Pascal
die casting machine system
C-plate mag clamp
die clamping system
pascal pump
hydraulic control unit
auto coupling system
mag clamp for press machine
quick die change system
link clamp & swing clamp
expansion clamp
Pal-fix
pallet clamp
robot tool changer
die handling system
www.pascaleng.co.jp
c-plate mag clamp
Installation on 2500 tonf die-casting machine
Installation on 4000 tonf die-casting machine
480
Magnet core
32x100
Max. clamping force55 kN
350
400
Magnet core
70
Max. clamping force117.6 kN (58.8 kNx2)
Magnetic clamp for die casting machine
When the ejector plate draws back and ejector pin is fixed, a large load might cause
damage to the die. However, the C-plate mag clamp can prevent the die from such
damage by detaching from the plate if force exceeding clamp force is exerthed while the
plate is drawing back.
When ejector plate refracts backSeparation from ejector plate (A, B-plate)
C-plate mag clamp
model MGE
Ejector plate (A, B-plate)
Ejector plate
(machine side)
Tilt by uneven load
Debris pile up
Bent
Pin seizes
Ejector rod
No need for spare.
Mag clamp protects it
from damage.
Movable
platen
Ejector pin
Die
When castings are ejected
C-plate mag clamp
model MGE
Clamp
Ejector plate (A, B-plate)
Simple structure for connection
Ejector plate
(machine side)
Die cast part
Ejector rod
Movable
platen
Die
Ejector pin
magnetic ux lines
Clamp ejector plate instantly with super strong permanent magnet.
No electricity consumed during clamped condition. CleanEcology
die-clamping system
Installation on 2250 tonf die-casting machine
Installation on 350 tonf die-casting machine
Pascal clamp
model TYB16
Pascal clamp
Auto-slide type
Die
Die
Pascal clamp model TYB16
Pascal clamp (Auto-slide type)
Clamping force156 kN 8 = 1248 kN
Clamping force61.7 kN 4 = 246.8 kN
for Die casting machine
Assures high durability and reliability even under severe operating condition
( Heat, vapor, splash of release agent, etc. ) .
Perfect protection against dust or
die release agents
Best solution for heat and corrosion
Clamp force 4, 6, 10, 16 tonf
25 tonf type now developing
Pascal clamp
Grease Nipple
model TYB
Dust cover
For lubrication for clamp
lever and shaft (Option)
Protect from vapor, release
agent s splash and foreign
materials.
Dust seal
Fluorocarbon (VITON)
Dust seal
Long stroke
Can accommodate big tolerance of clamping height
Stroke
Fluorocarbon (VITON)
Ram-cylinder
Mold
Ion-Nitriding
Non-breathing ram cylinder
is adopted. It can protect
the intrusion of dusts or
and T-slot dimensions
Stroke 1012 mm
release agents.
Lever shaft
Section A - A
Piston
Hard-Chromed
Ion-Nitriding
pascal pump
Compact, high performance air-driven hydraulic pump
model
HPX
hydraulic control unit
High performance hydraulic control unit with digital pressure gauge.
model
HCL
auto coupling system
Installation on 2500 tonf Injection molding machine
Pascal clamp model TKB40
Stationary platen side
Movable platen side
hydraulic / water / air / electric connector
For automatic coupling. Connection and disconnection of plural piping and tube
Coupler (die side)
Auto coupling system (die side)
IN OUT
Coupler
Auto coupling system (machine side)
Coupler (machine side)
Guide pin
Coupler 1/2
Air cylinder
Connection port size
1/4
2
Platen
Cooling water piping
Die
Auto coupling system
(die side)
Auto coupling system
IN
OUT
(machine side)
mag clamp
Magnetic die clamp
For Die clamp of Trimming press
magnet
Clamp dies instantrly with super strong permanent magnet ( Neodymium
).
Alnico magnet
quick die-change system
For Die-change of Trimming press
Pascal clamp TXA
Pascal clamp T YA
Die roller
Die-lifter
Pre-roller
Pascal clamp model TXA
Clamping force 9.8
Pascal clamp model TYA
245 kN
Clamping force 9.8
Oil
pressure
Die
Die
10
780 kN
air operated
link clamp
For Work-clamping on deburring process
Clamp armOption
Air
pressure
new
new
Interference with tool
because of clamp arm inclination.
New model
CLX
Horizontal force
(work oset)
Vertical clamping
Work
piece
Work
piece
Consistent
clamping height
The cylinder body has been downsized in height by 2631 in
comparison to our previous model
while remaining interchangeable in
mounting. Your existing clamp
arms can also be used.
Direct-mount speed controller
Previous
model
Improved link support structure
Standard height
Compact body
new
Inconsistent
clamping height
Enhanced link support structure
improves accuracy of the height
between mounting surface of ange
and link pin to minimize uctuation
of clamp height. This eliminates
oset of work-piece by slant clamping and tool interference caused by
unleveled clamp arm.
model
CLX
air 1MPa
11
Speed controller
option
model VCL-O
For manifold-mounting, a speed
controlleroptioncan be mounted
directly. You can adjust each clamp
individually for easy control of
sequence/synchronized actions.
air operated
swing clamp
For Work-clamping on deburring process
Clamp armOption
Air
pressure
new
new
Compact body
Previous
model
New model
new
Smooth swing action with durability
Piston rod
Direct-mount speed controller
Steel ball
CTX
Speed controller
option
Radial arch
cam groove
model VCL-O
Section : cam part
The cylinder body has been downsized in height by 3235 in
comparison to our previous model
while remaining interchangeable in
mounting. Your existing clamp
arms can also be used.
Three-ball support mechanism with
radial arch cam grooves lowers
contact surface pressure and
ensures smooth and stable
high-speed swing action with
durability.
model
CTX
air 1MPa
12
For manifold-mounting, a speed
controlleroptioncan be mounted
directly. You can adjust each clamp
individually for easy control of
sequence/synchronized actions.
hydraulic
expansion clamp
For deburring process, clamp at the bottom of workpiece
PATENT
The expansion S clamp holds rmly
the clamping hole at the bottom of
workpiece and clamps it rmly down
to the seating surface by utilizing
taper rod and tapered surface of
gripper. Clamp force is transmitted
directly to seating surface and holds
workpiece in place rmly without any
model
distortion or deection, making high
CGS
grade and stable machining possible.
Taper rod
Tapered surface
gripper
Workpiece
Seating surface
Superior tool accessibility
Dramatically improved flatness & roughness
Short tool
Non-distorted clamping at bottom of workpiece
Area forced by clamping
Bore depth
20 mm(CGS-22)
Expansion S clamp
Short loading stroke
Compact & simple jig structure
13
Thinner plate xture
air operated
expansion clamp
Ideal for workpiece transfer, cleaning with robot
Transfer
Catch and clamp the
holes on workpiece
Compact transfer unit
Downsizing transfer unit
Screw hole
Workpiece hole
Expansion clamp
model CGX
Manufacturer of
cleaning with robot
OGA Co.,Ltd.
14
Cleaning machine
Pal-fix
Positioning & clamping of workholding fixture for deburring
Pal-fix
Locate ring
Locate base
32
Actual size
Reasonable price, High-accuracy, High-rigidity and Easy positioning
Taper cone with dual surface contact
Repeatability : m
XY Axes positioning
Locate ring
Tapered surface
model CPR-N
It is possible to position
accurately due to the taper
portion deformated elastically.
Z Axis positioning
Locate base
model CPR-A
Seating surface
15
pallet clamp
Highly rigid pallet clamp and repeated positioning accuracy of 3m with dual surface contact
Dual surface contact on tapered surface and seating surface ensures solid and stable clamping against loads
from high rpm or heavy-duty cutting. Solution for high machining accuracy along with maximum productivity.
Pallet clamp
Tapered surface
Seating surface
Locate ring
Implementation of Pal system makes it possible to perform setting of workpiece on xtures of machine
table accurately and signicantly reduces setup time that was previously necessary for alignment.
Pallet
Locate ring
Pallet clamp
Base plate
Oine setup promoted
16
robot tool changer
PASCAL auto tool changer enhances the multi-functions of robot, shortens
the set-up time and supports the high-mix low-volume production.
Changing of deburring tool
Taking out parts out of die-casting machine
Loading and unloading workpieces
to machine tools
Portable weight20, 40, 60, 100, 150, 200 kg
17
die-handling system
Rotation of dies and casting parts weighing 1 - 50 tons
Rolling type
Flat type
model
model
SMR
SMF
18
Itami, Hyogo, Japan 664-8502
TEL.(072)777-3333 FAX.(072)777-3520
Specications are subject to change without prior notice.
CERTIFICATE OF APPROVAL ISO9001
PA-341E REV.1 2011.11
