DS2 Series 380V Servo Drive: Fast Reference Manual
DS2 Series 380V Servo Drive: Fast Reference Manual
DS2 Series 380V Servo Drive: Fast Reference Manual
Spectra Technologies
Safety caution
DO NOT install any driver which is damaged, lack of accessories or not the same
with the model ordered.
Installation
Wiring
Operation
Do not touch terminals for five minutes after the power has been turned OFF.
Before starting operation with a machine connected, change the settings to match
the parameters of the machine.
Comments
smoothly?
2. Model description
1Servo drive
DS2 45P5 A
Series name
DS2Series number
Configure type
Suitable motor
A: Standard configure
Voltage level
capacity
B: Economical configure
4380V
5P55.5KW
7P57.5KW
2Servo motor
Base size180
Feedback component: MPhotoelectric pulse coder
Performance Specifications: First 3 numbers mean rated torque, last 2 numbers mean rated
revolution;
For instance:35015rated torque 35Nm,rated revolution 1500rpm
48015rated torque 48Nm,rated revolution 1500rpm
Shaft SpecificationsAWithout keyBWith key
Power-loss brakeNullHave itZNot have it
Voltage level4-380V
Capacity5.5KW7.5KW.
3. Sections description
1Servo motor
Encoder code
Frame
Flange
Output (transmission) shaft
2Servo drive
POWER LED
Turn on when the drive power on
POWER
CHARGE LED
CHARGE
Panel display
STA
ESC
Panel keys
INC
DEC
ENTER
CN0/CN1/CN3
To connect the I/O signal and RS485 communication port
CN2
To connect the encoder on the servo motor
COM1
CN0
CN1
CN3
CN2
T P+ PB P- PE U
Installations
1. Servomotor
MS series servomotors can be installed either horizontally or vertically. The service
life of the servomotor can be shortened or unexpected problems might occur if it is installed
incorrectly or in an inappropriate location.
Caution
Antirust
1 Storage Temperature
Store the servomotor within -20~+60 as long as it is stored with the power cable
disconnected.
5
2 Installation Site
3 Concentricity
Please use coupling when connecting to machine; keep the shaft center of servo motor
and machine at the same line. It should be accord to the following diagram when installing
the servo motor.
Measure it at 4 places of the circle, the difference should be
below 0.03mm. (Rotate with the shaft coupler)
2. Servo drive
The DS2 series servo drives are base-mounted servo drives. Incorrect installation will
cause problems. Follow the installation instructions below.
1Storage Conditions
Store the servo drive within -20~+85, as long as it is stored with the power cable
disconnected.
2Installation Site
The following precautions apply to the installation site:
Situation
Installation in a
Control Panel
Installation Near a
Heating Unit
Installation Near a
Source of Vibration
Installation at a Site
Exposed to
Corrosive Gas
Other Situations
Installation Precaution
Design the control panel size, unit layout, and cooling method so the
temperature around the servo drives does not exceed 50C.
Minimize heat radiated from the heating unit as well as any
temperature rise caused by natural convection so the temperature
around the servo drives does not exceed 50C.
Install a vibration isolator beneath the servo drive to avoid subjecting it
to vibration.
Corrosive gas does not have an immediate effect on the servo drives,
but will eventually cause electronic components and terminals to
malfunction. Take appropriate action to avoid corrosive gas.
Do not install the servo drive in hot and humid locations or locations
subject to excessive dust or iron powder in the air.
Wall
3Orientation
Ventilation
4Installation
Follow the procedure below to install multiple servo drives side by side in a control panel.
50mm minimum
POWER
CHARGE
STA
ESC
INC
POWER
CHARGE
STA
ESC
DEC
ENTER
INC
DEC
ENTER
POWER
CHARGE
STA
ESC
INC
POWER
CHARGE
STA
ESC
DEC
ENTER
INC
DEC
ENTER
50mm minimum
faces outward.
Cooling
As shown in the figure above, allow sufficient space around each servo drive for
Side-by-side Installation
When install servo drives side by side as shown in the figure above, make at least 10mm
between and at least 50mm above and below each servo drive. Install cooling fans above the
servo drives to avoid excessive temperature rise and to maintain even temperature inside the
8
control panel.
Dimensions
1. Servo motor
180 SeriesUnits: mm
18
4- 13.5
180
180
0
114.3-0.035
0
35-0.025
51
3.2
233
LA
65
200
0
10-0.022
0
30-0.2
Type
MS-180ST-M21520-44P5
LA
Normal
Band-type brake
243
300
9
MS-180ST-M27015-44P3
262
319
MS-180ST-M35015-45P5
292
349
MS-180ST-M48015-47P5
346
403
2. Servo driveUnits: mm
DS2-45P5-A
CHARGE
POWER
STA
ESC
INC
10
DEC
ENTER
217.6
DS2-47P5-A
CHARGE
POWER
STA
ESC
ENTER
400.0
420.0
120.0
WARNING
* STORED CHARGE DO NOT TOUCH UNTIL
10 MIN. AFTER DISCONNECTION
* DO NOT CONNECT AC POWER TO OUTPUT
TERMINALS OF "U V W"
* RISK OF ELECTRIC SHOCK-DUAL SUPPLY
DISCONNECT MAINS AND LOADSHARING
BEFORE SERVICE
160.0
230.0
11
Servo unit
Encoder
Input power
DS2-4P-A3-phase AC380V50/60Hz
3-phase full-wave rectifier control IPM PWM sine-wave
Control mode
current drive
Temperature
Humidity
Using
0+50 /-20+85
Below 90% RH (no condensation)
Vibration
4.9m/s2 / 19.6m/s2
/impact
resistance
Structure
Base installation
Performance specification
Servo drive type
DS2-45P5-ADS2-47P5-A
Performance
change rate
Voltage
change rate
Temperatur
e change
rate
Frequency feature
Soft start time
12
250HzJLJM
065535msset acceleration, deceleration
individually
Input signal
RS485
Feedforward
compensatio
Performance
Positioning
finished
width
Input
pulse
type
Command pulse
Input signal
Input
pulse
state
Input
pulse
freque
ncy
Control
signal
Position output
External input
Input
I/O signal
signal
Changeable signal
distribution
External output
Output
signal
Changeable signal
distribution
13
No
Built-in regeneration unit, external regenerative resistor
For P-OT, N-OT action, deceleration stop or inertia
stop
0.01 B/A100
Program error, parameter error, overvoltage,
undervoltage, regeneration error, overtemperature,
Protection
Built-in function
communication
COM 2
Serial
parameter
Function
Debug online
Connector
Serial
parameter
Function
14
Wiring
1.
5.5KW driver
R S T P+ PB P- PE U V W
7.5KW driver
P+ P- R S T PE U V W PB
Terminal names
Function
RST
3-phase AC 380V10%50/60Hz
P+PB
P+P-
PE
UVW
2.
Motor connection
3.
Symbol
180 Series
PE
Name
Description
NO.
Name
PUL-
V2+
PUL+
Differential input
SI1
Description
+24V
for
open
collector
Input terminal 1
15
PUL+
3
V1+
DIR-
DIR+
input
DULDifferential input
DIR+
SI2
Input terminal 2
SI3
Input terminal 3
10
+24V
NO.
Name
Description
NC
Null
SI4
Name
Description
BO
Encoder output B
Input terminal 4
10
ZO
Encoder output Z
SI5
Input terminal 5
11
T-REF
SI6
Input terminal 6
12
V-REF
+24V
13
GND
SO3
Output terminal 3
14
GND
COM
15
GND
AO
NO.
Ground of output
terminal
NO.
GND
analog
input
GND for AO&BO
output
GND for ZO output
Encoder
output A
Description
NO.
Name
Description
SO1
Output terminal 1
RS485+
SO2
Output terminal 2
RS485-
COM
16
for
Ground of output
terminal
Input terminal
Function
Digital input
SI1SI6
PUL-PUL+/V1+
P2-00=0:A-phase pulseP2-00=2:pulse
DIR-DIR+/V2+
Pulse input
2Output signals
Class
Output terminal
Optocoupler output
SO1SO3
Function
Multi-functions Output Terminals
4
10
15
Drive
side
3
9
14
13
1
7
8
12
6
11
Encoder Side On
Motor
Name
180 series
Drive
side
Encoder Side On
Motor
Name
180 series
A+
B+
Z+
10
U+
12
W+
A-
B-
Z-
13
U-
10
15
W-
11
Shield
12
GND
13
5V
14
11
V+
15
14
V-
17
6. Communication port
DS2-45P5-ADS2-47P5-A
5-pin port
Pin
Name
Description
TXD
RS232 send
RXD
RS232 receive
GND
RS232 ground
Parameter
Name
Default Setting
Range
Baud rate
09
Number
P0-04.0
0300
1600
21200
32400
44800
59600
619200
18
738400
857600
9115200
P0-04.1
Data bits
08
P0-04.2
Stop bits
02 bits21 bits
P0-04.3
Parity
02
0No Parity1Odd Parity2Even
Parity
Modbus station number can be set freely, depending on the following parameter.
Parameter
Name
Unit
Default setting
Range
1255
Number
P0-03
19
FLT
R
S
T
P+
PB
PE
Regenerative
resistor
PUL-
CN0-1150
CN2
CN0-33.3K
DIR-
CN0-4150
V1+
/SON
CN0-7
Reverse prohibited
/N-OT CN1-2
(reverse prohibited when ON)
CN1-9
B0
Encoder
CN1-8
A0
output
CN1-13
GND
CN3-1
COIN
CN3-2
ALM
CN3-3
COM
Self-defined
CN1-6
S-RDY
output
CN1-7
COM
3.3K
Speed choice
/SPD-A CN1-3
3.3K
/SPD-B CN1-4
+24V
Z0
CN0-63.3K
Servo enable
3.3K
(ON is enable)
/ALMRS CN0-8
Alarm reset
(clear the alarm when ON)
3.3K
/POT CN0-9
Forward prohibited
(forward prohibited when ON) +24V CN0-10
3.3K
Speed choice
PG
CN0-2
V1+
CN0-5
24V
U
V M
W
PE
U
V
W
3.3K
CN1-5
Note: This is the standard connection diagram of open collector input (+24V).
20
POWER
Button name
STA
ESC
Function
STA/ESC
INC
DEC
INC
DEC
ENTER
ENTER
The operate panel can display the status, set parameter and run the command by
switching the basic mode.
The running status, auxiliary function, parameter setting, and monitoring are the basic
modes. The modes switch as the below diagram by pressing STATUS/ESC.
Power ON
Running status
Parameter setting
Monitoring
Auxiliary function
21
Display mode
1. Monitor Function U XX: XX means the number of the monitor function.
2. Auxiliary Function FXXX: The first X means group No., the last two X means the
member No. in the group.
3. Parameter Setting PXXX: The first X means group No., the last two X means the
member No. in the group.
4. Alarm EXXX: XXX means the alarm code.
Description
Standby
Servo OFF (motor power OFF)
Run
Servo ON (motor power ON)
Forward Run Prohibited
P-OT is OFF
Reverse Run Prohibited
N-OT is OFF
3. Monitoring Mode
The Monitoring Mode can be used to monitor the reference values, I/O signal status, and
servo drive internal status. The monitor mode can be set when the motor is running.
22
2Press the INC or DEC key to select the monitor number U-16, and then press and hold
ENTER to enter the monitor mode.
Monitor Display
Unit
U-00
Rpm
U-01
Rpm
U-02
U-03
0.1
U-04
0.1
U-05
Bus voltage
U-06
Module temperature
0.1
U-07
Rpm
U-08
00009999*1
U-09
command
00009999*10000
U-10
Rotate angle
00009999*1
U-11
(encoder value)
00009999*10000
U-12
00009999*1
U-13
command
00009999*10000
U-14
Pulse value of
00009999*1
Command
pulse
encoder pulse
Pulse
command
Pulse
23
U-15
feedback command
00009999*10000
U-16
Current position
00009999*1
U-17
(Accumulated)
00009999*10000
U-18
0.1A
U-19
0.01V
U-20
0.01V
U-21
U-22
command
encoder pulse
0
5 6 1
4
2
3 7
LED1 LED2
LED4 LED5
Diagram 1
Diagram 2
In diagram 1, LED4 and LED5 stand for input signals status, and LED1 and LED2
stand for output signals status. In diagram 2 there shows the segment No. of each LED.
The description of led display please refer toDS2 series servo drive user manual
LED1 LED2
0
5 6 1
4
2
3 7
LED4 LED5
Diagram 1
Diagram 2
In diagram 1, LED5 stands for input signals status, and LED2 stands for output signals
status. In diagram 2 there shows the segment No. of each LED.
24
The description of led display please refer to DS2 series servo drive user manual.
4. Auxiliary Function
Use the operate panel to do application in auxiliary function mode.
Group No.
Content
F0-**
F1-**
Auxiliary run mode, display the auxiliary run command and result
F2-**
F3-**
F4-00
F5-00
check system information. Press INC or DEC key to select different No., and press and hold
ENTER key to check current information. Press STATUS/ESC key to return.
The following table describes the meaning of each No.
Function No.
Description
Function No.
Description
F0-00
Motor Code
F0-01
Servo Series
F0-02
Servo Model
F0-03
F0-04
F0-05
F0-06
Software Version
F0-07
Hardware Version
1. Press INC or DEC key to select different No., and press and hold ENTER key to use
current function. Press STATUS/ESC key to return.
1Jog (F1-00)
Make sure that the motor shaft is not connected to the machine before jogging!
Press ENTER to power on the motor (servo on). Press INC for forward jogging, press
DEC for reverse jogging. Press STATUS/ESC key to power off the motor (servo off), and
25
Panel Display
Idle
Servo ON
State
Panel Display
Forward
Jogging
Reverse
Jogging
If correctly wired, the motor would rotate in 5 seconds in forward direction (fixed to
counter-clockwise), otherwise the motor would shock or vibrate, raising an alarm for worse.
In this case the power must be switched off immediately and check the wiring again.
Press STATUS/ESC key to return.
3Current Offset Auto-Adjustment (F1-02)
After the servo drive is updated to latest software version, or the motor does not revolve
smoothly for long time, the current offset auto-adjustment is recommended.
Select F1-02 and enter current offset auto-adjustment function, and the panel displays
rEF.
Press ENTER key to start current offset auto-adjustment, and the panel displays
blinking rEF.
26
About 5 seconds later auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.
4Speed command offset auto-adjustment (F1-03)
Select F1-03 and enter speed command offset auto-adjustment function, and the panel
displays rEF_o.
Press ENTER key to start speed command offset auto-adjustment, and the panel
displays blinking rEF_o.
About 1 second later, auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.
5Torque command offset Auto-Adjustment (F1-04)
Select F1-04 and enter torque command offset auto-adjustment function, and the panel
displays rEF_o.
Press ENTER key to start torque command offset auto-adjustment, and the panel
displays blinking rEF_o.
About 1 second later, auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.
6Forced Servo enables (F1-05)
0Cancel forced servo enables
1Forced servo enables
nameplate of each motor. When user needs to change a motor, please refer to the Quick
Guide to ensure the motor match the driver.
The following steps are how to change motor type.
27
mode.
The following steps show how to check alarm information.
1Press STATUS/ESC key to select Auxiliary Function mode.
2Press INC or DEC key to set group No. to 3, and press ENTER key.
3Press INC, DEC or ENTER key to modify the alarm No.
4Press and hold ENTER key to display corresponding alarm information.
The descriptions of alarm information please refer to DS2 series servo drive user
manual.
External monitoring
Select F5-00 in auxiliary function, the panel displays C-OUT which means external
monitoring mode, COM1 is effective, operate panel is ineffective. At this time user can
debug the servo via PC.
Press STATUS/ESC to return.
28
5. Parameter Setting
Select or adjust the functions via parameter setting. The following steps show how to
change a parameter.
The example below shows how to change parameter P3-09 from 2000 to 3000.
1Press the STATUS/ESC key to select the parameter setting mode.
2At this time the second LED is blinking, and press INC or DEC key to set the group No.
to 3. Press ENTER key to confirm.
3At this time the last LED is blinking, and press INC or DEC key to set the member No.
to 9. Press and hold ENTER key to confirm.
4At this time the panel displays the value in P3-09, and the last decimal 0 is blinking.
Press ENTER to left shift the blinking decimal. Press INC, DEC or ENTER key to modify
the value to 3000, and press and hold ENTER to confirm.
6. Alarm
Alarm code will pop up (E-XXX) if there is error in servo. The alarm state is invisible
when there is no error in servo. Press ENTER to reset the alarm.
It is no need to reset the alarm when the servo is OFF because of error.
Notes: when there is alarm, please clear the alarm reasons, then reset the alarm.
29
Parameter list
Effective time means the parameter can be modified when the servo is OFF, and effective
when servo is ON.
ParameterPXXX
PXXX. H
PXXX.L
Function
Unit
Default
Range
00
Main mode
Effective
01
Submode 1
07
07
0: idle
1: torque (command)
2: torque (analog)
3: speed (command)
4: speed (analog)
5: position (internal)
6: position (pulse)
7: speed (pulse)
02
Submode 2
0~7: same as submode 1
03
255
04
n.2206
n.000
0
n.220
9
05
30
01
forward rotate
1:From the side view of motor load, CW is
forward rotate
06
02
03
03
01
T-REF distribution
0: undefined.
1: make T-REF as external torque limit input
2: undefined.
3: when P-CL, N-CL is ON, make T-REF as
external torque limit input.
08
V-REF distribution
0: 1: make V-REF as external speed limit input.
Name
Unit
Default
Range
Effective
00
1Hz
100
15000
01
0.1ms
400
150000
02
1/s
100
12000
31
03
Reserved
04
1Hz
250
15000
05
0.1ms
10000
150000
1/s
250
12000
1%
0100
0.01ms
0~65535
loop
06
07
Reserved
08
Reserved
09
The
gain
of
position
loop
feedforward
10
Function
00
0,1,2
0,1
02
165535
03
165535
04
1ms
0100
05
Reserved
06
100Hz
5000
110000
07
0.1ms
20
01000
08
Reserved
09
Reserved
10
n.0000
01
32
Unit
Default
Range
Effective
11
-9999
+9999
12
-9999
+9999
13
0.1rpm
050000
14
1ms
065535
15
0.1ms
065535
0~1
1
F
Hex
0.1rpm
600
0~50000
0.1rpm
100
0~50000
switch
96
Name
Unit
Default
Range
Effective
00
0.01V
1000
1503000
01
rpm
100
-5000+5000
02
rpm
200
-5000+5000
03
rpm
300
-5000+5000
04
JOG speed
rpm
100
01000
05
1ms
065535
06
1ms
065535
07
0.01ms
065535
08
0.01ms
20
065535
33
09
rpm
Different for
each type
05000
0.01V
0100
speed)
10
Name
Unit
Default
Range
Effective
00
0.01V
1000
1503000
01
0.01ms
065535
02
1%
300
0300
03
1%
300
0300
04
1%
100
0300
05
1%
100
0300
06
1%
300
0300
07
rpm
2000
15000
controlling
08
Reserved
09
1%
-300300
10
0.01V
0100
voltage
Name
Positioning finished width /COIN
Unit
Command
Default
Range
Effective
0250
pulse
01
rpm
10
0300
02
rpm
20
11000
03
rpm
10
1250
width
34
/V-CMP
04
Command
50
010000
pulse
05
256*
command
pulse
1000
065535
06
1ms
0500
command)
07
rpm
100
05000
08
1ms
500
101000
09
5ms
0~100
10
0001
0000-0016
0000
0000-0016
0003
0000-0016
/P-CON
proportion
action
command ditto
12
35
ditto
13
0004
0000-0016
0002
0000-0016
0000
0000-0016
0000
0000-0016
0000
0000-0016
0005
0000-0016
0006
0000-0016
0000
0000-0016
0000
0000-0016
0000
0000-0016
0000
0000-0016
0000
0000-0016
ditto
14
15
16
17
18
19
20
21
22
/INHIBIT
command
pulse
prohibition
ditto
23
24
36
25
0000
0000-0016
0001
0000-0013
0000
0000-0013
0000
0000-0013
0003
0000-0013
0000
0000-0013
0000
0000-0013
ditto
26
Reserved
27
Reserved
28
29
30
31
/S-RDY ready
ditto
32
33
37
34
0000
0000-0013
0000
0000-0013
0000
0000-0013
0002
0000-0013
0000
0000-0013
ditto
35
/WARN warn
ditto
36
/NEAR near
ditto
37
/ALM alarm
ditto
38
/Z encoder Z signal
ditto
Alarm Information
Alarm
Code
E-001
Description
Program
damage
Reason
Solution
Re-download the program or
contact SPECTRA or an
authorized distributor
E-002
E-003
resistor
large
E-004
38
Bus under
voltage
E-005
Regenerative
Regenerative resistor is
resistor error
ineffective
regenerative resistor
E-006
temperature
time
E-007
Over current
E-008
Over speed
E-009
Analog input
error
E-010
Position offset
too large
E-011
E-012
E-013
error
Motor UVW is
short circuit
Motor UVW
current error
error
Encoder UVW
wire break
39
not connected
E-014
Encoder ABZ
wire break
E-015
Speed changes
too fast
(encoder
feedback error)
interference
wire
E-016
E-017
E-018
E-031
E-032
running
running
voltage is normal
Erase parameter
error
Motor code
error
drive type
again
Initialization
error
Contact SPECTRA or an
authorized distributor
Debug steps
b)
Please check the products before power on, make sure the devices are not
significant damage.
40
c)
d)
e)
f)
g)
Set F1-01=1, check if the motor can work normally. If yes, enter F1-00. If not,
check the cables.
h)
Enter F1-00 and proceed to jog test-running, if work normally, connect to motor.
i)
Before start the devices, set the parameters of servo according to actual
application, and adjust in real-time.
Motor code
Rotate
Capacity
Torque
Motor Type
Current
speed
KW
Nm
Overload
Motor code
A
RPM
MS-60ST-M00630
0.2
0.637
3000
1.8
1003
MS-60ST-M01330
0.4
1.27
3000
2.5
0004
MS-80ST-M02430
0.75
2.39
3000
3.0
0011
MS-90ST-M02430
0.75
2.4
3000
3.0
0021
MS-110ST-M04030
1.2
3000
5.0
0031
MS-110ST-M05030
1.5
3000
6.0
0032
MS-130ST-M06025
1.5
2500
6.0
0042
MS-130ST-M10015
1.5
10
1500
6.0
2.5
0044
MS-130ST-M07725
2.0
7.7
2500
7.5
0043
MS-130ST-M15015
2.3
15
1500
9.5
0046
MS-180ST-M19015
3.0
19
1500
12.0
2.5
0052
MS-180ST-M21520
4.5
21.5
2000
9.5
2.5
0150
MS-180ST-M27015
4.3
27
1500
10
2.5
0151
MS-180ST-M35015
5.5
35
1500
12
0152
MS-180ST-M48015
7.5
48
1500
20
0153
41
Motor code
DS2-20P2-AS
1003
DS2-20P4/-A/-AS
0004
DS2-20P7/-A/-AS
0011Default setting
0021
DS2-21P5/-A/-B
0031
0032
0042
0044Default setting
DS2-22P3-A
0043
0046Default setting
DS2-23P0-A
0052Default setting
DS2-45P5-A
0150
0151
0152Default setting
DS2-47P5-A
42
0153Default setting
Spectra Technologies
43