5 Phase New Pent Bipolar Driver
5 Phase New Pent Bipolar Driver
5 Phase New Pent Bipolar Driver
72 Stepping Motors
Oriental Motor stepping motors with a step angles of 0.36 or 0.72 are wound in the bipolar
New Pentagon configuration and, therefore, require a bipolar type driver. The New Pentagon
bipolar driver allows the stepping motor to be driven at full step, half step and even microstep
resolutions while ensuring that maximum torque is being generated by the motor on every step.
This is a unique advantage for 0.36 or 0.72 stepping motors. The New Pentagon bipolar drive
method also provides extremely smooth motion as well as maintaining torque and step accuracy
regardless of the step resolution.
The New Pentagon motor/driver system is able to achieve this performance because the motor
windings are all interconnected, as shown in the figure below. Since the coils are all
interconnected, there is only one winding circuit that needs to be energized for the motor to
operate. By having only one circuit to control, the driver can do a better job of controlling the
amount of current in the motor, which leads to better torque stability and no loss of positioning
accuracy as the microstepping resolution is increased.
BLACK
BLUE
GREEN
RED
ORANGE
For a New Pentagon driver, there are 10 full steps in an electrical cycle with 4 phases being ON
at any given time. Each full step results in 0.72 (0.36) of shaft rotation. The 4phase ON
excitation state table is shown in table 1 below. An H represents that the respective MOSFET
is active.
Step
VOHGA
VOHGB
VOHGC
VOHGD
VOHGE
VOLA
VOLB
VOLC
VOLD
VOLE
TIM
CW
CCW
Table 1: 4-Phase ON Full Step excitation
10
11
12
13
14
15
16
17
18
19
VOHGA
VOHGB
VOHGC
VOHGD
VOHGE
VOLA
VOLB
VOLC
VOLD
VOLE
TIM
CW
CCW
Table 2: 4-5 Phase ON Full Step excitation table
The output circuit diagram for a New Pentagon driver is shown in figure 2 below. The New
Pentagon bipolar driver uses 10 transistors which are shown below. Simply stated, the 5
transistors shown in the top row determine which motor coils the voltage will enter the motor
windings (High side) while the 5 transistors shown in the bottom row determine which motor
coils the voltage will flow to ground through.
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHSB
VOLB
Phase A
VOHGC
VOHSC
VOLC
Phase B
VOHGD
VOHGE
VOHSD
VOLD
Phase C
VOHSE
VOLE
Phase D
Phase E
When the driver is first powered on or reset, the excitation state is set step 0. By referring to
excitation state table 1, we can see that current will be flowing through the motor as shown in
figure 3. Figures 4 and 5 show the current flow for Full steps 1 and 2, respectively.
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHGC
VOHSA
VOHGD
VOHSB
VOLA
VOHGE
VOHSC
VOLB
VOHSD
VOLC
VOLD
VOHSE
VOLE
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHGC
VOHSB
VOLB
VOHGD
VOHSC
VOLC
VOHGE
VOHSD
VOLD
VOHSE
VOLE
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHGC
VOHSA
VOHSB
VOLA
VOHGD
VOHSC
VOLB
VOHGE
VOHSD
VOLC
VOLD
VOHSE
VOLE
The current flow for the first three steps of Half stepping mode is shown in figure 6, 7 and 8
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHGC
VOHSB
VOLB
VOHGD
VOHSC
VOLC
VOHGE
VOHSD
VOLD
VOHSE
VOLE
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHGC
VOHGD
VOHSB
VOHSC
VOLB
VOHGE
VOHSD
VOLC
VOLD
VOHSE
VOLE
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHGC
VOHSB
VOLB
VOHGD
VOHSC
VOLC
VOHGE
VOHSD
VOLD
VOHSE
VOLE
BLACK
BLUE
GREEN
RED
ORANGE
VCC
VOHGA
VOHGB
VOHSA
VOLA
VOHGC
VOHSB
VOLB
VOHGD
VOHSC
VOLC
VOHGE
VOHSD
VOLD
VOHSE
VOLE
Oriental Motor offers several different New Pentagon bipolar driver options. Which driver option
you may choose is determined by several factors
In general, a method for selecting what driver to use would use the following thought process:
1. What input voltage is available? Drivers are available that accept all common single
and three phase AC power supplies as well as drivers that accept DC voltage input.
2. What motor shaft speed is required? Higher shaft speeds require higher applied
voltage to the motor windings. AC power input versions of Oriental Motor drivers apply
approximately 162VDC to the motor windings, allowing the motor to produce useful
torque levels in excess of 4000 rpm.
Items 1 and 2 go hand-in-hand. In some cases, an AC input driver may be the only
option based on speed requirements.
3. What output torque is required? The amount of torque required for the application will
determine the frame size and stack length of the stepping motor. The larger the motor,
the higher the current per phase rating it will have. The output current capability of the
driver can affect its size and how it should be the amount of cooling that may be required.
4. What motor resolution is required? The number of steps per revolution that the motor
needs to take will also narrow down the search for which driver to use. Either a full/half
step driver or a microstepping driver can be selected.
5. Does the driver need to be intelligent? Drivers will either accept step & direction
commands from separate controller/pulse generator or it can be programmed to create
its own motion profiles.
6. How much space is available for the driver? Drivers can be mounted either
independently or incorporated into a circuit board design.
For higher speed and load applications, an AC power input drive will most likely be required. For
these applications, the RK Series Microstep driver would be the best
choice. The RK Series offers:
Single-Phase 100~115 VAC or Single-Phase 200~230 VAC
power input, both complying with international safety standards
(UL/CSA and EN) along with RoHS.
Smooth Drive Function which ensures low-vibration and low-noise operation at low
speeds by internally executing microstepping within the driver, working independently
of the input pulse frequency of your controller.
Microstep Drive capability with the ability to divide the basic step angle of the motor up
to 250 times offering a maximum resolution of 125,000 steps per revolution.
Available for 0.36/0.72 motors with a current rating of up to 1.4A/phase.
Shaft speeds in excess of 4000 rpm can be attained.
For use with 0.36/0.72 stepping motors that have the New Pentagon winding
configuration.
The RK Series driver can be mounted in a control panel with other equipment and only requires
steps and direction inputs to make the motor move.
More details and information about the RK Series can be found online by clicking here.
For applications where the speed and/or torque requirements are not so high, a DC voltage
input driver can be used. Oriental Motor currently offers 5 DC input driver options to suit your
needs.
If your application requires the driver to be able stand alone and control the motion by itself, the
CRK Series with Built-in Controller should suit your needs. The CRK Series with Built-in
Controller offers many features including:
24VDC input with EN (Low Voltage Directive) and RoHS compliance.
Microstep Drive capability with the ability to divide the basic step
angle of the motor up to 250 times offering a maximum resolution of
250,000 steps per revolution (with 0.36 basic step angle motor).
High resolution microstepping offers lower vibration and noise
compared to conventional stepping motor systems.
Compact microstep driver with a powerful, feature-rich controller
built-in.
Supports stand alone or RS-485 communications with multi-drop capability for network
operation and I/O control.
11 dedicated function (e.g. Start, Abort, Home) inputs.
6 programmable inputs.
2 dedicated function (e.g. Move, Alarm) outputs.
4 programmable outputs.
Encoder feedback capability.
Compact microstep driver/controller is 35mm W x 70 D x 100mm H
For use with 0.36/0.72 stepping motors that have the New Pentagon winding
configuration.
More details and information about the CRK Series with Built-in Controller can be found online
by clicking here.
The CRK Series microstepping driver would be the choice when a separate pulse generator or
controller is going to be used.
24VDC input with EN (Low Voltage Directive) and RoHS
compliance.
The Smooth Drive Function automatically controls
operations via microstep drive at the same travel distance
and speed used in the full-step mode, without requiring the
operator to change the pulse input settings. This function is
particularly useful when the CRK Series is used in full-step
or half-step mode.
Photocoupler inputs.
High resolution microstepping offers lower vibration and noise compared to
conventional stepping motor systems.
Self oscillating
Charge pump circuit
High side
Pre driver
Excitation
Sequence
Generator
Low side
Pre driver
N-channel
MOSFET array
for phases
A, B, C
N-channel
MOSFET array
for phases
D, E
Motor
Constant current
Control circuit
Mounting
type
0.35, 0.75,
1.4, 2.8
48 pin QFP
MOSFET
Array
Part #
EIC4081
EIC4091
Function
Motor
Current
Rating
A, B, C
Phase
MOSFETS
D, E Phase
MOSFETS
0.35, 0.75,
1.4
(A/phase)
EIC4111
A, B, C
Phase
MOSFETS
EIC4121
D, E Phase
MOSFETS
Mounting
Type
15 pin SIP
with
heatsink fin
2.8
(A/phase)
6 MOSFET Array
4 MOSFET Array
For more information on the DS Series of on-board drivers or the lineup of integrated circuit
chips, please contact your local Oriental Motor sales office.