINERS
Any ISO container that has been modified from the original CSC design must
have engineering calculations to support the continued integrity of the
container.
Unlike a purpose built offshore container, which is designed to carry full load
on primary structure members, ISO containers rely on the integrity of wall
panels for primary strength.
Such modifications may include:
Addition of extra doorway
Alteration to length
Addition of Pad eyes
COMMENTARY ON
LIFTING POINTS
ISO containers used in the offshore industry should have pad eyes that are
purpose built. Refer to Pad eyes below.
Page 75
APPEA
PAD EYE
REQUIREMENTS
ALLOWABLE MGM
(Maximum Gross Mass)
ISO Containers used in the offshore industry where significant dynamic forces
occur during lifting from supply vessels must be significantly de-rated.
Subject to inspections in accordance with these guidelines, ISO container use
up to the phase out date will be allowed provided that the following is applied:
MARKING
REQUIREMENTS
Page 76
APPEA
FORKLIFT POCKETS
ISO Containers often have more than 1 set of fork-lift pockets. Extreme
caution should be used when lifting a laden ISO container from the fork-lift
pockets.
If there are two sets of fork-lift pockets, with one set being close to the centre
of the container, the inner set are designed for Empty lifting only. These
words must be stencilled on the base frame adjacent to fork-lift pockets when
such fork-lift pockets are installed. Stencilling should be 75mm in height.
There are instances where ISO containers have been modified and appear to
have useable fork-lift pockets on more than two sides, this can be a dangerous
situation as fork-lift pockets have been found that have the fork tines bearing
on a plywood floor. Check before using and at scheduled inspection.
SLINGS
SHACKLES
CONTAINER
INSPECTIONS
ISO containers must receive a thorough visual inspection both annually and
prior to any load testing.
NDT Inspection of pad eyes and floor support structure is to be carried out
annually and prior to load testing.
All thorough visual inspections and NDT must be recorded in a lifting
equipment database.
THOROUGH VISUAL
& NDT INSPECTIONS
(ANNUAL
REQUIREMENT)
Page 77
APPEA
VISUAL INSPECTORS
KNOWLEDGE
REQUIREMENTS
TESTING AN ISO
CONTAINER
The target date for the phase out of ISO containers for use in the offshore oil
and gas exploration and production industry is 31 December 2000. Hence it is
recommended that any containers currently in use undergo the following load
test (subject to satisfying inspection requirements) which would see them
through to phase out date.
Testing of container as per Testing Requirements as detailed in IMO
613 & MSC 860. (Drop test will not be required)
TESTING
PROCEDURES
Prior to load testing carry out thorough visual inspection as detailed within this
document as there is no value in testing a container that has defects.
4 Point Lifting Test:
Internal Load (not to be hung under container): a uniformly distributed load,
such that the combined tare of the container and test load is equal to 2.5 times
the de-rated MGM. The container should be lifted with its lifting set attached
to all four pad eyes.
2 Point Lifting Test:
Internal load (not to be hung under container): a uniformly distributed load
such that the combined tare of the container and test load is equal to 1.5 times
the de-rated MGM. It may be necessary to secure the weights to prevent
slippage during testing. The container should be lifted with slings attached to
two diagonally opposite pad eyes during the test.
Drop Test:
Drop testing of ISO containers is not recommended. Drop testing is required
when type testing future new container designs.
Page 78
APPEA
ALLOWABLE
DEFLECTION
DURING &
SUBSEQUENT TO
LOAD TESTING
COMMENTS ON
DEFLECTION
LIMITS
Allowable deflection limits are detailed within DNV 2.7-1 Certification notes
Offshore Containers.
Refer to sections 3.7.1.2 & 3.7.1.3 of referenced DNV document.
Where deflection exceeds the maximum allowable limit, the container should
be scrapped.
OFFSHORE CONTAINER
Name of Manufacturer (if known)
Month/year of Manufacture (if known)
Manufacturers Serial No. (if known)
Maximum Gross Weight
kg at
Tare Weight
kg
Payload Container
kg
IDENTIFICATION
PLATE MATERIAL &
SIZE
REQUIREMENTS
Page 79
APPEA
Test
Proof Load
NDT
Visual Inspection
INTERVAL
DATE &
TESTED BY
ONCE ONLY
1 YEAR
1 YEAR
Note: The inspection frequencies shown above only apply to ISO containers
INSPECTION DATA
PLATE MATERIAL &
SIZE
REQUIREMENTS
Page 80
APPEA
OK
CHECK LIST
REVIEW PRIOR TO
ISSUING A TEST
CERTIFICATE
Page 81
NO
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
APPENDIX I
Page 82
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
PREAMBLE
The purpose of these guidelines is to address integrity requirements for existing offshore containers. They do
not address the requirements for new container fabrication or the concerns with ISO containers.
These guidelines provide lifting equipment testing facilities guidance on consistent minimum quality
requirements for testing offshore containers.
APPEA encourages all offshore container owners and their agents to utilise inspection services that have been
accredited by NATA (or equivalent overseas organisations) to carry out inspections and/or tests in accordance
with this guideline.
If the required documentation needed to obtain a Certificate of Conformity as detailed within this guideline is
not available to support the integrity of the container to be inspected and/or tested, the container should not be
approved for offshore use. This may require that engineering drawings be developed and calculations carried
out to verify the design of the container as being fit for intended service. Without all required information, a
Certificate of Conformity should not be given for the container.
Page 83
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
DOCUMENT SCOPE
Provide guidelines for the inspection, testing and marking of a wide range of
containers, baskets, skips etc. used in the offshore oil & gas exploration and
production industry.
INTRODUCTION
The range of shapes, sizes and capacity of containers used in the offshore
industry makes it difficult to specify all requirements that need to be met for
each individual design. This document provides specifics on some matters
affecting safety of containers whilst other areas may offer guidance only.
It is the joint responsibility of both the equipment owner and the inspection
and/or testing facility to ensure that all containers used within the offshore
industry are fit for the intended service.
REFERENCES
COMMENTS ON
DESIGN OF
OFFSHORE
CONTAINERS
It is recognised that there are many containers in use within the Australian
offshore oil & gas industry that may not be correctly engineered for the
service. The guidelines and procedures provided in this document will assist
in ensuring that every container used within the oil and gas exploration and
production industry has engineering drawings and design calculations to
support the Maximum Gross Weight indicated on the container.
Without the required documentation the testing facility will have no ready
method of determining if the Maximum Gross Weight (MGM) nominated by
the owner, is in fact a safe working load to be applied.
New containers will be fabricated to stringent guidelines and will be built to
recognised standards such as DNV 2.7-1. This will automatically provide the
quality that this document seeks to introduce to existing containers.
JUSTIFICATION OF
ALLOWABLE MGM
(Maximum Gross Mass)
OF EXISTING
CONTAINERS
Page 84
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
PAD EYE
REQUIREMENTS
One of the most critical areas in the fabrication of an offshore container is the
pad eyes and their attachment to the container. For this reason the following
are recommended for offshore containers.
the installation of pad eyes must be carried out in accordance with good
engineering practices;
no bolted on pad eyes are permitted;
pad eyes must be welded to the primary structure of the container;
Note: For existing containers of monocoque construction, a detailed
engineering assessment of the pad eye connection is required;
design carried out by a qualified structural engineer and checked by an
independent engineer;
for design purposes, the design load is to be carried on two diagonally
opposite pad eyes;
align to centre of gravity of the loaded container;
shackle pin hole to be +3mm or, not greater than 4% more than the
shackle pin diameter;
width of pad eye to be equal to 75% of the opening of shackle to be fitted.
This may be accomplished by fitting bosses (cheek plates) to pad eye;
material traceability where appropriate material with through thickness
properties is to be specified. (Lamellar Defects);
documented welding procedures (To AS1554, AWSD1.1 etc.);
welder qualification trace-ability; and
NDT inspection of welding by MPI for all fillet welds & a combination of
Ultra Sonic and MPI for full penetration welds.
Notes:
1. The installation of pad eyes must have engineering trace-ability.
2. DNV 2.7-1 provides full details of container design and material
requirements and designers are encouraged to use the DNV document as a
guide.
GENERAL DESIGN
REQUIREMENTS
.
MARKING
REQUIREMENTS
Page 85
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
COMMENTS ON
LOAD TESTING OF
OFFSHORE
CONTAINERS
The load test requirements for offshore containers used in Australian waters
have traditionally been taken from Marine Orders Part 32 as published by the
Australian Maritime Safety Authority. However, it is recognised that the table
published in Marine Orders Part 32 is not suited to offshore containers and
these guidelines recommend that the requirements of the International
Maritime Organisation (IMO) be applied.
IMO have issued a circular (613) that details testing requirements for offshore
containers. This circular, referenced in Marine Orders part 44, paragraph 11 is
to be replaced by circular MSC 860.
LOAD TESTING
Prior to load testing, carry out thorough visual inspection as detailed within
this document. There is no value in testing a container that has defects.
NDT
Carry out NDT inspection on pad eye welds prior to and following load
testing. There will be no point load testing if pad eye welds have existing
faults.
4 Point Lifting Test:
Internal Load (not to be hung under container): a uniformly distributed load,
such that the combined tare of the container and test load is equal to 2.5 times
the rated MGM. The container should be lifted with its lifting set attached to
all four pad eyes.
2 Point Lifting Test:
Internal load (not to be hung under container): a uniformly distributed load
such that the combined tare of the container and test load is equal to 1.5 times
the rated MGM. The container should be lifted with slings attached to two
diagonally opposite pad eyes during the test.
DOCUMENTATION
REQUIREMENTS
PRIOR TO
LOAD-TESTING
COMMENTARY ON
CLASSIFICATION
SOCIETY APPROVED
OFFSHORE
CONTAINERS
NATA ACCREDITED
Page 86
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
FACILITY
RESPONSIBILITIES
ALLOWABLE
DEFLECTION
DURING &
SUBSEQUENT TO
LOAD TESTING
Allowable deflection limits are detailed within DNV 2.7-1 Certification notes
Offshore Containers.
Refer to sections 3.7.1.2 & 3.7.1.3 of referenced DNV document.
COMMENTS ON
DEFLECTION
LIMITS
Where deflection exceeds the maximum allowable limit, the container should
be either, de-rated, strengthened, or scrapped.
SLINGS
Material for chain used in 5th leg of a 5 leg assembly must comply with
ISO 3076.
SHACKLES
CERTIFIED VISUAL
INSPECTION
REQUIREMENTS
Page 87
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
TESTING OF
WORKSHOP
CONTAINERS,
LOGGING UNITS
ETC.
6 YEARLY
INSPECTION OF
WORKSHOP
CONTAINERS,
LOGGING UNITS
ETC. THAT CANNOT
BE LOAD TESTED
Where test weights cannot be evenly distributed across the floor area of any
container, logging unit etc. the following inspection methods shall be used to
ensure the on-going integrity of the equipment. These requirements shall be
additional to the annual, thorough visual and NDT inspection requirements
previously outlined.
Note: This method of integrity assurance will be in lieu of load testing and will
only be carried out by facilities accredited with NATA for visual or NDT
inspection or Classification Societies (e.g. DNV, Lloyds etc.)
Note: Whilst the abrasive blast requirements may, at first seem to be quite
extensive, it will, in most cases be advantageous as many containers will
require re-application of coatings (particularly underneath) at the end of 6
years and this work will fit well with that requirement.
Page 88
APPEA
VISUAL INSPECTOR
KNOWLEDGE
REQUIREMENTS
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
Page 89
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
REQUIREMENTS TO
BE MET PRIOR TO
ISSUING A
CERTIFICATE of
CONFORMITY
OK
NO
kg at
kg
kg
Degrees C
IDENTIFICATION
PLATE MATERIAL &
SIZE
REQUIREMENTS
Page 90
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
35
180 (6 x 30)
10 mm LETTERING
Container No.
Maximum Gross Mass
Tare Mass
Payload
Container
Intermediate deck
kg @
kg
kg
kg
Owner:
Tel. No. +
+
+
250 mm
70 mm
TEST
PROOF LOAD
NDT
INTERVAL
AT
MANUFACTURE
6 YEAR TEST
DATE CERT NO
3 YEAR TEST
DATE CERT NO
VISUAL
INSPECTION
1 YEAR TEST
DATE CERT NO
AT
SITE
5 mm LETTERING
Page 91
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
215 mm
5 mm LETTERING
10 mm LETTERING
OFFSHORE CONTAINER
150 mm
Name of Manufacturer
Month/year of Manufacture
Manufacturers serial No.
Maximum Gross Mass
Tare Mass
Payload
Container
Intermediate deck
Certificate of Conformity No.
Design Temperature
kg @
kg
kg
kg
o
Page 92
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
FIGURE I.4
200
3.2
90
ID No
TW-SS01
OWNER
WOODSIDE
MANUFACTURER
DISON
DATE OF
MANUFACTURE
TYPE
12/96
OFFSHORE EQUIPMENT CONTAINER
Page 93
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
VARIES
PW - SS01
Page 94
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
kg at
deg, Apex sling angle
kg
kg
kg (Where Applicable)
Owner:
Tel. No. +
DATE:
DATE:
DATE:
TEST TYPE:
TEST TYPE:
TEST TYPE:
TESTED BY:
TESTED BY:
TESTED BY:
DATE:
DATE:
DATE:
TEST TYPE:
TEST TYPE:
TEST TYPE:
TESTED BY:
TESTED BY:
TESTED BY:
DATE:
DATE:
DATE:
TEST TYPE:
TEST TYPE:
TEST TYPE:
TESTED BY:
TESTED BY:
TESTED BY:
DATE:
DATE:
DATE:
TEST TYPE:
TEST TYPE:
TEST TYPE:
TESTED BY:
TESTED BY:
TESTED BY:
DATE:
DATE:
DATE:
TEST TYPE:
TEST TYPE:
TEST TYPE:
TESTED BY:
TESTED BY:
TESTED BY:
INSPECTION DATA
PLATE MATERIAL &
SIZE
REQUIREMENTS
Page 95
APPEA
Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers
ONGOING
INSPECTION & TEST
REPORTS
Page 96