ELevATOR Quick-Start Guide (v 1.
72)
(A) Basic Setup
Start-up Process
Quick-start guide
This guide is intended to be a supplement to the
full KEB elevator/escalator drive manual.
Read KEB document#: 00F5LUB-K172
thoroughly before powering up the drive.
Keypad Navigation
Parameter Offset
Parameter Group
Parameter Number
Check Drive Connections
Power (inc. resistor/regen)
Control wiring
Encoder wiring
(A) Basic Set-Up
Set/Load Configuration
Configure I/O
(B) Speed Settings
Speed Control Mode
Speed Profiles
Press Enter to move the blinking dot
laterally.
The number/group to the left of the
blinking dot is the active (changeable) part of the parameter
(C) Motor/Machine Data
Enter Motor Info
Motor Auto-tune
(D) Encoder Settings
Press Up/Down to scroll through the
menu options
Pole Learn (PM only)
Verify encoder phasing
(E) Run the Motor
FUNC.
SPEED
START
ENTER
F/R
START
FUNC.
ENTER
SPEED
F/R
STOP
FUNC.
SPEED
STOP
Press Func to access the parameter
and make adjustments
Press Up/Down to change numberical values
After making adjustments in the
parameter, press Enter to save
changes.
If the change is saved, the decimal
to the right of the number will disappear.
FUNC.
SPEED
START
ENTER
F/R
STOP
START
FUNC.
ENTER
SPEED
F/R
FUNC.
SPEED
STOP
Press Func to escape the parameter
and return to the
menu
Torque Limit
Accel/Decel rates
Note: The basic setup might already have been
done by the controller mfg.
A1 Determine the motor/machine type and enter
in US.10:
ICLSd = Induction Geared
IgLss = Induction Gearless
pCLSD = PM Geared
pGLSS = PM Gearless
A2 - Load the configuration:
US. 4 - LoAd
The display will show LProg as the configuration for
the motor type is being loaded.
When completed successfully, the display will
change to LF.99 and show noP status.
A3 - Configure the I/O:
di. 0 - digital input type
PnP (+24V is ON) or nPn (0V is ON)
Set the relay and digital output functionality
(according to the controller prints)
Param
Terminals
Function
Default
do.80
X2A.18
Digital Output 1
ASd
do.81
X2A.19
Digital Output 2
FLt
do.82
X2A.24 - 26
Relay 1
rdy
do.83
X2A.27 - 29
Relay 2
dro
Consult the controller prints - Nomenclature of the speeds may differ
between KEB and the OEM:
LF.41 = Leveling Speed
LF.42 = High Speed
LF.43 = Inspection Speed
LF.44 = High Leveling Speed
LF.45 = Intermediate Speed 1
LF.46 = Intermediate Speed 2
LF.47 = Intermediate Speed 3
The adjustment of the Accel/Decel rates is covered in section E2.
(C) Motor/Machine Data
For PM machines go to section C1
For Induction machines to section C2
C1 - For PM motors, enter the basic motor information from the motor
nameplate:
LF.8 = on (motor protection)
LF.11 = Motor RPM
LF.13 = Motor rated frequency
For synchronous motors it is important that the relationship
between the motor speed and rated frequency correlate to
the number of poles!
The number of poles will always be a whole, even number.
If not, assume the nearest whole number and solve for the rated frequency or motor speed.
Motor Speed (RPM) =
Programmable output options include:
(F) Inertia Learn & Gains
Inertia Learn
Adjusting Gains
FLt = Fault
HSd = High Speed
rdy = Ready
ASd = At Speed
brC = Brake Control
Mcc = Motor Contactor Control
LF.11 =
dro = Drive On (current out)
LF.13 =
(B) Speed Settings
(G) Pre-torque
B1 - Determine Speed Control Mode and enter in
LF. 2:
bnSPd = Digital discrete, binary logic
SErSP = Serial speed control
A SPd = Analog, Bi-polar (-10V ... +10V)
A tor = Analog torque control
d SPd = Digital discrete, 4 input
AbSPd = Analog, Unipolar (0 ... 10V)
Synthetic Pre-torque
(H) Troubleshooting
# of Motor Poles =
lb-ft =
Rated Motor Frequecy (Hz) * 120
# of Motor Poles
LF.13 * 120
# of Motor Poles
LF.11 * # of Motor Poles
120
Rated Motor Frequecy (Hz) * 120
Motor Speed (RPM)
LF.12 = Motor rated current or FLA
LF.17 = Rated Motor Torque (lb-ft.) - Note units!
For reference, here are the equations to convert between Imperial and
Metric units provided different nameplate information:
B2 - Set the contract speed:
LF.20 = contract speed (fpm)
Analog and serial speeds are dictated by the
controller.
If using digital discrete speed command settings, set
the speed settings in the drive.
00F5LUZ-K001_B
Nm
HP * 5252
kW * 7051
=
=
Rated Motor Speed
Rated Motor Speed
1.355
The following data can be learned during the Motor Auto-tune
(section C3):
LF.14 = EMF Voltage (V)
LF.18 = Motor Resistance ()
LF.19 = Motor Inductance (mH)
PM motor info is now entered, proceed to section C3.
C2 - For Induction motors, enter the basic motor information from
the motor nameplate:
LF.8 = on (motor protection)
LF.9 = Motor rated current (motor protection current)
LF.10 = Motor HP
LF.11 = Motor nameplate RPM (including slip)
LF.12 = Motor rated current or FLA
LF.13 = Motor rated frequency (Hz)
LF.14 = Motor voltage
LF.15 = Power Factor (use 0.90 if not listed)
Induction motor info is now entered, proceed to section C3.
C3 - Enter Machine Data
LF.20 = Contract Speed (fpm)
LF.21 = Sheave diameter (inches)
LF.22 = Gear Ratio (x:1)
LF.23 = Roping Ratio (x:1)
For reference, the drive calculated gear ratio is displayed in
LF.25. This can be used to estimate the gear ratio needed in
order to reach contract speed given the entered sheave diameter
and motor speed.
LF.25 = Calculated est. Gear Ratio (Read-only)
C4 - Motor Auto-tune
LF.27 = Encoder Pulse Number (ppr); typically,
TTL encoders = 1024
EnDat encoders = 2048
Set inspection speed in controller to 0
Prevent the brake from releasing during inspection
LF. 3 = S Lrn to begin the Auto-tune process
Press and hold the inspection command (enable + direction
inputs) until the process is complete and done is displayed
or a failure message occurs (eg. FAIL, FaILE, FaILD). In
case of failure, see section H1.
Note: This process should take 2-5 minutes and will emit a high
pitched noise while the drive measures various motor parameters. Continue to provide the inspection command throughout
the learn process
Upon successful completion, the display will show CaLC;
then the drive will display noP when finished and automatically save the learned motor data.
Return the brake connection and inspection speed.
(D) Encoder Settings
Verify encoder settings:
LF.27 = Encoder ppr
LF.76 = Encoder multiplier (Incremental = 2; EnDat = 8)
D1 Encoder Learn, PM motors
When using PM motors, the encoder position/pole must be
learned.
This step does not apply to Induction motors If using an
induction motor, proceed to section D2 to verify phasing.
If at any time the physical relation between the PM
motor shaft and encoder changes (i.e. encoder replaced, encoder slippage, etc.) the encoder position
must be relearned.
There are 2 functions available to determine the encoder pole position with
PM machines:
A. SPI (Stationary Pole Identification) This process is preferred and can
learn the encoder position without movement (i.e. with ropes on + brake set).
This method does require an extra step to verify correct encoder phasing.
OR
B. Encoder Pole Learn Process requires sheave movement with little
friction (i.e. unroped or balanced car) but can accurately determine encoder
phasing.
(E) Running the Motor
A. SPI Encoder Learn
To start the SPI Learn procedure:
Disable the brake
Set inspection speed to zero. If the speed is generated by the controller
(Analog or Serial), then set external speed command to zero
LF.3 = SPI
Press and hold inspection (speed + enable inputs) until finished.
During the learn, several position samples will be taken and displayed on
the keypad. Upon successful completion, the display will go to nOP and the
encoder pole position will be written to parameter LF.77.
The setting of the speed control and speeds (discrete speed only) are
outlined in section B2.
Return the brake wire and inspection speed. At this point, the encoder phasing needs to be confirmed. Proceed to D2.
B. Encoder Pole Learn
This procedure requires relatively frictionless movement:
Balance or unrope car
Verify correct phasing at the output of drive-motor (U-U, V-V, W-W)
Set inspection speed to zero; allow brake to pick
LF.3 = P Lrn
Press and hold inspection (speed + enable inputs) until finished.
During the learn, the sheave will align to a motor pole and move back and
forth while the encoder position is displayed. After completion, the drive will
display done.
If the error EEnC1 occurs, release the inspection command and Retry will
be displayed. The drive will automatically swap the encoder channel phasing.
Next, press and hold the inspection command again until the process is
complete and done is displayed. The inspection command can be released
and the drive will go to nOP status and the encoder position will be saved to
LF.77.
Return the inspection speed. At this point, the encoder position and phasing
have been learned. Proceed to section E.
D2 Encoder Synchronization
The Encoder Synchronization function can be used to determine the correct
A/B phasing of the encoder channels and whether the direction needs to
inverted for the correct direction of travel It should be done for both PM and
IM applications. Begin the process by setting:
Set LF.3 = run
Run the elevator on inspection and monitor the drive current in LF.93.
If the current is excessive or the motor operation is erratic, then swap
the encoder channels in LF.28.
Swap A/B channels: 01 or 23
If using a PM motor with SPI Learn, you must then redo the SPI process!
If the current is reasonable but the elevator runs in the opposite direction, then invert the direction of the encoder channels in LF.28:
Invert direction:
02 or 13
The elevator is now ready to run at full speed. Proceed to section E
for further adjustments.
E1 Adjusting the Torque Limit
At this point, the maximum torque limit in 0.LF.36 (lb.ft.) may need to be
increased in order to run at high speed and full load. For PM motors,
the default setting is 150% of Rated Motor Torque (LF.17). This may
need to be increased to 250% of Rated Motor Torque. For induction
motors, the default is set to 300% of the Rated Motor Torque.
E2 - Adjust Profile Settings
Profile settings refer to Digital Discrete Speed command inputs only.
Serial and analog speeds are dictated by the controller and LF.50-56
should be set to off.
Parameter
Adjustment
Parameter
Adjustment
xx.LF.50
Start Jerk
xx.LF.54
Deceleration
xx.LF.51
Acceleration
xx.LF.55
Flare Jerk
xx.LF.52
Acceleration Jerk
xx.LF.56
Stop Jerk
xx.LF.53
Deceleration Jerk
xx =
0, High and Intermediate Speeds
1, Inspection and Leveling Speeds
2, Emergency Profile Speeds
In general, higher values result in hard/fast profile, while lower values
give softer, slower transitions:
Accel Jerk
Lower
Values
Acceleration
Higher
Values
Start Jerk
(F) Inertia Learn and Gain Adjustments
F1 Inertia Learn
Learning the system inertia activates and pre-adjusts the feed forward
torque control, which provides a more dynamic response without further
adjustment to the speed controller gains.
Preperation:
The car must run at high speed on automatic under normal operating
conditions; Counter-weighting and compensation must be in their final
state.
The car must be balanced. Determine this with the drive by viewing
the torque (not current) in ru.12 in the up and down directions between
two floors. When balanced, the torque should be fairly equal, although
opposite in signed direction.
Adjust the speed (tach) following error in the controller to the maximum value (if applicable).
Process:
Set LF.3 = I Lrn
Run the car between two floors. The acceleration rate will be extended
(reason for increasing speed following error), so make sure the elevator is
able to reach a sustained high speed between these two floors. If not,
increase the number of floors to run between.
During the process, the torque
will be displayed. Make note of the
peak torque during constant acceleration, as well as the constant
torque during high speed. Continue
putting in car calls to determine
an average value of each from a
number of runs.
Constant Acceleration =
Constant Torque
Speed/
Torque
High Speed,
Constant
Torque
Lower values (1000) may result in loose control and overshoot of
the command speed as high speed is reached.
High values (10,000) can cause high frequency oscillation resulting
in vibration or a buzzing sound in the motor.
To continue, press ENTER and the display will show VALUE and
be brought to parameter Ld.29 where the acceleration torque should be
entered as the difference between the noted acceleration torque and the
constant high speed torque. If there is no compensation note the torque
at constant speed while passing the middle of the hoistway. Otherwise to
abort the rest of the process press FUNCTION.
Once an acceleration torque has been entered in Ld.29, the system
inertia will automatically be calculated in Ld.30 and the feed forward
torque control pre-adjusted in Ld.31 and Ld.32.
A.LF.33 and d.LF.33 can be reduced by a factor of 10 (optional)
For serial and analog speed control, it may be necessary to increase
Ld.31 from 32 to 64ms if the inertia learn causes vibration
Set LF.3 = run
F2 - Gain Adjustment (in lieu of Inertia Learn)
Instead of learning the system inertia, the speed control gains can be
manually adjusted. The default gain values should provide a good starting
point.
The speed control gains are split into two primary values; one for the
acceleration and constand speed (denoted by A.LF.xx) and the other for
deceleration and leveling (denoted by d.LF.xx).
Some speed gains also have an adjustment for pre-torque (denoted by
P.LF.xx) and are discussed later.
Proportional Gain
The proportional gain (LF.31) maintains general control and stability over
the entire speed range. In general, it provides the magnitude of
response. When adjusting the speed gains, focus is given mostly
to the proportional gain.
G1 - Synthetic pre-torque allows the drive to compensate for rollback
without an external load weighing device. The result is a more consistent
take off.
Note: Adjust brake spring tension, brake voltage, and brake timing first. It
is often advantageous to use lower spring tension and lower brake pick
voltage to provide a softer lifting of the brake. This allows for a smoother
transition from brake to motor. It should also be noted that any subsequent changes to the brake could require readjustment of the synthetic
pre-torque.
The goal is to adjust timer US.17 such that the pre-torque ramp down
phase occurs exactly when the brake releases and the roll back occurs.
Integral Gain
The integral gains (LF.32, LF.33) are responsible for correcting longterm average error in speed as well as providing increased control
and rigidity at lower speeds for starting and stopping. The integral
offset (LF.33) is the amount added to the integral gain (LF.32) at low
speeds.
When adjusting speed gains, the integral gains are usually adjusted after the proportional gains and adjustment is usually only
made to the integral offset (LF.33).
Ld.24 = Constant Acceleration Torque - High Speed Constant Torque
(G) Synthetic Pre-Torque
When adjusted properly, the brake should pick, the motor holds the load
for a short period (about 1/4 second) and then the acceleration begins.
Integral Gain Offset
The integral offset gain values are effective only at low speeds.
Values which are too low will cause the actual speed to lag the
command speed. Values too high will cause vibration or steps at
the final approach.
A.LF.33 - KI Offset Acceleration
The offset acceleration gain will assist the motor in catching the
load during starting - this setting is especially important for high
efficiency geared or gearless applications.
Integral offset Too Low (500)
Integral offset Too High (6000)
d.LF.33 - KI Offset Deceleration
The offset deceleration gain will assist the motor in tracking when
coming into the floor
Integral Offset Too Low (500)
Integral Offset too high
(5000)
Process:
Set the speed to zero in order to clearly see the rollback.
Run the car on inspection and note the rollback
Turn on the synthetic pre-torque by setting LF.30 = 5.
Set US.17 = .2 sec and US.18 = .2 sec
Run the car on inspection. If there is any vibration or audible noise at
the start, lower the value of P.LF.32 by 2500 and try again.
Increase the value of US.17 by .05 sec. If the rollback is reduced,
proceed to the next step, otherwise continue raising the value of US.17 in
steps of .05 until a difference in the roll back is perceived.
Note the value of US.17 and raise it again by .05 seconds. If the
roll back gets better try raising it again. Keep raising US.17 until it gets
worse. Then back off the value by .05 seconds. There may still be some
rollback at this point.
Increase the value of P.LF.32 in steps of 2,000 and run the car. Roll
back should be further reduced. Values as high as 20,000 are normal.
If there is vibration or audible noise during the start, reduce P.LF.32. In
some cases it may help to raise the value of P.LF.31 to minimize vibration
during the pre-torque phase. Adjust in steps of 1,000. Finally reduce
US.18 by .05 seconds.
Return the pattern gain or inspection speed to the original values.
(H) Troubleshooting
EOC Error Over Current
H1 - Motor Learn Fail Messages
FAIL - Drive enable was dropped before learn completed.
fAILe - Drive fault occurred during learn; view fault in 0.LF.98.
fAILD - Drive unable to learn motor data.
If error occurs instantly at the start of each
run, the issue may be:
Ground fault on motor leads
Damaged or slow closing motor contactor
Motor Failure
Shorted output transistor in drive
H2 - Drive Error and Fault Messages (abbreviated list).
For full listing see section 13 of the full drive manual.
Active drive faults are displayed in the inverter status LF.99 and the red keypad LED
will blink. The fault log is 0.LF.98...7.LF.98 (0 = most recent ... 7 = oldest).
The fault log can be cleared by setting any entry to 10.
EOP Error Over Voltage
Trip Voltage (460V drive) = 800VDC
Trip Voltage (230V drive) = 400VDC
Braking resistor should shunt at:
760VDC (460V drives)
380VDC (230V drives)
Check:
Brake resistor connection
Disconnect resistor - measure resistance
Measure DC bus terminals ( 1.41x VACIN)
Proper mains grounding
Is the Brake transistor functioning?
Is the regen unit faulted?
EUP Error Under Voltage
Trip Voltage (460V drive) = 240VDC
Trip Voltage (230V drive) = 216VDC
Check:
Input voltage and wiring
Missing input phase
Imbalanced input phases (not to exceed 2%)
Proper mains grounding
If error is intermittent, the issue may be:
Damaged or slow to close motor contactor
Loose motor connections
Electrical noise, faulty grounding
Faulty cabling
Ebr Error Low Motor Current
EOL Error Overload
Time dependent overload - excessive
current
See section 2.6 of manual
Causes:
Excessive Current
Incorrect motor data
Incorrect encoder data
High mechanical load/issues (friction)
Brake is not releasing at start of run
EOL2 Error Low Speed Overload
Excessive current at low speed (< 3Hz)
See section 2.7
Causes:
Excessive Current
High duty at low speeds
Incorrect motor data
Incorrect encoder data
Incorrect encoder position (PM only)
High mechanical load/issues (friction)
Brake is not releasing at start of run
Low current during initial current check
Causes:
One or more motor leads not connected
Motor contactor not closing (or in time)
Motor contactor contacts are damaged
Motor windings are damaged
EOH2 Error Motor Protection
EOS Error Overspeed
Excessive RMS motor current - according to
The internal overspeed limit is exceeded
LF.9 (IM) or LF.12(PM motor)
Causes:
Excessive Current
Incorrect motor data
Incorrect encoder data
High mechanical load/issues (friction)
Torque Limit Being Reached
Overshoot into the floor
Is the current (LF.93) being clipped?
Causes:
0.LF.36 is too low
Incorrect motor data
Incorrect encoder data
Incorrect encoder position (PM only)
Incorrect gains
Modulation grade being reached
Motor Noise
EOH Error Overheat Power Module
Vibration
Increase sample rate of encoder (LF.29)
Reduced speed control gains (LF.31)
Check if modulation grade is reached
Typically, the heatsink temperature should be
below 65 C. Error trips at 90 C.
Causes:
Insufficient cooling or high ambient temp.
Check operation of fans (us.37)
Make sure fans are not clogged
Increase airflow around inverter
Faulty temperature sensor
Does error happen when drive is cool?
Causes:
Incorrect machine data settings (LF.20-23)
Lack of motor control
Peak current reached (LF.94)
Max. torque might be too low (0.LF.36)
Incorrect motor data (i.e. LF.10-17)
Incorrect encoder pole position
Speed gains too high or too low
Unloaded motor might require low gains
Modulation grade exceeds minimum
Monitor ru.42
Modulation should not exceed 100%
Sudden, Excessive movement
Incorrect Motor data
Incorrect encoder data
EENC1 Loss of Incremental Encoder Signal
Bypass the motor contactor to test (jumper
not sufficient)
The heatsink temperature can be monitored
in ru.38
Internal overspeed limit is 125% of contract
speed (LF.20). This cannot be adjusted.
Squealing/Grinding
Check sample rate of encoder; 4-8ms typ.
Check encoder multiplier (LF.76)
Verify motor data
Clunk at the end of the run
Verify the drive enable is not being
dropped prematurely while drive is still
outputting torque to the motor
(i.e. enable is dropped before the speed and
direction are dropped)
Incremental channels do not have complement
signals
Causes:
Incremental encoder input tracks missing
(e.g. Z+/Z- tracks not connected or jumpered
high/low)
Unable to move sheave during P Lrn (too
much friction or brake not picking)
See section 3.2.2 for more information on correct encoder wiring.
Selected Parameters - See section A.1 of drive manual for complete listing
Protective Parameters
Param.
LF.08
LF.09
Name
Motor Protection (ON/OFF)
Motor Protection Current
Param.
LF.10
LF.11
LF.12
LF.13
LF.14
LF.15
Name
Motor Power (HP)
Rated Motor Speed (rpm)
Rated Motor Amps
Rated Motor Frequency
Rated Motor Voltage
Power Factor
Encoder Parameters (Closed Loop)
Value
Param.
LF.27
LF.28
LF.77
Name
Encoder PPR
Encoder Channel/Direction
Absolute Encoder Position
Param.
LF.20
LF.41
LF.42
LF.43
LF.44
x.LF.50
x.LF.51
x.LF.52
x.LF.53
x.LF.54
x.LF.55
x.LF.56
Name
Contract Speed
Leveling Speed
High Speed
Inspection Speed
High Leveling Speed
Start Jerk
Acceleration
Acceleration Jerk
Deceleration Jerk
Deceleration Jerk
Flare Jerk
Stop Jerk
Motor Parameters
Value
Machine Parameters
Param.
LF.21
LF.22
LF.23
Name
Sheave Diameter (inches)
Gear Ratio (x:1)
Roping Ratio (x:1)
Value
Value
Speed Parameters
Value
Diagnostic Parameters
Configuration Parameters
Param.
US.10
US.04
LF.02
LF.03
LF.04
LF.30
x.LF.31
x.LF.32
x.LF.33
LF.37
Name
Select Configuration
Load Configuration
Speed Control Mode
Configuration
Drive Mode
Control Mode
KP Speed (Closed Loop)
KI Speed (Closed Loop)
KI Offset (Closed Loop)
Voltage Boost (Open Loop)
Value
Inputs/Output Parameters
Param.
di.0
do.80
do.81
do.82
do.83
Name
Input type (PNP or NPN)
Digital Output 1
Digital Output 2
Relay 1
Relay 2
Value
Param.
LF.82
LF.83
LF.88
LF.89
LF.90
LF.93
LF.94
LF.95
LF.96
LF.97
0.LF.98
1.LF.98
LF.99
Name
X2A Control Input State
X2A Control Output State
Motor Command Speed (rpm)
Encoder Speed (rpm)
Actual Escalator Speed (FPM)
Phase Current
Peak Phase Current
DC Bus Voltage
Peak DC Bus Voltage
Actual Output Frequency
Last Fault
2nd to Last Fault
Inverter State
Value
KEB America, Inc.
(p) - 952.224.1400
(e) - info@kebamerica.com
