Anaerobic Membrane Bioreactor
Innovative Process Helps Food
Processor Meet Expansion Goals
Issues
Needed to
expand capacity
of WWTP
Limited footprint
available
Very strong,
highly variable
wastewater
Features
Innovative
anaerobic
technology
Robust, resilient
process
Small footprint
Simple, easy to
operate
Highest-quality
effluent
Benefits
Easily met
expansion goals
Exceptional
anaerobic
effluent quality
Quick
installation and
start-up
Kens Foods Inc., a salad dressing and barbeque sauce
processor located in Marlborough, MA, recently chose the
ADI Anaerobic Membrane Bioreactor (ADI-AnMBR) process
to upgrade and expand the capacity of its existing
wastewater treatment plant.
The original wastewater treatment plant consisted of a
proprietary low-rate anaerobic ADI-BVF reactor and ADISBR (sequencing batch reactor) polishing system. The
existing full-scale anaerobic system, a low-rate upflow
sludge bed reactor, had worked well for several years
treating this high-strength wastewater with its high TSS and
FOG concentrations; however, Kens Foods wanted to
expand production, resulting in a 60 percent increase in
wastewater flow and loading.
Converting the existing facility to an AnMBR system was
very attractive, given the economics and space-saving
advantages of the process. In addition to the increased
capacity, the AnMBR system produces the highest quality
anaerobic effluent, with BOD removals greater than 99
percent and virtually free of suspended solids. This allowed
the existing SBR to be utilized as a simple sulfide oxidation
tank and the effluent to be discharged to the municipal
sewer, simplifying the overall treatment operation.
The innovative ADI-AnMBR system is a compact, high-rate
anaerobic treatment process that utilizes submerged
membranes for biomass retention and solids-liquid
separation. The high biomass concentrations maintained in
the reactor(s) provide resiliency against shock loads and
changing feed characteristics. The ADI-AnMBR process
maximizes biogas production, increases solids digestion,
and provides a means to easily handle influent
wastewaters with high concentrations of organic matter;
solids; and fat, oil, and grease (FOG). Its high-quality
effluent also simplifies the design and operation of
downstream processes.
Kens Foods AnMBR system consists of a Type S ADI-BVF
reactor and four AnMBR membrane tanks equipped with
Kubota submerged membrane cassettes. A removable
geomembrane cover system on each AnMBR membrane
tank provides a gastight seal with biogas collection
capabilities. Biogas produced at Kens Foods is used in a
process boiler to provide heat for the anaerobic system
and hot water for other plant requirements.
The system treats a high-strength wastewater with 39,000
mg/l COD; 18,000 mg/l BOD5; 850 mg/l FOG; and 12,000
mg/l TSS concentrations, at a flow rate up to 0.14 mgd.
The AnMBR produces effluent with COD, BOD5, and TSS
concentrations less than 200, 15, and 1 mg/l, respectively.
ADI Systems Inc.
800.561.2831
Texas
512.852.9650
New Hampshire
603.893.2134
systems@adi.ca
www.adisystemsinc.com
The AnMBR expansion of the existing wastewater
treatment system began in April 2008, and the new system
was fully commissioned in July 2008.
