VOLVO
960 2.4i 24V
1995 to 1997
Engine &
Cooling
Fuel
Ignition
Electrical
Running
gear
Torque
settings
Notes &
Illustrations
Capacities
VOVP5202400
Automotive
Technical
DATA
BOOK
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Engine and cooling system
960 2.4i 24V
Type
Capacity (cm3) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance - exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure
bar
bar
C
mm
mm
C
bar
960 2.4i 24V
rpm
rpm
%
ppm
%
%
bar
bar
RON
Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static
V = Vacuum NV = No Vacuum
Total ignition advance
Centrifugal check.
Vacuum range check
Maximum vacuum advance
Spark plugs
Type
Electrode gap
ohms
ohms
V
mm
(%)
F
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
Crankshaft
mm
960 2.4i 24V
Distributorless
1 coil per plug
0.5
_
_
_
_
Electronic control
_
_
5 BTDC @ 750
_
Computer control
_
_
Computer control
_
_
Computer control
_
Bosch/Champion
FR6DC / RC7YCC
0.70 to 0.80
1995 to 1997
960 2.4i 24V
1995 to 1997
Various
13.5 to 14.5 / 120 / _
_
_
Running gear
960 2.4i 24V
Brakes Front (min. friction material thickness)
Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear - Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber
mm
mm
3.0
2.0
Size
Size
bar
bar
195/65x15
195/65x15
2.0 / 1.9
1.9 / 2.1
mm []
[+188]
WSM
+630
_
mm []
[+68]
WSM
Torque wrench settings
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs
1
2
3
4
960 2.4i 24V
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank
Notes and Illustrations
2381 cm3, 24V
1995 to 1997
1995 to 1997
20
60
+ 130
_
20 + 90
110
_
45 + 65 [45 + 50]
100 + 45
140 + 60
85
25
960 2.4i 24V
litres
litres
litres
litres
litres
litres
1995 to 1997
75020 N/A
_
N/A
200
_
_
Bosch
M1.8-Motronic
_
_
3.0
95[U]
Electrical system
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage - locked
A/V
1995 to 1997
B6244F DOHC 24V. 120kW
2381 / 6
10.3 / 13.0 to 15.0
1.0 [3.0]
80
0: Hyd.
0: Hyd.
1-5-3-6-2-4
TBE
87 to 102
1.5
Fuel system
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating
HELP
5.75
3.0
_
1055: 1.5. 1065: 1.35
10.7
80
1995 to 1997