eGrout MC50
constructive solutions
Non shrink electrochemical grout
Uses
Instructions for use
eGrout MC50 is used to grout the annular space in
Galvashield LJ jackets providing a concrete repair and
electrochemical function simultaneously.
Preparation
Advantages
The substrate must be free from oil grease or any loosely
adhering material. If concrete surfaces are defective or
have laintance, they must be cut back to a sound base.
Non shrink and non metallic.
Pre-soaking
High compressive strength.
Can be pumped or poured.
Generally the repair will be soaked as a result of tidal
actin, if not, soak concrete substrates for a minimum of
two hours continuously prior to placing the grout.
Immediately before placement all free water should be
removed.
Chloride free.
Mixing and placing
Electrochemically compatible with Galvashield LJ
system.
For best results a mechanically powered grout mixer
should be used. When quantities up to 60 kg are used, a
slow speed drill fitted with a high shear mixer is suitable.
Larger quantities will require a high shear vane mixer. Do
not use a colloidal impeller mixer.
Fluid.
Description
eGrout MC50 is supplied as a ready to use dry powder.
The addition of a controlled amount of clean water will
produce a fluid grout for pouring or pumping into voids.
To enable the grouting operation to be carried out
continuously, it is essential that sufficient mixing capacity
and labour are available. The use of a grout holding tank
with provision to gently agitate the grout may be required.
eGrout MC50 is a blend of Portland cements, graded
aggregates and additives. The low water requirement
produces a fluid grout of high strength with good
workability.
Consistency of grout mix
The quantity of clean water required to be added to a 20
kg bag to achieve the desired consistency is given below:
Specification
Flowable:
All repair grouting within the confines of the Galvashield
LJ jacket must be carried out with a pre-bagged, non
shrink, electrochemically compatible cementitious grout
supplied by a registered firm under the ISO 9002 Quality
Assurance Scheme. The compressive strength of the
grout shall be at least 60 N/mm2 at 28 days.
The water should be accurately measured into the mixer.
The total contents of eGrout MC50 bag should be slowly
added and continuous mixing should take place for 5
minutes. This will ensure that the grout has a smooth
even consistency.
The grout must be stored, handled and placed in strict
accordance with the manufacturers instructions. No site
batched additions to the pre-bagged grout shall be
allowed.
Placing
o
At 35 C place the grout within 10 minutes of mixing to gain
the full benefit of the expansion process.
Properties
EGrout MC50 can be placed in single pour.
o
At a water powder ratio of 0.15 at 20 C:
Test methods
Compressive strength:
(BS1881 Part 116)
Expansion characteristics:
(ASTM C827-87)
Electrical resistivity
at 28 days:
3.0 litres
Pour or pump eGrout MC50 from one point only to
eliminate the entrapment of air. For pumping advice
please contact Fosroc.
Typical result
12 N/mm2 at 1 day
45 N/mm2 at 7 days
2
55 N/mm at 28 days
Curing
After grouting all exposed areas should be cured by
covering with polythene sheet securely taped down at all
edges.
Up to 2% at 24 hours
9,800 11,100 Ohm-cm
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eGrout MC50
Cleaning
Storage
eGrout MC50 should be removed from all tools and
equipment with clean water immediately after use.
Shelf life
eGrout MC50 has a shelf life of 12 months if kept in a dry
store in sealed bags.
Cured product can be removed mechanically or with Fosroc
Acid Etch.
Storage conditions
Sampling procedure
Store in a cool place and out of direct sunlight. Storage at
high temperature any reduce shelf life.
Cementitious grouts cannot be tested as concrete. Special
sampling procedures are required, refer to your local Fosroc
office for further details.
Precautions
Technical support
Health and safety
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
on-site technical assistance, an AutoCAD facility and
dedicated specification assistance in locations all over the
world.
eGrout MC50 contains cement powders that when
mixed or become damp, release alkalis that can be
harmful to the skin. During use, avoid inhalation of dust
and contact with skin and eyes.
Wear suitable
protective clothing, gloves, eye protection and a dust
mask. The use of a barrier cream provides additional
skin protection. In case of contact with eyes, rinse
immediately with plenty of clean water and seek medical
advice. In case of contact with skin, rinse with plenty of
clean water, then cleanse with soap and water. If
swallowed, seek medical attention immediately do not
induce vomiting.
Limitations
At ambient temperatures above 35oC, the mixed grout
should be placed immediately after mixing. Water with a
temperature less than 20oC should be used for mixing.
Estimating
Supply
eGrout MC50:
20 kg bags
Yield
Flowable:
10 litres per 20 kg bag
Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.
Fosam Company Limited
Head Office
Post Box 11081
Jeddah 21453
Saudi Arabia
www.fosroc.com
Telephone: +966 2 637 5345
Fax: +966 2 637 5891
email: fosam@fosroc.com
Regional Offices
Jeddah Sales Office
Jeddah Showroom
Riyadh
Dammam
Khamis Mushayt
Tel: (02) 6080999
Tel: (02) 665 0787
Tel: (01) 482 9303
Tel: (03) 814 1282
Tel: (07) 250 0469
Fax: (02) 635 3330
Fax: (02) 667 4884
Fax: (01) 482 7562
Fax: (03) 814 1581
Fax: (07) 250 0469
Yanbu Tel: (04) 322 4280
Makkah Tel: (02) 542 0869
Medinah Tel: (04) 845 1767
Jubail Tel: (03) 362 3904
Fax: (04) 391 2980
Fax: (02) 542 0869
Fax: (04) 846 3195
Fax: (03) 362 3875
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
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FO SA/eGrout MC50/05/A
