Volute Casing Centrifugal Pumps
constitutive to DIN EN 22 858/ISO 2858
according to ISO 5199
Series CWH
in back pull-out design
Application
For circulating heat transfer media such as thermal oil or hot
water in heat transfer systems (DIN 4754 and 4752). The media to be pumped may not contain any abrasive constituents
or chemically attack the pump material.
Materials
Construction/Mounting
Horizontal, single-stage, single-flow volute casing centrifugal
pump constitutive to DIN EN 22 858/ISO 2858 according to
ISO 5199.
Casing cover
Performance data at 50 Hz
Q
up to
1200 m3/h
pd
up to
97 m
DNd
from
-30 C up to + 350C
up to
25 bar
up to
250 kW
Please take notice of the pressure/temperature limits in dependence of
the material (see diagram Pressure and temperature limits as influenced by the casing material).
Requirement to hot water quality: water with low salt content or deionised
water acc. to VdTV Directive 02.89 TCH 1466 solids content 5mg/l,
without settling additives.
Toxic thermal oils are not hermetically sealed from the environment. In
this case we recommend the use of our magnetically coupled pumps.
Shaft sealing
By preassembled double-acting mechanical seal with stationary spring section (cartridge unit).
G8.4E
Denomination
Volute casing
Impeller
Shaft
Bearing bracket
W22
W29
EN-GJS-400-18 LT
(GGG-40.3)
1.0619
(GS-Ck 25)
EN-GJS-400-18 LT
(GGG-40.3)
EN-GJL-200 (GG 20)
1.4021 (X20 Cr13)
EN-GJL-250 (GG 25)
Bottom feet
Center-line feet
250 mm
The mentioned performance data are to be considered as a product
and performance abstract only. The particular operating limits can be
taken from the quotation or order acknowledgement.
Abbreviation
Material design
Material design
Abbreviation
CWH 250 500 G8.4E W22
Series
Size
Nominal discharge diameter
Nominal impeller diameter
Shaft seal design
Material design
The abbreviation is displayed on the nameplate.
Pressure and temperature limits as influenced by the
casing material
Material code
DIN EN 12 756
Pump side
Sliding ring
Carbon graphite,
antimony impregnated
A2
Counter ring
SiC. silicn carbide
Q1
Secondary seal
Carbon graphite
G2
Other metal components
CrNiMo steel
Rotating seal carrier
Carpenter 42
T7
Bellows
AM 350
T8
Carbon graphite,
antimony impregnated
A2
Counter ring
SiC. silicn carbide
Q1
Secondary seal
PTFE
Seal ring
PTFE, glassfibre reinforced
Y1
Coupling side
Sliding ring
Springs
CrNiMo steel
Other metal components
CrNiMo steel
Series CWH
Flanges
Flange connection dimensions according to EN 1092-1,
PN 25 or EN 1092-2, PN 25.
Bearing and lubrication
Ball bearing, oil lubricated
Connections
The following connections are always provided:
BI1
BO1
D1
FD1
FV1
GD1
GF1
GF2
GV1
LO1
KI2
KO2
Buffering system, inlet
Buffering system, outlet
Draining mechanical seal
Pumped fluid - draining
Casing cover - venting
Lubrication - draining
Lubrication - filling
Lubrication - filling
Lubrication - venting
Leakage - discharge *
Cooling - inlet
Cooling - outlet
* According to DIN 4754 for non-hazardous draining of heat
transfer medium leaking from the shaft seal.
Dismantling the insert unit
The insert unit can be taken out on the drive side without taking the volute casing and the motor off the base plate or the
pipe lines off the volute casing.
Shaft coupling and accidental contact protection
Double cardanic coupling with a spacer. A coupling guard as
contact protection according to DIN EN 294 (DIN 31001) is included, if the delivery contains pump, base plate and shaft
coupling.
Base plates
Base plate made from steel, welded, with drip channel.
With our interactive system ALL2CAD, you will get the aggregate dimensions.
Drive
Surface-cooled three phase squirrel-cage induction motors, IM
B3 type of construction; according to IEC, protection type IP 55,
performances and main dimensions according to EN 50347.
Attention: Motors provided by the client must be able to generate a cooling airflow in axial direction to the pump side that
unimpededly contacts the pump surface. It must also be ensured that any heat can be freely dissipated into the atmosphere.
Explosion protection
The pump fulfils the requirements according to EC
Explosion Protection Directive 94/9EG (ATEX 100a)
for equipment and equipment group II, category 2 G.
Categorisation into temperature classes according to EN
13463-1 depends on the temperature of the pumped medium.
The max. permissible temperature of the pumped medium for
the respective temperature classes are shown in the order
specific data sheet.
Note: In case of the operation of a category 2 pump, the unacceptable heating of the pump surfaces caused by a possible
operational fault must be prevented by a control mechanism.
In case of an operation with know parameters (Q, H, , =
const.), a pump performance controller can be supplied with
the pump to detect any operational faults.
GB/06.05 Ident No. 796 451
Series CWH
Series CWH
Wear resistant
Efficient
Robust
Pressure safe casing
parts with surcharge for
corrosion
Optimized hydraulic
parts
Minimized cavitation
wear by low NPSH
values
Low NPSH values
Very good efficiencies
Large flow rate
Minimized axial thrust
and oil lubricated angular contact ball bearing, double row, as
thrust bearing.
Robust oil lubricated
cylindrical roller bearing
Reliable
Especially rigid shaft
Minimized shaft deflection
at the total characteristic
Proper function of the
mechanical seal
Double cardanic coupling
Constant level oiler for
consistent lubrication
of the bearings and oil
level check
Very good smoothness
Generous dimensioned shaft
High tolerance against
alignment errors
Minimum forces on shaft
and bearing
Generous dimensioned casing parts
Especially long
durability
Transmission of high
starting torque
High fault tolerance
Easy to mount
Oil cooler
When dismounting the
pump, the volute casing can
remain in the piping
Supplementary cooling
of the bearings
Coupling for dismounting
When dismounting, the motor must not be displaced
on the base plate
Smooth running
Impeller is balanced
dynamically
GB/06.05 Ident No. 796 451
High temperature proof
Back pull-out design
Double-acting hightemperature mechanical seal (Cartridge)
Mechanical seal (cartridge)
Special hightemperature materials
Rapid and accurate mounting and dismounting
Thermosyphon buffer
system
Misalignment of the mechanical seal is eliminated
Series CWH
Performance graphs
n = 1450 1/min
n = 1750 1/min
For exact performance data please refer to the individual characteristics.
GB/06.05 Ident No. 796 451
Series CWH
Sectional drawing and part list
Denomination
Part No.
Denomination
Volute casing
Casing cover
Support foot
Shaft
Impeller
Cylindrical roller bearing
Angular contact ball bearing
Bearing bracket
Bearing cover
Bearing cover
Gasket
Gasket
Gasket
Seal ring
Seal ring
102.01
161.01
183.01
210.01
230.01
322.01
323.01
330.01
360.01
360.02
400.01
400.05
400.29
411.01
411.04
Seal ring
Seal ring
Shaft seal ring
Shaft seal ring
Mechanical seal
Disc spacer
Disc spacer
Cylindrical pin
Rivet
Constant level oiler
Cooling device
Venting
Hexagon head bolt
Stud bolt
Stud bolt
GB/06.05 Ident No. 796 451
Part No.
411.05
411.13
420.01
420.02
433.01
551.05
551.06
562.03
565.01
638.01
660.01
672.01
901.01
902.01
902.03
Denomination
Screw plug
Screw plug
Socket-head cap screw
Socket-head cap screw
Nut
Nut
Impeller nut
Circlip
Circlip
Circlip
Key
Key
Cup spring
Plate
Name plate
Part No.
903.01
903.13
914.03
914.04
920.01
920.03
922.01
932.01
932.02
932.06
940.01
940.02
951.01
970.01
971.02
Series CWH
Thermosiphon system
Connections
A
B
C
D
E
F
G
H
K
L
Buffer fluid inlet
Buffer fluid outlet
Cooling water connection
Connection for thermometer
Refilling
Connection for pressure gauge
Filling
Level switch
Venting
Draining
Denomination
G
G
G
G
G
G
G
G2
G
G
Part No.
Denomination
Part No.
Stool
Seal ring
180.01
411.68
Screwed connection
Screwed connection
731.68
731.69
Seal ring
411.69
Screwed connection
731.70
Seal ring
411.70
Screwed connection
731.71
Seal ring
411.71
Hexagon screw
901.30
Container
591.01
Hexagon screw
901.32
Pipe
700.01
Plug
916.01
Pipe
700.02
Hexagon nut
920.30
GB/06.05 Ident No. 796 451
Series CWH
Pump dimensions and auxiliary connections
Bottom feet
Dimensions in mm.
Subject to alterations.
Size
250-500/01
Suction
flange
Discharge
flange
DNs
DNd
300
250
Foot dimensions
Pump dimensions
a
b1 b2 h1 h2
Extension
dim.
c c1 e m1 m2 m3 n1 n2 n3 n4 n5
w s1 s2
200 699 339 391 475 700 130 26 10 35 260 190 60 800 670 540 140 200 530 28 18
x
250
Shaft end
d1
75 105 79,5 20
Center-line feet
Dimensions in mm.
Subject to alterations.
Size
250-500/01
Suction
flange
Discharge
flange
DNs
DNd
300
250
GB/06.05 Ident No. 796 451
Foot dimensions
Pump
dimensions
a
h2
h4
c1
h3 m1 m2 m3
n1
n2 n4 n5
Extension
dim.
s1
s2
200 699 700 368 80 30 10 35 475 180 96 60 1000 920 140 200 530 22
18
250
Shaft end
d1
75 105 79,5 20
Series CWH
Connections
BI1
BO1
D1
FD1
FV1
GD1
GF1
GF2
GV1
LO1
KI2
KO2
Mechanical seal
Tolerances of companion dimensions according to DIN EN 735.
Sense of rotation: clockwise, as seen from the driving side.
Dimensions in mm. Subject to alteration.
Flanges PN 25, DIN 1092-1
DNs / DNd
Df
bf
kf
d4f
zf
d2f
250
425
32
370
335
12
30
300
485
34
430
395
16
30
DNs / DNd
Df
bf
kf
d4f
zf
d2f
250
425
36
370
330
12
31
300
485
40
430
389
16
31
Flanges PN 25, DIN 1092-2
Subject to technical alterations.
ALLWEILER AG
Postfach 1140 78301 Radolfzell
Allweilerstr. 1 78315 Radolfzell
Germany
Tel. +49 (0)7732 86-0
Fax. + 49 (0)7732 86-436
E-mail: service@allweiler.de
Internet: http://www.allweiler.com
GB/06.05 Ident No. 796 451
Size
G
G
G
G
R
G
G
G
R
G
G
G
Denomination
Buffering system, inlet
Buffering system, outlet
Draining mechanical seal
Pumped fluid - draining
Venting casing cover
Lubrication - draining
Lubrication - filling
Lubrication - filling
Lubrication - venting
Leakage - discharge
Cooling - inlet
Cooling - outlet