Remembering The Ocean Ranger: Accident Investigation and Lessons Learned
Remembering The Ocean Ranger: Accident Investigation and Lessons Learned
Remembering The Ocean Ranger: Accident Investigation and Lessons Learned
Ocean
Ranger
ABSTRACT
The Ocean Ranger was the worlds largest mobile offshore drilling unit (MODU)
when it developed a severe list and sank off the coast of Newfoundland in
February 15, 1982 taking with it the lives of all 84 crew members aboard. This
loss of life and property was as a result of a combination of several preventable
incidents ultimately leading to a crescendo of fatalities. A timeline of how the
events unfolded has been constructed to set the pace for further understanding
of the mechanism behind this accident. It was established that, the series of
chain events was initiated by a vicious storm passing over the Newfoundland
area at that time. So severe was the storm that, this engineering marvel lost its
structural integrity, and coupled with a number of factors such as human error
and other engineering errors, the rig succumbed to the pressures of the storm
and sank. An event tree and fault tree constructed for the purposes of this study
provided further insight into the various paths available for the turn of events
and the probability of such events occurring. A further root cause analysis
confirmed that the loss of the Ocean Ranger was the result of not any one factor
alone but a dint of bad luck, several design flaws exacerbated by lack of training
and human errors. Following this epic accident that plagued the oil and gas
industry, a new paradigm of health and safety improvement regulations were
instituted particularly in the global offshore industry. In conclusion, the Ocean
Ranger disaster could have been prevented had there been a rigorous
emergency plan instituted in conjunction with proper training and drills for all
personnel on board, as well as the provision of life saving equipments.
INTRODUCTION
The Ocean Ranger was an engineering milestone achieved in the 1970s and
deemed the largest semi submersible Mobile Offshore Drilling Unit (MODU) in the
world at time of its completion in 1976. Owned by Ocean Drilling and Exploration
Company (ODECO), it was built by the Japanese firm Mitsubishi in Hiroshima,
Japan and was designed to operate in the harshest of environmental conditions,
or so it was claimed.
As the pride of the offshore industries breaking new frontiers, the Ocean Ranger
was thought to be unsinkable at that time. However, this self-propelled semisubmersible rig sank whiles drilling in the Hibernia oilfield in the Grand Banks
area 267 kilometres off St Johns, Newfoundland, Canada.
On Valentines Day the 14th of February, 1982, the submersible drilling rig, was
battered by a ferocious storm which broke a port light causing the ingress of
water and the subsequent short circuiting of control equipment panels. After
about a 16 hour struggle to regain control of the rig, it finally toppled forcing all
84 crew aboard to instinctively jump into the icy cold waters for a chance of
survival. Unfortunately, all of these bold crew men were never to be seen alive
again despite a concerted effort by nearby vessels to rescue them. This
History:
In the 1960s Canada embarked on a quest to prospect oil reserves off its eastern
sea boarders and this drive was well underway by the 1970s . In 1979, increased
exploration activities focusing on the Grand Banks discovered the Hibernia
Oilfield off the coast of Newfoundland. The Ocean Ranger drilling rig was thus,
contracted by Mobil Canada (MOCAN) to drill delineation wells to map out the
Hibernia Oilfield beginning in 1980 [3].
storms whilst drilling at the various locations indicated in Table 1. From the
records, it was also retrieved that the rig had experienced the most severe
weather from 16th to 20th January, 1982 while drilling in the Hibernia Oilfield. The
report further states that this storm had negligible effect on the Ocean Ranger
apart from altering its position over the well due to lose anchor tensions. During
the course of this 5 day severe weather period, the marine riser was
disconnected on two occasions due to heaving of the drilling rig caused by the
terrible weather, resuming drilling only when the weather and sea subsided [3].
Incident History:
On 6th February, 1982, the Ocean ranger underwent a rather uncharacteristic list
(tilt) to 6 degrees whiles receiving fuel and drilling fluid supplies. A general
evacuation announcement was made over the public address system for all
hands to don life jackets and report to the lifeboat stations. The evacuation was
eventually halted as the list was subsequently corrected to normal.
UNIT DESCRIPTION:
The Rig:
The Ocean Ranger was a semi submersible drilling rig capable of self propulsion
designed for deepwater operations in water depths up to 3000 feet [1]. Its design
and construction ensured it could withstand extremely harsh environmental
conditions including simultaneously occurring 100 knots winds, 3 knots surface
current and 110 feet tall waves. The length and width of the rig was 122 meters
(400ft) and 80 meters (262 ft) respectively. It stood at a height of 46 meters
(151ft) excluding the derrick. The blueprints of the rig consisted of a platform or
upper haul, mounted on top of eight vertical columns which were in turn
attached to a lower catamaran-type hull consisting of two oval pontoons parallel
to each other (Fig. 2 and 3). The upper haul served as a living and working
quarters for the crew whilst the two pontoons were used to achieve the right
level of structural flotation. Rig stability was achieved by the eight columns
capable of elevating the platform above the normal effects of the sea. The entire
rig weighed in at 14,913 tons gross whereas its net tonnage was 12,097 .
The platform was made up of the upper deck and the lower deck. The upper deck
consisted of the drilling floor and derrick, the cranes, the anchor windlasses, the
helicopter deck, storage racks for drilling pipes, casings and risers, the crews
upper living quarters, office space and work areas, and the lifeboat. The lower
deck housed the generator room, the cellar areas, the mud system, storage
areas and the lower two floors of the crews quarters.
Pontoons
The two pontoons of the lower hull were ovular in cross-section with dimensions
122 meters long, 19 meters wide with a depth of 7 meters (400ft*62ft*24ft)
each. These pontoons carried on their topside, eight platform-supporting
columns, arranged in a rectangular fashion and were each referred to as the
starboard pontoon and the port pontoon respectively, each supporting four
vertical columns. Apart from providing flotation to the rig structure, the pontoons
also contained ballast water, fresh water, drill water and fuel oil tanks. In each
pontoon were 16 tanks and aft of these tanks was situated a pump room inside
each pontoon. Aft of each pump room was a propulsion room which contained
two 3500 Horse Power DC electric motors per pontoon. These electric motors
together provided 14000 total shaft Horse power drive to two steerable ducted
propellers for propulsion.
The Ballast Control Room located in one of the eight columns, controlled the rigs
ballast system. From this room, personnel could remotely open and close valves
and operate ballast pumps. By manipulating the ballast water, the control room
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operator could increase or decrease the draft (sinkage) of the rig, induce or
remove trims and heels. Thus, the distance between the rigs waterline and the
lowest point on the pontoon was controlled by varying the amount of ballast
water in both port and starboard pontoons
Mooring system
A 12 point mooring system consisting of twelve 45,000 pound anchors was used
to maintain the Ocean Ranger in position at a drilling site as illustrated in Fig. 4.
Theses anchors were normally housed on the rig by tensioning them up against
the anchor bolster located at the base of the four corner columns. Anchor
handling boats would run the anchors out from the rig and position them on
location during deployment to a particular well site.
;
Fig. 4 - Top elevation of the Ocean Ranger Mooring system [3]
Supply Ships
The Canadian government required each oil rig to have a dedicated standby
vessel stationed nearby in case of an emergency. These vessels also supplied
food, water, and fuel to their respective units. The Seaforth Highlander served
as the Ocean Rangers standby vessel and stood off approximately five miles
away from the Ocean Ranger in compliance with safety regulations.
Event 1:
Vicious
storm in
Hibernia
Field.
Event 3:
Large wave
hits rig and
breaks port
light. Sea
water floods
ballast
control
room.
14.0
16.42
0
Event 2:
Drilling
halted with
complicatio
ns.
19.45
Event 7:
Standby
vessel and
aerial
evacuation
requested.
Event 5:
Routine
checks
with
nearby
vessels.
21.30
Event 4: Loss
of control. Rig
begins to tilts
due to
uncontrolled
valve opening
and closure.
22.50
00.52
Event 6: Rig
tilts severely
to the
portside .All
counter
measure are
ineffective.
First mayday
call sent.
01.00
Event 9:
Standby
vessel
arrives.
Attempts
rescue.
01.30
Event 8: Last
radio
transmission.
Crew headed
for lifeboats.
01.50
Event 11:
Damaged
lifeboats
found
capsized by
rescue
vessels.
03.10
070
0
Event 10:
Ocean Ranger
sinks. Rescue
attempts fail.
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jumping into the freezing turbulent sea or via lifeboats with only so much on as
their regular clothes and life jackets.
Rescue effort
Amidst the torrential storm, The Seaforth Highland vessel was able to manoeuvre
its way close to one life boat with several survivors on board. Efforts to safely
transfer the crew however, ended in a catastrophic capsize of the lifeboat as its
stability was compromised by the efforts of the crew to transfer safely to the
Seaforth Highlander. The lifeboat was designed to have inherent self-righting
stability only when the occupants were strapped into their seats. Thus as the
men frantically started to transfer, the boat lost stability plunging the crew into
the icy cold sea. Rescue crews noted that victims in the water were unable to
help themselves when life rings and other devices were thrown at them Out of
the 84 crew on board the rig, only 22 bodies were recovered by search teams
and all were found to have died from hypothermia according to autopsy reports.
Search teams were also able to recover 2 lifeboats and 6 life rafts, all in disarray,
over the course of the next four days. In hindsight, the missing 62 crew most
likely also died as a result of severe hypothermia.
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0.7
0.1
0.5
0.5
0.5
0.9
0.1
0.3
0.9
0.9
Success
0.8
0.5
5x10-6
0.1
0.2
0.5
0.5
6
7
8
9
Failure
12
13
Human factors/errors:
Operational issues:
Engineering/design issues:
14
Fig.8 Fault
Tree
TOP EVENT
15
CONCLUSION
The capsize of the Mobile Offshore Drilling Unit (MODU), the Ocean Ranger, was a
horrific disaster resulting in the loss of 84 lives. Initiated by a broken portlight,
the chain of events that followed could have been prevented through proper
personnel training, zero tolerance for production pressure at the expense of
health and safety, proper emergency planning, and integrity in our daily
engineering workings.
REFERENCES
1. Government of Canada. (1984) Royal Commission on the Ocean Ranger Marine
Disaster Volume 1 & 2. Ottawa, Ontario.
2. The Canadian Encyclopaedia, Ocean Ranger. [Online] Available at:
http://www.thecanadianencyclopedia.com/articles/ocean-ranger.[Accessed:15, May,
2014]
3. U.S. Coast Guard Marine Board of Investigation.(1983) MODU Ocean Ranger,
Capsizing and Sinking in the Atlantic Ocean on February 15, 1982 with Multiple Loss
of Life. United States Coast Guard. Washington D.C.
WaveStructural
impact failu
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