665
National Board Number:
Mfr. Representative:
Date:
Authorized Inspector:
Date:
FORM U-2 MANUFACTURERS PARTIAL DATA REPORT
A Part of a Pressure Vessel Fabricated by One Manufacturer for Another Manufacturer
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1
DESCON ENGINEERING LIMITED LAHORE MANUFACTURING WORKS 2KM. DEFENCE ROAD OFF 24TH KM.
1. Manufactured and certified by
MULTAN ROAD CHUNG LAHORE 54500 PAKISTAN
(Name and address of Manufacturer)
FAUJI FERTILIZER BIN QASIM LIMITED 73- HARLEY STREET, RAWALPINDI
2. Manufactured for
(Name and address of Purchaser)
FAUJI FERTILIZER BIN QASIM LIMITED EZ/I/P-1, EASTERN INDUSTRIAL ZONE BIN QASIM KARACHI 75020 PAKISTAN
3. Location of installation
4. Type
(Name and address)
See Remark 7
688
[Description of vessel part (shell, two-piece head, tube bundle)]
665
(Manufacturers serial number)
(CRN)
DM.15017-P14-00100-5
(National Board number)
(Drawing number)
5. ASME Code, Section VIII, Div. 1
ED. 2013
[Edition and Addenda, if applicable (date)]
(Code Case number)
2015
(Drawing prepared by)
(Year built)
[Special service per UG-120(d)]
Items 611 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell:
02
(a) Number of course(s)
Course(s)
4384 mm
(b) Overall length
Material
Thickness
Long. Joint (Cat. A)
Circum. Joint (Cat. A, B & C)
Heat Treatment
No.
Diameter
Length
Spec./Grade or Type
Nom.
Corr.
Type
Full, Spot,
None
Eff.
Type
Full, Spot,
None
Eff.
Temp.
Time
ID 1550 mm
2184 mm
SA 387 GR.12 CL.2
20 mm
1 mm
Full
100%
Full
100%
670 C
1 Hour
ID 1550 mm
2200 mm
SA 387 GR.12 CL.2
20 mm
1 mm
Full
100%
Full
100%
670 C
1 Hour
Body Flanges on Shells
Bolting
No.
Type
1587mm 1800mm
105mm
1587mm 1800mm
105mm
ID
7. Heads: (a)
Material
How Attached
Location
SA 182 F12 CL.2
Remark 8
Shell
SA 182 F12 CL.2
Remark 8
Shell
Flange Thk Min Hub Thk
OD
(b)
(Material spec. number, grade or type) (H.T. time and temp.)
Thickness
Location (Top,
Bottom, Ends)
Min.
Radius
Corr.
Crown
Knuckle
Elliptical
Ratio
Conical
Apex Angle
Num & Size
Washer
(OD, ID, thk)
Bolting Material
Washer Material
(Material spec. number, grade or type) (H.T. time and temp.)
Hemis.
Radius
Flat
Diameter
Side to Pressure
Convex
Category A
Concave
Type
Full, Spot,
None
Eff.
(a)
(b)
Body Flanges on Heads
Bolting
Type
Location
ID
Flange Thk Min Hub Thk
OD
How Attached
Material
Num & Size
Bolting Material
Washer
(OD, ID, thk)
Washer Material
(a)
(b)
8. Type of jacket
Jacket closure
(Describe as ogee and weld, bar, etc.)
If bar, give dimensions
9. MAWP
If bolted, describe or sketch.
30 kg/cm2
(Internal)
(External)
at max. temp.
400 C
(Internal)
(External)
Min. design metal temp.
Yes as per UCS-66
10. Impact test
[Indicate yes or no and the component(s) impact tested]
40.59 kg/cm2
11. Hydro., pneu., or comb. test pressure
-28.89 C
at test temperature of
at
30 kg/cm2
-29 C
.
.
Proof test
Items 12 and 13 to be completed for tube sections.
12. Tubesheet
SA 182 F12 CL.2
1800 MM
105 mm
1 mm
Welded
[Stationary (material spec. no.)]
[Diameter (subject to press.)]
(Nominal thickness)
(Corr. allow.)
[Attachment (welded or bolted)]
[Floating (material spec. no.)]
13. Tubes
(08/14)
(Diameter)
(Nominal thickness)
(Corr. allow.)
(Attachment)
SA 213 T12
15.875 mm
2.11 mm
3613
straight
(Material spec. no., grade or type)
(O.D.)
(Nominal thickness)
(Number)
[Type (straight or U)]
665
National Board Number:
Mfr. Representative:
Date:
Authorized Inspector:
Date:
FORM U-2 (Contd)
Items 1418 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14. Shell: (a) No. of course(s)
(b) Overall length
Course(s)
No.
Material
Diameter
Length
Thickness
Spec./Grade or Type
Nom.
Long. Joint (Cat. A)
Corr.
Full, Spot,
None
Type
Circum. Joint (Cat. A, B & C)
Eff.
Full, Spot,
None
Type
Eff.
Heat Treatment
Temp.
Time
Body Flanges on Shells
Bolting
No.
Type
ID
Flange Thk Min Hub Thk
OD
15. Heads: (a)
Material
Thickness
Min.
Radius
Corr.
Crown
Knuckle
Elliptical
Ratio
Num & Size
(b)
(Material spec. number, grade, or type) (H.T. time and temp.)
Location (Top,
Bottom, Ends)
Location
How Attached
Conical
Apex Angle
Washer
(OD, ID, thk)
Bolting Material
Washer Material
(Material spec. number, grade, or type) (H.T. time and temp.)
Hemis.
Radius
Side to Pressure
Flat
Diameter
Convex
Category A
Concave
Type
Full, Spot,
None
Eff.
(a)
(b)
Body Flanges on Heads
Bolting
Type
Location
ID
OD
Flange Thk Min Hub Thk
How Attached
Material
Num & Size
Washer
(OD, ID, thk)
Bolting Material
Washer Material
(a)
(b)
16. MAWP
(Internal)
at max. temp.
(External)
17. Impact test
(Internal)
Min. design metal temp.
Type
.
.
Proof test
Material
Diameter
or Size
No.
at
at test temperature of
[Indicate yes or no and the component(s) impact tested]
18. Hydro., pneu., or comb. test pressure
19. Nozzles, inspection, and safety valve openings:
Purpose
(Inlet, Outlet,
Drain, etc.)
(External)
Nozzle
Nozzle Thickness
Flange
Nom.
Corr.
Reinforcement
Material
Attachment Details
Nozzle
Flange
Location
(Insp. Open.)
20. Identification or part(s)
Name of Part
21. Supports: Skirt
Quantity Line No.
(Yes or no)
Lugs
(Number)
Legs
Mfrs. Identification No.
(Number)
Others
Mfrs. Drawing No.
Saddles
(Describe)
CRN
Attached
National Board No.
Year Built
Shell and Welded
(Where and how)
22. Remarks (1)- U4 form attached (2)- PRV is not in scope (3)- Nozzle S1A consistes of neck LS and Elbow. Neck LS is single V butt welded and Full RT
performed. Neck LS with elbow single V butt welded and full RT performed. Neck LS welded with shell as per UW-16.1 (d).Neck LS material
is SA 387 GR.12 CL.2 nominal thickness is 20mm. Elbow material is SA 234 GR. WPB 11 CL.1 of size DN 450 Sch 80. (4) Nozzle N5A is
welded with neck LS of S1A as per UW-16.1 (c) (5)- Threaded half coupling is welded with neck LS of Nozzle S1A as per UW-16.1 (a)
(08/14)
National Board Number:
665
Mfr. Representative:
Date:
Authorized Inspector:
Date:
FORM U-2 (Contd)
CERTIFICATE OF SHOP/FIELD COMPLIANCE
We certify that the statements in this report are correct and that all details of material, construction, and workmanship of this pressure
vessel part conform to the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1.
U Certificate of Authorization Number
Date
Name
29963
Descon Engineering Limited
(Manufacturer)
Nov 20, 2018
Expires
Signed
(Representative)
CERTIFICATE OF SHOP/FIELD INSPECTION
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by
HSB Global Standards
of
Dec 19, 2015
have inspected the pressure vessel part described in this Manufacturers Data Report on
,
and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel part in accordance with
ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer
makes any warranty, expressed or implied, concerning the pressure vessel part described in this Manufacturer's Data Report. Furthermore,
neither the Inspector nor his/her employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising
from or connected with this inspection.
Date
(08/14)
Signed
(Authorized Inspector)
Commissions
"A","B",12567
[National Board (incl. endorsements)]
