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FTO Vs FTC

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BLUEBOOK SPECIAL

FTO vs. FTC


FTC FLOW TO CLOSE

Unstable as
plug nears the
seat; i.e. low
flow. Lower
rangeability.

FTC

FTO FLOW TO OPEN

FTO
Stable as plug
nears or departs
the seat; i.e. all
flows. Very high
rangeability.
2

September/October 2012

-9-

Gases&Instrumentation

BLUEBOOK SPECIAL

FTO REDUCING REGULATOR


P1 = Higher Inlet
Pressure
P2 = Lower Outlet
Pressure

Pressure Plate

up

Rocker
Arm

Diaphragm

INLET P 1

F
down

P 2 OUTLET

PLUG

Inlet Pressure Tends To "Push" The Plug Open.


TO INCREASE
FLOW

PLUG MOVES RIGHT


+
DIAPHRAGM MOVES DOWN

RANGE SPRING RELAXES


+
P2 OUTLET DECREASES

FTO INCHES WATER COLUMN REGULATOR

Large Diaphragm
Force Multiplication
Lever
FTO; i.e. stable @ seat.
Soft springs.
Non-Relieving Pressure Reducing Regulator - WC
-10-

www.gasesmag.com

September/October 2012

BLUEBOOK SPECIAL

PROPORTIONAL BAND REDUCING REGULATOR


10%

20%

PRESSURE DROOP

40%

LOCKUP ZONE

OUTLET PRESSURE

30%

PROPORTIONAL BAND

LESS THAN 10%

PRESSURE FALLOFF

SETPOINT

FULL OPEN
MECHANICAL LIMIT
FLOW CAPACITY

0 LOW

HI

DIAPHRAGMS
How BIG are the FORCES ?

12 in.

6 in.

Diaph

= 100 #/in 2

D Diaph = 6 in.

D Diaph = 12 in.

A Diaph =

A Diaph =

xD2
4

xD2
4

F Diaph = P Diaph x A Diaph

F Diaph = P Diaph x A Diaph

F Diaph = 2830 #

F Diaph = 11,300 #
-11-

September/October 2012

Gases&Instrumentation

BLUEBOOK SPECIAL

PRESSURE LOADED REDUCING REGULATOR


P1 = Higher Inlet
Pressure
P2 = Lower Outlet
Pressure

P3

P3 = Loading
Pressure

Pressure Plate

Fup

Diaphragm

F
down
P2 P3
PLUG

INLET P1

F ps

P2 OUTLET

Works by the FORCE - BALANCE PRINCIPLE


F
up

F
down

Fps + (P1 x A port ) + (P2 x A diaph ) =


(P2 x A port ) + (P3 x A diaph )

-12-

www.gasesmag.com

September/October 2012

BLUEBOOK SPECIAL

DIFFERENTIAL REDUCING REGULATORS


Some applications require that a specified differential be maintained between two separate piping
systems, regardless of the Inlet Pressure variations of either system. The downstream pressure of one
system may be controlled with a Differential Reducing Regulator to accomplish this task.
As an example, a low pressure steam system must remain 20 psi above an oil distribution line. By
connecting a high pressure steam line though the Differential Reducing Regulator and loading the oil
pressure into the upper spring chamber of the Regulator above the diaphragm, a ratio can be maintained. By setting the spring adjustment for 20 psi, a 20 psi differential between the steam and oil
systems will then be maintained, even though the pressure of either system may vary. The downstream
steam pressure is actually being controlled.
The Outlet pressure of the Regulator is the sum of the loading pressure above the diaphragm plus
the Differential Pressure required. With this in mind, sizing of the Regulator is identical to Pressure
Reducing Regulators.

DIFF. REDUCING REGULATOR


Frs = Force of
Range Spring

P1 = Higher Inlet
Pressure

Fps = Force of
Piston Spring

P2 = Lower Outlet
Pressure
P3 = Loading
Pressure

Frs

Pressure
Plate

Diaphragm

P2 - P3 Pconstant

Dport

Pconstant = Prange spring


setting

INLET

P3

P1

Fup

F
down

PLUG
F ps

P2

OUTLET

Works by the FORCE - BALANCE PRINCIPLE


Fup = Fdown

Fps + (P1 x A port ) + (P2 x A diaph ) =


Frs + (P2 x A port ) + (P3 x A diaph )
6

September/October 2012

-13-

Gases&Instrumentation

BLUEBOOK SPECIAL

STEAM ATOMIZATION
DIFFERENTIAL REDUCING REGULATOR
DOUBLE-DIAPHRAGM; i.e. OPT-1+8+65
COMBUSTION
INPUT CONTROL
SIGNAL

FORCED
DRAFT
FAN

DAMPER
CONTROL
BACK PRESSURE /
RELIEF REGULATOR
AIR
DAMPER

COMBUSTION
CONTROL VALVE

PF

FOS

FOS

PL

FOR

VENT

P1

VENT

DOUBLE DIAPHRAGM
DIFFERENTIAL
REDUCING REGULATOR
W/FLOW-THRU SP. CH.

P2

BURNER
NOZZLE

P1 Steam Supply Pressure;


normally constant.
P2 Steam Outlet Pressure;
variable.

Psizing = P1 P2; variable

PL Oil Loading Pressure;


variable.

Pdifferential = P2 PL; nearly constant,


except for droop effect.
Set by adjusting range
spring.

PF Fuel Supply Pressure.

PRESSURES

BURNER
LOAD

P1 psig

P2 psig

LOW

125

55

125

83

HIGH

BURNER

STM

STM

MED

BURNER
GUN

LOW FLOW

FOS FUEL OIIL SUPPLY


FOR FUEL OIL RETURN
STM STEAM SUPPLY

125

69

PL psig

Pdifferential psid

PF psig

70

40

15

100

42

70

13

Psizing psid
56

55

14

90
80

LOW

175

75

100

60

15

120

HIGH

175

113

62

100

13

100

MED

175

94

81

80

14

110

This material extracted with permission from the Cashco "Blue Book." For more information see www.cashco.com or +1 785-472-4461

www.gasesmag.com

-14-

September/October 2012

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