Catalog No.

370-027
September 2007

Morse Hy-Vo Chain*

2007 Morse Application Guide
Automatic Transmission and Transfer Case Chains

Full Product
Line Offering

Gemini Systems

Advanced
Technology
Rocker Joint,
Round Pin,
Over 120 years of
Drivetrain Chain
Manufacturing and
Engineering
ET Guide,
ZX Link Design

Patented Randomization
Patterns

OEM Quality
Engineering Support

Availability

Morse and Hy-Vo, BorgWarner are

registered trademarks of Borg-Warner, Inc.
All Rights Reserved
Copyright 2007 BWA

Compliments of:

Drivetrain
Leadership

Transtar Industries
7350 Young Drive
Cleveland, OH 44146
440-232-5100

Before installing any parts listed in this applications guide, consult the
appropriate OEM Vehicle Manufacturers instruction manual for proper installation
procedures. This guide contains parts information only. Use parts only for the
applications listed in this guide.

Morse Hy-Vo Chain

STANDARD WARRANTY POLICY
LIMITED WARRANTY
WARRANTY
BorgWarner, Morse Hy-Vo chains and sprockets are warranted to be free from defects
in material and workmanship for a period of 24 months from the date of purchase and
installation on the consumers vehicles. MORSE TEC does not warrant or make any
representations concerning its products when not installed with new (OEM approved)
sprockets and used strictly in accordance with the manufacturers instructions for such
installation and operation, and in accordance with good installation and maintenance
practices of the automotive industry.
THIS IS THE SOLE WARRANTY. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE DISCLAIMED. MORSE TEC WILL NOT BE
LIABLE FOR LABOR CHARGES AND OTHER INCIDENTAL OR CONSEQUENTIAL
LOSSES THAT MIGHT BE CLAIMED AS A RESULT OF THE FAILURE OF ANY PART,
NOR SHALL IT BE LIABLE FOR DAMAGES OR INJURY TO PERSONS OR
PROPERTY RESULTING FROM THE MISUSE OR IMPROPER INSTALLATION OF
ANY PART SUBJECT TO THIS WARRANTY.
Any MORSE TEC product being returned for warranty claim must be accompanied by
the mating system parts, i.e. sprockets and/or chain, and returned through national
accounts. MORSE TEC reserves the right to examine all parts returned to it for warranty
claim to determine whether or not any such part has failed because of a defect in
material or workmanship. MORSE TEC obligation under this warranty shall be limited to
repairing, replacing, or crediting, at its option, any part found to be so defective.
Regardless of whether any part is repaired, replaced, or credited under this warranty,
transportation charges on the return of such part must be prepaid by the customer.
MORSE TEC liability under this warranty shall terminate on any part where there has
been any alteration, abuse, misuse of, or damage resulting from negligence of others;
any part on which the model number or trademark has been defaced or removed; or any
part damaged by flood, fire, storm, or other acts of God.

Table of Contents
Link and Pin Nomenclature ....................................................................................................... 1
Chain Components ................................................................................................................... 2
Chain Quality Parameters ......................................................................................................... 2
Chain Operating & Measurement Terms ................................................................................... 2
Why Morse Hy-Vo Chain?
Design Features and Benefits ............................................................................................. 3
Quality Features and Benefits ............................................................................................. 3
Important Rebuilding Notes ................................................................................................. 3
Application Listings for Morse Hy-Vo Chain (Automatic Transmission Chains)
GM ....................................................................................................................................... 4
GM Racing Applications/Special Order ............................................................................... 5
Ford ..................................................................................................................................... 6
Chrysler ............................................................................................................................... 7
Imports ................................................................................................................................ 7
Transfer Case Chains by Transfer Case Model to Corresponding OEM
New Process/New Venture Gear ......................................................................................... 8
Magna Steyr ........................................................................................................................ 9
BorgWarner Torque Transfer Systems ............................................................................... 10
Other Applications: 100 Series Are Manufactured by Morse TEC, Japan ......................... 12
Interchange ............................................................................................................................. 13
Troubleshooting Guide for Transmission and Transfer Case Hy-Vo Chain and Sprockets ...... 15
Features and Benefits in Chain Design Spanish ................................................................ 16
Features and Benefits in Chain Design French .................................................................. 17
BorgWarner TTS Transfer Case Photo Gallery .......................................................... back cover

Link and Pin Nomenclature

NOTE: A round pin chain can be rolled into a ball. A rocker pin chain cannot be. Each type requires
certain sprockets and should not be interchanged. ET guide (elastically tuned) type guide links began in
1995 on certain applications. ET guide links more evenly distribute load for better wear characteristics.

Chain Components
Link Apertures: Holes in Links either round or Rocker Joint shaped to match the connecting
Pins. This is the area of articulation in the chain.
Guide Link: Link plate positioned on the outside of the chain. This pilots the chain on the
sprocket.
Link Flank: Lower portion of link which engages the sprocket teeth.
Link Crotch: Space between link flanks which clear the sprocket tooth tip.
Link Back: The outside curvature of the Link design to provide strength and operating
smoothness. Some are designed flat rather than curved.
Round Pin: Singular round pin used to articulate the chain.
Rocker Joint Pin: Two pins are utilized to articulate the chain.
Rocker Pin Styles:
Type 6900 two triangular pins that rock in the aperature
Type 8600 two ovular-shaped pins that rock in the aperature (Some may be ET Guide.)
Type 9600 two ovular-shaped pins that rock in the aperature. The guide link is an ET
design riveted link.
Type ZX two ovular-shaped pins that rock in the aperature. The guide link is an ET design
riveted link. Enhanced link closure design.

Chain Quality Parameters

Tensile Strength: The ability of the chain to endure under the loads that are applied during
sprocket engagement and operation. It is measured as the ultimate strength of the chain
which is the load at which it would break or fail. There are centrifugal forces created during
operation. The steel quality of the links and pins and the chain design are important in
contributing to a high tensile strength.
Fatigue Strength: The ability of the chain to endure the loads and operating conditions
repeatedly over time.
Wear Rating: The amount of wear that occurs during operation.

Chain Operating & Measurement Terms

Pitch: Effective length between the centerpoints of the apertures, which are the points of joint
articulation.
Width: The approximate dimension between the inside and outside guide links.
Random Chain: Certain patterns are interlaced in a random link pattern utilizing two different
link styles in rows across the chain.
Chordal Action: Radial or transverse motion of the chain strand resulting from sprocket
engagement. Sound is created from this engagement.
Decibel Measurements: The measurement of the total sound coming from the system in
operation.
Chain Description: Nominal measurements for a chain:
Example: 3/8P x 1-1/4 W x 72P
3/8 pitch by 1-1/4 approximate width by 72 total pitches
72 pitches would be 36 total guide plates per side
2

Why Morse Hy-Vo Chain?

Design Features and Benefits
Application Specific Design Styles: Morse offers a full line of applications which include
round pin, three styles of rocker joint pin chain, ET guide links, and the new patented Morse
Gemini system. Each of these are specified by application based upon loads, operating
conditions, and operating space. (Substituting design styles is not recommended since sprocket
engagement would be affected.)
ET Guide Links: A patented guide link design which offers more even load distribution during
operation. Chain designs will be upgraded based upon OE service conversions.
Chain Randomization: This is a patented design utilizing two different link styles to break up
frequencies created from sprocket engagement. Patterns are selected at the time of OE design
to minimize noise and vibration levels and to optimize operating strengths for each application.

Quality Features and Benefits

Quality and OEM Certification: In addition to having QS 9000 Certification, Morse Hy-Vo
Products utilize only the finest grades of steel for the links and pins. This means no inclusions or
dirt in the steel itself. This contributes to the highest Tensile, Fatigue, and Wear characteristics.
Proprietary Design and Manufacturing Techniques also create the highest quality chain in the
aftermarket.

Important Rebuilding Notes

Chain Elongation: Even though Morse Hy-Vo Products are built to last, when the rebuilder has
the unit down, the sprockets and chain should be checked thoroughly.
Remember that it is very difficult for the aftermarket customer to measure chain elongation. One
reason for this is shaft movement when the unit is apart. In certain cases, when the shafts are
fixed with the cover off, an experienced field estimate may be acceptable.
Morse has special equipment to measure elongation parameters. In addition, each application
could be different depending upon the application parameters.
The accuracy rate or error rate is 50% without using the right equipment to measure elongation
of a chain. Every application has its own variations and the manufacturers recommended
specifications for chain tolerances should be referenced.

If the chain has been in service for over 60,000 miles,

if the unit is torn down, or if the unit shows
signs of problems, neglect, or abuse replace the chain.

Application Listings for Morse Hy-Vo Chain

Automatic Transmission Chains
Transmission

Description

Year

Axiom
Part
Number

Transtar
Part
Number

General Motors
125/125C

3/8 Pitch x 3/4 Wide x 84 Pitches, Round Pin Type

80-83

A64700

51973

125C

3/8 Pitch x 7/8 Wide x 84 Pitches, Round Pin Type

80-Up

A84700A

51973A

325

3/8 Pitch x 1-3/4 Wide x 110 Pitches, Rocker Joint Type

79-81

A54700C

32973

325-4L

3/8 Pitch x 1-1/4 Wide x 102 Pitches, Rocker Joint Type

82-85

A54700D

32973A

425

3/8 Pitch x 2 Wide x 124 Pitches, Rocker Joint Type

66-78

A34700G

34417

4T40E (4 Cylinder)

3/8 Pitch x 3/4 Wide x 84 Pitches, Rocker Joint Type

95-03

A14700A

86973

4T40E (4 Cylinder)

3/8 Pitch x 5/8 Wide x 84 Pitches, Rocker Joint Type New ZX Design

11/03-Up

A14700C

86973C

4T45E (6 Cylinder)

3/8 Pitch x 7/8 Wide x 84 Pitches, Rocker Joint Type, ET guide

99-2/04,
7/04-Up

A14700B

86973B

4T45E (6 Cylinder)

3/8 Pitch x 5/8 Wide x 84 Pitches, Rocker Joint Type New ZX Design

3/04-6/04

A14700C

86973C

4T45E Saturn LS

3/8 Pitch x 7/8 Wide x 84 Pitches, Rocker Joint Type, ET Guide

99-6/04

A14700B

86973B

4T60/4T60E

3/8 Pitch x 7/8 Wide x 84 Pitches, Round Pin Type

83-93

A84700A

51973A

4T60E

3/8 Pitch x 7/8 Wide x 84 Pitches, Rocker Joint Type, ET Guide

(Previously HV035)

94-99

A14700B

86973B

4T60E (Riviera)

3/8 Pitch x 7/8 Wide x 84 Pitches, Rocker Joint Type (Previously

HV036 with a Special Lacing Pattern for Riviera only The HV058
accommodates this)

95-99

A14700B

86973B

4T60 Allante Only

1990 Cadilac GM # 8661010 is not available. Discontinued.

4T65 Gemini Design

(Excludes 05 V8)

3/8 Pitch x 1/2 Wide x 84 Pitch Two per Application, One Blue
Guide Link

97-Up

A84700G

51973E

4T65E Gemini Design S

3/8 Pitch x 1/2 Wide x 84 Pitch S Design, Two per Application,

Two Blue Guide Links

05-Up

A84700G

51973E

4T65 Gemini Kit

With 33 Drive & 37 Driven Sprockets Kit Sprockets and Gemini

Chains (Volvo)

97-Up

A84705GAK*

K66977J*

4T65 Gemini Kit

With 35 Drive & 35 Driven Sprockets Kit Sprockets and Gemini

Chains

97-Up

A84705GK*

K66977H*

4T65 Gemini Kit

With 37 Drive & 33 Driven Sprockets Kit Sprockets and Gemini Chains
(3.8L, L67 Grand Prix)

97-Up

A84705GBK*

K66977G*

.436 Pitch x 1 Wide x 84 Pitches, Rocker Joint Type

93-Up

A94700B

83973A

(V8 and retro HV-065)

4T80E

Morse Gemini Chain System

90

*Thrust washers order Axiom #84279H or Transtar #66420A (exc. Volvo)

*For Volvo thrust washers order OE #24213761
*Reluctor Wheel order Axiom #D84845G or Transtar #D66989.

Morse Gemini systems are a set of 2 chains which run

on phased sprockets. This patented design significantly
reduces the overall NVH (noise) in the system.

Morse TEC
Limited Edition
GM 4T65E Replica
Axiom Part Number
5006116CAW
Transtar Part Number
390-050
Watch for Promotions
During the year!

Transmission

Description

Year

Axiom
Part
Number

Transtar
Part
Number

A84700H

51973H

GM Racing Applications/Special Order

4T65E Racing

Spring Link, .4375 Pitch x 1 Wide x 72 Pitches

Made in Japan in prototype lab, PN 5005747
Special Application 201 HV 3504-72 MTS.

Description

Year

Axiom
Part
Number

Transtar
Part
Number

AXOD/AXODE

3/8 Pitch x 3/4 Wide x 86 Pitches, Round Pin Type (one copper guide
link)

86-7/03

A86700

67973

AXOD

3/8 Pitch x 7/8 Wide x 86 Pitches, Round Pin Type (one green
guide link)

86-88

A86700A

67973A

AX4S-SHO/AX4N

3/8 Pitch x 3/4 Wide x 86 Pitches, Rocker Joint Type 9600 Series,
ET Guide (three copper guide links)

93-03

A86700HA

67973B

AX4N With 2.5, 3.0

Liter Vulcan and Duratec
Engines

3/8 Pitch x 3/4 Wide x 86 Pitches, Rocker Joint 8600 Series

(2 blue links side by side)

04-Up

A86700HA

67973B

AX4N 4.6L 4V, 4.2L

3/8 Pitch x 7/8 Wide x 88 Pitches, Rocker Joint Type 9600 or

8600 Series (one blue guide link) 2004 change to 8600 Series from
9600 (Both will work)

95-Up

A86700H

67973C

AX4S (Windstar)

3/8 Pitch x 3/4 Wide x 88 Pitches, Round Pin Type (two copper
guide links)

96-11/04

A86700G

67973D

3/8 Pitch x 3/4 Wide x 88 Pitches, Rocker Joint 8600 Series

(two copper guide links)

05-Up

A86700HC

67973H

.4346 Pitch x 3/4 Wide x 90 Pitches, Rocker Joint Type, ET Guide

(one copper guide link)

94-02

A96700D

85973

.4346 Pitch x 3/4 Wide x 90 Pitches, Rocker Joint Type, ET Guide

(one copper guide link)

98-02

A96700D

85973

.4346 Pitch x 1 Wide x 92 Pitches, Rocker Joint Type 8600, ET Guide

(two copper guides separated by two silver guide links)

94-Up

A96700EA

85973A

.4346 Pitch x 3/4 Wide x 92 Pitches, Rocker Joint Type, ET Guide (two
copper guide links next to each other)

94-04
(2.5L
2000-04)

A96700E

85973B

Transmission

Ford

(Freestar AX4N)

4F50N With 3.9 Liter

Engine

CD4E
(Contour/Mondeo 2.0L)

CD4E
(Mystique/Cougar 2.0L)

CD4E
(2.5L/3.0L V6)

CD4E (1.8L/2.0L I4)

Mazda

AXOD

Note: CD4E ET Guide Upgrade:

Axiom
Transtar
A96700D
85973
Used with the 2.0 Liter Engine, F3RZ7G249A, F6RZ7G249AA
A96700EA 85973A
Used with the 2.5 and 3.0 Liter Engines through 99, F5RZ7G249C, F6RZ7G249CA
A96700E
85973B
Used with 2.0 Liter Probe, the later 2000 Model Yr 2.5L are 3/4 Wide, F5RZ7G249B, F6RZ7G249BA
The latest CD4E chains use the ET Guide Technology for better wear characteristics and load distripution. The earlier non ET Guide
chains should be replaced with the newer chains when the unit is down.

Transmission

Description

Year

Axiom
Part
Number

Transtar
Part
Number

Chrysler
A606

One Chain 1-3/4 Wide x 62 Pitches, Rocker Joint Type 4539777

Discontinued, convert to TK004 and update sprockets

93-94

A62700BK

K72973A

A606

Two Chain (Gemini Design) 3/4 Wide x 62 Pitches, Rocker Joint

Type, ET Guide 4659190

95-03

A62700B

72973A

A606 Gemini Kit

Chain/Sprocket/Snubber Package (to update) 93-94 (Except Prowler

Application)

93-03

A62700BK

K72973A

A606

Sprocket - 32 Teeth - 4659232 Drive (3.2L and 3.5L Engines)

95-03

A62705B

N/A

A606

Sprocket - 33 Teeth - 4659233 Driven (3.2L and 3.5L Engines)

95-03

A62706B

N/A

A606 Prowler

Sprocket - 31 Teeth - 4659831 Drive (2.7L and 3.5L Prowler Engines)

97-03

A62705C

N/A

A606 Prowler

Sprocket - 34 Teeth - 4659834 Driven (2.7L and 3.5L Prowler Engines)

97-03

A62706C

N/A

A606 Prowler Kit

Chain/Sprocket/Snubber Package (31 Drive, 34 Driven Sprockets)

97-03

A62700CK

TK005

A606

Snubber - 4659187

all

A62701C

HVS-47

Non-Turbo - 3/8 Pitch x 1 Wide x 76 Pitches, Rocker Joint Type

72-78

A149700

58973

Turbo - 3/8 Pitch x 1 Wide x 76 Pitches, Rocker Joint Type

79-Up

A149700A

58973A

Tercel A55

3/8 Pitch x 3/4 Wide x 62 Pitches, FWD 4WD

79-86

A257700

62973

Volvo XE90 PTU

.4346 x 1-1/4 Wide x 62 Pitches, Rocker Joint Type

04-Up

HV-094

HV-094

42LE Morse Gemini A606

Imports
Saab T37
(Special Order)

Saab T37
(Special Order)

Transfer Case Chains by Transfer Case Model to Corresponding OEM

NEW PROCESS/NEW VENTURE GEAR
Case Model

OEM Mfg

Notes

Part
Number

Nominal Chain Dimensions

119

Chrysler Jeep

80-88 Jeep

HV-015

3/8 Pitch x 1-3/4 W x 98 Pitches - RJ

120

GM

GMT360, Trailblazer SS, Special

Lacing Pattern

HV-512

.375 Pitch x 1-1/4 W x 86 Pitches - RJ

125 / 140 WK

Ford & Jeep

Ford Australia, Full Time, Jeep

Grand Cherokee 2005

HV-059

.375 Pitch x 1-1/4 W x 86 Pitches - RJ

129

Chrysler Jeep

80-88 Jeep

HV-015

3/8 Pitch x 1-3/4 W x 98 Pitches - RJ

140

Chrysler Jeep

Single speed Grand Cherokee

2005-Up (Snubber HVS-071)

HV-089

3/8 Pitch x 1-1/4 W x 86 Pitches - RJ

144HB

Chrysler

Dodge Durango ST

HV-072

.375 Pitch x 1-1/4 W x 98 Pitches - RJ

149

GM

Full Time full size truck, Silverado

SS and GMC Sierra Denali

HV-072

.375 Pitch x 1-1/4 W x 98 Pitches - RJ

203

Chrys/Ford/GM

73-78

HV-005

3/8 Pitch x 2-1/2 W x 98 Pitches - RJ

203

Chrys/Ford/GM

78-79

HV-009

.5033 Pitch x 2 W x 72 Pitches - RJ

207

Chrysler

84-88 Jeep

HV-022

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

208

Chrysler Jeep

80-88 Jeep

HV-014 (RJ)/
HV-025 (RP)

208

Ford

80-88

HV-012

.5033 Pitch x 1-1/4 W x 84 Pitches - RP

218

GM/AM General

86-99 (Hummer)

HV-026

.5033 Pitch x 1-1/2 W x 72 Pitches - RP

219

Chrysler Jeep

80-90 Jeep

HV-015

3/8 Pitch x 1-3/4 W x 98 Pitches - RJ

225

Ford

Land Rover

HV-083

3/8 Pitch x 1-3/4 W x 90 Pitches - RJ

226/126

GM

Active on Demand, GM 360, 370

Envoy and Trailbrazer

HV-059

.375 Pitch x 1-1/4 W x 86 Pitches - RJ

228, 229

Chrysler Jeep

80-90 Jeep

HV-015

3/8 Pitch x 1-3/4 W x 98 Pitches - RJ

231A

Chrysler Jeep

89-up Jeep

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

231C/233C

GM

W2.8L 89-Up

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

231C/233C

GM

W4.3L 89-98

HV-022

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

231D

Chrysler

89-up Jeep

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

233 Electric

Chrysler Jeep

95-Up Jeep

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

231/233HD

GM

T Truck S10, Dodge Dakota

HV-022

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

236/136

GM

98-Up Blazer, Bravada, & Astro Van

HV-062

3/8 Pitch x 1 W x 98 Pitches - RJ

235

VW Porsche

VW and Porsche SUV

HV-082

3/8 Pitch x 1.5 W x 98 Pitches - RJ

241

Jeep

Part Time Jeep Rubicon

HV-081

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

241C/243C

Chrysler/GM

GM 89-98, 243 Electric Shift,

Dodge Full 93-98

HV-025

.5033 Pitch x 1-1/4 W x 72 Pitches - RP

241G2

Dodge

Part time electric Shift, Ram 1500

Standard 2002 - May 2004

HV-081

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

241G2 + Off
Road

Dodge

Part time electric Shift, Ram 1500

Standard, June 2004 and up

HV-072

.375 Pitch x 1-1/4 W x 98 Pitches - RJ

241HD

Chrysler

Dodge 90-99

HV-031

.5033 Pitch x 1-1/2 W x 72 Pitches - RP

242/244

Chrysler Jeep

89-2000 Jeep

HV-028

.5033 Pitch x 1 W x 72 Pitches - RP

242 / 242 WJ

Chrysler

Durango, Dakota and Jeep with

5.2L and 5.9L Engines 98-04

HV-063

3/8 Pitch x 1-1/4 W x 98 Pitches - RJ

.5033 Pitch x 1-1/4 W x 72 Pitches

NEW PROCESS/NEW VENTURE GEAR

Case Model

OEM Mfg

Part
Number

Notes

Nominal Chain Dimensions

242KJ

Jeep

Jeep Liberty Select Trac 02-Up

HV-062

3/8 Pitch x 1 W x 98 Pitches - RJ

242ECE

Chrysler Jeep

Jeep Europe XJ & ZJ

HV-061

.5033 Pitch x 1 W x 72 Pitches - RJ

242H

GM/AM General

AMG Hummer H1

HV-060

.5033 Pitch x 1-1/4 W x 72 Pitches - RP

243G2

Dodge

Part time electric Shift Ram 1500,

2002 - May 2004

HV-081

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

243G2

Dodge

Part time electric Shift, Ram 1500

Optional All 4WD June 2004 and up

HV-072

.375 Pitch x 1-1/4 W x 98 Pitches - RJ

244DR (Heavy
Duty)

Dodge

2004 Dod Dakota w/4.7L and 5.9L

on Quad Cab

HV-072

.375 Pitch x 1-1/4 W x 98 Pitches - RJ

244HB

Dodge

Dodge Durango Gemini System,

2004 and up

TK006

Two Sprockets (HS014) and Two Chains

(HV084)

244HB

Dodge

Chains (2)

HV-084

.375 Pitch x .625 W x 98 Pitches - RJ

245

Jeep

2-Speed Low Range Grand

Cherokee 2005-Up (Snubber
HVS-071)

HV-090

3/8 Pitch x 1-1/4 W x 86 Pitches - ZX

Design

246

GM

99 SUV Only, One Blue Guide Link

HV-063

3/8 Pitch x 1-1/4 W x 98 Pitches - RJ

246

GM

99-Up GMT 800, 2000-Up Full Size

SUV (3 Blue Guide Links)

HV-072

3/8 Pitch x 1-1/4 W x 98 Pitches - RJ

247

Chrysler Jeep

99 Jeep Grd Cherokee

HV-071

3/8 Pitch x 1 W x 98 Pitches - RJ

HVS-071
Snubber

5-1/2 Long x 1.125 W x 3/4 High

(2 holes)

249

Chrysler Jeep

92-98 Jeep

HV-034

3/8 Pitch x 1-1/4 W x 98 Pitches - RJ

261/263

GM Full Time

GMT 800 (3 Blue Guide Links) 99+

HV-072

3/8 Pitch x 1-1/4 W x 98 Pitches - RJ

261HD/263HD

GM Part Time

GMT 800 Full Size K Truck

HV-069

3/8 Pitch x 1-1/2 W x 98 Pitches - RJ

261SHD/263
SHD/HD2

Dodge/GM

2001-Current

HV-074

.4346 Pitch x 1-1/2 W x 84 Pitches - RP

271/273 Electric
Shift

Ford

98-Up F250/350/450/550
(03 Dodge)

HV-064

.4346 Pitch x 1-1/2 W x 98 Pitches - RP

276

Land Rover

Land Rover 6x6 Third Axle

HV-506

.5033 Pitch x 1-3/4 W x 40 Pitches - RP

RJ = Rocker Joint

RP = Round Pin

MAGNA STEYR

BMW Snubber used with ATC 400, ATC 500

Short Snubber Design

03-Up

Part
Number
HVS-072

BMW X3 Single Speed Case with TOD (ATC 400)

.375 Pitch x 1-1/4 W x 80 Pitches - RJ

03-Up

HV-086

BMW X5 Single Speed with TOD (ATC 500)

.375 Pitch x 1-1/4 W x 86 Pitches - RJ

Special Lacing Pattern, 2 Blue Links

03-Up

HV-087

BMW X5 Single Speed Case with TOD (LWX500)

.375 Pitch x 1-1/4 W x 86 Pitches - RJ, One

Blue Link

01-02

HV-088/
HV-059

GM NP8, NP1 & NP2 (LD)

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

2008-UP

HV-501

GM NP8, NP1 & NP2 (HD)

.4346 Pitch x 1-1/2 W x 84 Pitches - RJ

2008-UP

HV-502

GM NP1 & NP2 (SHD)

.4346 Pitch x 1-1/2 W x 84 Pitches - RP

2008-UP

HV-074

Land Rover 2-Speed Case with Locking Center Differential

.375 Pitch x 1-3/4 W x 84 Pitches - RJ

04-Up

HV-085

Mercedes M

.375 Pitch x 1-1/2 W x 84 Pitches - RJ

03-Up

HV-091

Mercedes M Dual Clutch 2-Speed

.375 Pitch x 1-3/4 W x 84 Pitches - RJ

2005-Up

HV-098

Transfer Case Application

Description

Year

BORG WARNER TORQUE TRANSFER SYSTEMS

1305

Chrysler Jeep

73-79 Jeep

Part
Number
HV-007

1345
1345

Chrysler Jeep
Ford

CJ7 w/Auto Overdrive

Fd 80-82, 150, 250, 350

HV-007X
HV-013

3/8 Pitch x 2-1/2 W x 92 Pitches - RJ

.5033 Pitch x 1-1/2 W x 86 Pitches - RJ

1350
1354 ES Part Time

Ford, Chrysler
Ford

Fd 80-83, Jeep 84-88

2005-UP Sport Trac, Explorer Sport

HV-022
HV-505

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

.5033 Pitch x 1 W x 62 Pitches - RP

1354
1354

Ford
Ford

Fd 90-Up
2000 Sport Trac, Explorer Sport

HV-022
HV-068

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

.0533 Pitch x 1 1/4 W x 62 Pitches - RP

1356
1361

Ford
Range Rover

Fd 80-96 F Series/Bronco
Range Rover 88-96

HV-012
HV-049

1370

GM

80-Up Full Size Truck

HV-025

.5033 Pitch x 1-1/4 W x 84 Pitches - RP

.5033 Pitch x 2 W x 74 Pitches - RJ
Spring Lk
.5033 Pitch x 1-1/4 W x 72 Pitches - RP

1372*

GM

HV-032

1372*

GM

90-95 L Van All WD with Straight

Pitch
90-97 S Blazer Trk/Bravada/
Cyclone/Typhoon with random
pitch

4401

GM

GMC 3500

HV-025

4402

Hyundai

A1 Van, Galloper

HV-027

4404

Ford

Explorer/ Mountaineer to 97

HV-051

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

Note: 1 blue link

4404 w/5 Liter

Ford

Explorer/ Mountaineer with 5 Liter

Engines 98-2000

HV-070

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

Note: 2 blue links separated by one link

4405
4405

Ford
Ford

Explorer to 97
Explorer 9/98-Up (width chg) TOD

HV-051
HV-067

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

.4346 Pitch x 1 W x 74 Pitches - RJ

4406

Ford

HV-052

.4346 Pitch x 1-1/4 W x 86 Pitches - RP

4406

Ford

F150/250 Man & Electronic Shift

96-4/98
May 98-Up F150, F250 LD, F150
Manual Shift, Electronic Shift,
Width change 5/98

HV-066

.4346 Pitch x 1 W x 86 Pitches - RP

4406 TOD

Ford

HV-053

.4346 Pitch x 1-1/4 W x 86 Pitches - RJ

4407

Ford

F250 96-Up, Expedition and

Navigator 99+
F350/F250 HD

HV-054

.5033 Pitch x 1-1/2 W x 84 Pitches - RP

.5033 Pitch x 1-1/4 W x 62 Pitches - RP
.4346 Pitch x 1-1/2 W x 70 Pitches - RJ

Case Model

OEM Mfg

Notes

HV-033

Nominal Chain Dimensions

3/8 Pitch x 2-1/2 W x 96 Pitches - RJ

3/8 Pitch x 1-3/4 W x 86 Pitches - RJ

Note: 2 blue links & rounded link backs
3/8 Pitch x 1-3/4 W x 86 Pitches - RJ
Note: 1 blue link & combination round/
square link backs
.5033 Pitch x 1-1/4 W x 72 Pitches - RP
Block Lace
.5033 Pitch x 1 W x 62 Pitches - RP

4408
4409

Daewoo
Mercedes

Previously Sang Yang

Mercedes 97-Up

HV-022
HV-055

4410
4411

Ford
Ford

Explorer 5.0L 2001

Explorer 4.0L 2001

HV-078
HV-067

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

.4346 Pitch x 1 W x 74 Pitches - RJ

4411 TOD
4412 TOD

Ford
Ford

2002 Aviator, Mountaineer

2005 Explorer/Mountaineer

HV-067
HV-067

.4346 Pitch x 1 W x 74 Pitches - RJ

.4346 Pitch x 1 W x 74 Pitches - RJ

4414 OD
4416 TOD

Ford
Ford

2006 Explorer/Mountaineer
Expedition, Navigator 2001

HV-078
HV-053

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

.4346 Pitch x 1-1/4 W x 86 Pitches - RJ

4417 TOD

Ford

2006 Expedition/Navigator

HV-076

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

4422
4423/4421

Isuzu
Ssangyong

Isuzu 95-Up
Sport utility vehicle - Ssangyong
4400143015

HV-056
HV-051

.4346 Pitch x 1-1/4 W x 70 Pitches - RJ

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

4424 ESOF

Hyundai

Terracan, Highlander, A1, Kia BL

2001 and up

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

4424 TOD

Hyundai

Terracan, Highlander, A1, Kia BL

2001 and up

HV-070

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

Note: 2 blue links separated by one link

4426 TOD

Ssangyong

HV-067

.4346 Pitch x 1 W x 74 Pitches - RJ

4426 2-Sp ESOF

PT

Ssangyong

2003-Up Ssangyong A100 Rodius,

Y250 Rexton
Ssangyong Y250 Rexton,
C100 Actyon, Q100PU, D100 Kron

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

10

BORG WARNER TORQUE TRANSFER SYSTEMS

4427

Ssangyong

2005-Up D100, Y250, Y300

Part
Number
HV-070

4430 FT 1-Sp
TORSON

Audi

AU 756

HV-096

.4346 Pitch x 1-1/4 W x 74 Pitches - RJ

Note: 2 Blue links separated by one link
.4346 Pitch x 1-1/4 W x 80 Pitches - RJ

4454 ES/MS PT
4462

Telco
Range Rover

Telco India 1999-Up

Land rover 97-Up

HV-022
HV-057

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

.5033 Pitch x 2 W x 80 Pitches - RJ

4455 ES/MS PT
4470

Mahindra
GM

Mahindra India
Full Size Truck 3500/K30 90-96

HV-022
HV-031

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

.5033 Pitch x 1-1/2 W x 72 Pitches - RP

4472

GM

90-97 L Van

HV-032

4472

GM

90-97 S10/96 Van Safari

HV-033

4473

GM

HV-076

4476

GM

GM 610 G Van (Silverado) 2002

and up
Full Time

3/8 Pitch x 1-3/4 W x 86 Pitches - RP

Note: 2 blue links & rounded link backs
straight pitch
3/8 Pitch x 1-3/4 W x 86 Pitches - RJ
Note: 1 blue link & combination round/
square link backs random pitch
.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

HV-076

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

4476
4477 TOD

GM
GM

Cadillac SRX 2003 and up

Cadillac CTS

HV-080
HV-099

.375 Pitch x 1-1/2 W x 74 Pitches - RJ

.375 Pitch x 1-1/4 W x 74 Pitches - RJ ZX

4479 FT 1-Sp
4476, 4479

GM
GM

2006 Cadillac STS 6 sp w/V8

Cadillac 265, 295 2004 and up

HV-097
HV-095

.375 Pitch x 1-1/2 W x 74 Pitches - RJ ZX

.375 Pitch x 1-1/2 W x 74 Pitches - RJ

4481, 4482

GM

HV-076

.4346 Pitch x 1-1/4 W x 84 Pitches - RJ

4484

Hummer/GM

GMT820, LD, Tahoe, Yukon,

Warrior, Avalanche
Full Time Hummer 2

HV-077

4484 FT 2-Sp

GM

2007 Hummer 2

HV-502

4485 FT 1-Sp

GM

2007 Excalade, Tahoe, Yukon

HV-502

.4346 Pitch x 1-1/2 W x 84 Pitches - RJ

(two colored guide links)
.4346 Pitch x 1-1/2 W x 84 Pitches - RJ
(one colored guide link)
.4346 Pitch x 1-1/2 W x 84 Pitches - RJ
(one colored guide link)

2005 Hummer 3 GM 345

HV-055

Case Model

OEM Mfg

4493, 4494 FT 2-Sp GM

*Important Noise Situation

Notes

RJ = Rocker Joint

Nominal Chain Dimensions

.4346 Pitch x 1-1/2 W x 70 Pitches - RJ

RP = Round Pin

GM L Van All Wheel Drive Astro, Safari, and Cargo Applications with BW 1372/4472
Transfer Case - HV-032 (Straight Pitch)
The HV-032 and the HV-033 applications should not be consolidated or substituted for
each other. The HV-032 is a straight pitch design, and the HV-033 is a random pitch
design. If the rebuilder uses the HV-033 Random Patterned Chain in the L Van
application, the vehicle operator may hear an unsatisfactory moan or boom noise
from the vehicles driveline during operation.
Conversely, if the HV-032 straight pitch chain (all rounded back links) is used in the GM
S Blazer truck, the Bravada, Cyclone, and Typhoon applications that use the BW 1372/
4472 with a random chain design, the vehicle owner will hear a whistle or whining noise.

Morse TEC
Limited Edition
BorgWarner, Torque-On-Demand
Transfer Case
Axiom Part Number 5005831CAW
Transtar Part Number 390-060
Watch for promotions during the year!
11

OTHER APPLICATIONS: 100 SERIES ARE MANUFACTURED BY MORSE TEC, JAPAN

(This series is special order)
OEM Mfg

Notes

Part
Number

Nominal Chain Dimensions

Austin

Maxi Allegro

HV-008

3/8 Pitch x 1 W x 74 Pitches - RJ

BMW 325 I

4WD Pre 1988

HV-024

3/8 Pitch x 1-3/4 W x 68 Pitches - RJ

Straight Pitch (All rounded Link Backs)

BMW 325 I

4WD 89-90

HV-024R

Dodge Ram 50

4WD 80-Up

HV-104

3/8 Pitch x 1-3/4 W x 82 Pitches - RJ

Ford Aerostar

(Dana TC28) 90-97

HV-048

3/8 Pitch x 1-1/4 W x 86 Pitches - RP

Geo Tracker

Suzuki Sidekick 88-Up

HV-110

3/8 Pitch x 1 W x 68 Pitches - RP

Isuzu Trooper

Truck 84-Up

HV-022

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

Mazda

Van & Pickup 84-Up

HV-105

3/8 Pitch x 1-3/4 W x 80 Pitches - RJ

Mazda

MPV 89-Up

HV-111

7/16 Pitch x 1-1/2 W x 84 Pitches - RJ

Mitsubishi

Montero (4WD) 80-Up

HV-104

3/8 Pitch x 1-3/4 W x 82 Pitches - RJ

Mitsubishi

Forte, Montero, Montero Sports Nov 90+

HV-112*

7/16 Pitch x 1-1/2 W x 70 Pitches - RJ

Mitsubishi

Forte, Montero, Montero Sports Nov 90+

HV-113*

7/16 Pitch x 1-1/4 W x 68 Pitches - RJ

Mitsubishi

Montero, Montero Sports Jul 93+

HV-114*

7/16 Pitch x 1-3/4 W x 70 Pitches - RJ

Mitsubishi

Montero Sports 8/98+

HV-115*

3/8 Pitch x 1-1/2 W x 80 Pitches - RJ

Nissan

Pathfinder/Truck 85-Up

HV-106

3/8 Pitch x 1-3/4 W x 88 Pitches - RJ

Nissan

Pathfinder 7/95-Up

HV-116*

7/16 Pitch x 1-1/4 W x 76 Pitches - RJ

Nissan

Van 86-Up

HV-107

3/8 Pitch x 1-1/4 W x 88 Pitches - RJ

Safari

Safari 87-Up

HV-108

3/8 Pitch x 1-7/8 W x 88 Pitches - RP

Scout II, IHC

(4WD) 73-79

HV-006

3/8 Pitch x 2 W x 92 Pitches - RJ

Suzuki, Chev Tracker

Suzuki Vitara/Chev Tracker 8/96-Up

HV-118*

3/8 Pitch x 1 W x 68 Pitches - RJ

Toyota

4-Runner/Truck 84-86

HV-022

.5033 Pitch x 1-1/4 W x 62 Pitches - RP

Toyota

4-Runner/Truck 87-7/88

HV-109B*

7/16 Pitch x 1-1/2 W x 74 Pitches - RJ Random pattern,

springload

Toyota

4-Runner/Truck 87-93

HV-109B*

7/16 Pitch x 1-1/2 W x 74 Pitches - RJ Random pattern,

springload

Toyota

4-Runner, Tacoma 4/93-Up

HV-117*

7/16 Pitch x 1-1/4 W x 74 Pitches - RJ Latest Link

Profile

Toyota

Van 85-Up

HV-027

.5033 Pitch x 1 W x 62 Pitches - RP

Ford Europe/Getrag

Specialty Gearbox

372828

3/8 Pitch x 1-1/4 W x 66 Pitches - RJ

*Special Order Only

12

RJ = Rocker Joint

RP = Round Pin

3/8 Pitch x 1-3/4 W x 68 Pitches - RJ

Random Pitch, Rounded & Square Link Backs

Interchange
OEM

NAME

Part Number

OEM

NAME

Part Number

OEM

NAME

Part Number

11428

NVG

HV005

4659187

CHRYSLER

A62701C

15547422

GM

HV025

13433

NVG

HV009

4659190

CHRYSLER

A62700B

15580279

GM

HV025

13797

NVG

HV012

4659232

CHRYSLER

S123B

15581813

GM

HV027

13798

NVG

HV014

4659233

CHRYSLER

S122A

15619392

GM

HV031

15027

NVG

HV015

4728159

CHRYSLER

HV034

15634064

GM

HV033

15569

NVG

HV022

4746147

CHRYSLER

HV031

15635937

GM

HV022

15908

NVG

HV022

4746257

CHRYSLER

HV025

15963558

GM

HV032

16067

NVG

HV026

5003453AA

CHRYSLER

HV063

19132837

GM

HV097

16417

NVG

HV027

5012322AB

CHRYSLER

HV071

19151772

GM

HV502

16418

NVG

HV028

5080215AA

CHRYSLER

HV081

24200738

GM

A14700A

16624

NVG

HV025

5086328AA

CHRYSLER

HV064

24200771

GM

HV036

16977

NVG

HV061

5740090

AM GENERAL

HV026

24202447

GM

HV035

17167

NVG

HV022

6273991

GM

HV005

24206043

GM

A94700B

17536

NVG

HV031

8130977

CHRYSLER

HV014

24206266

GM

HS003

17550

NVG

HV034

8134471

CHRYSLER

HV022

24206267

GM

HS004

17577

NVG

HV060

8624944

GM

A34700G

24206268

GM

HS005

21967

NVG

HV074

8625946

GM

A34700G

24206269

GM

HS006

22182

NVG

HV069

8632901

GM

A54700C

24206270

GM

HS007

22500

NVG

HV062

8635171

GM

A54700D

24206271

GM

HS008

23750

NVG

HV063

8637187

GM

A64700

24206434

GM

HV065

24273

NVG

HV064

8643337

GM

A64700

24210129

GM

A14700B

26976

NVG

HVS071

8646116

GM

A84700A

24229085

(2) GM

A84700G

27293

NVG

HV059

8653991

GM

A64700

30651660

VOLVO

HV094

30965

NVG

HV071

8660099

GM

A84700A

2922560A01

SUZUKI

HV110

31534

NVG

HV072

8679627

GM

HV037

2922560A00

GEO

HV110

38985

NVG

HV081

8682603

GM

HV035

35735010

ISUZU

HV102

433782

DANA

HV048

8685784

GM

A94700B

83503146

CHRYSLER

HV027

474613

GM

HV009

8709272

SAAB

A149700

83504575

CHRYSLER

HV028

801145

CHRYSLER

HV007

12384954

GM

HV074

88935661

GM

HV059

2922578

SUZUKI

HV118

12473234

GM

HV069

89059571

GM

HV055

3821373

CHRYSLER

HV005

12474602

GM

HV072

96067054

SUZUKI

HV110

4115334

GM

HV009

12544311

GM

HV025

3315201J00

NISSAN

HV108

4167995

CHRYSLER

HV025*

12544694

GM

HV031

3315230C00

NISSAN

HV107

4338935

CHRYSLER

HV027

12544695

GM

HV025

3315233G01

NISSAN

HV106

4446464

AMC

HV022

12547628

GM

HV062

331520W410

NISSAN

HV116

4539777

CHRYSLER

HV046

14037982

GM

HV014

3315230C00

NISSAN

HV107

4636961

CHRYSLER

HV022

14071706

GM

HV022

501309297

BMW

HV024

4638890

CHRYSLER

HV028

14079006

GM

HV022

501311424

BMW

HV024R

13

Interchange (Continued)
OEM

NAME

Part Number

OEM

NAME

Part Number

OEM

NAME

Part Number

1345143002

WARNER GEAR

HV012

4472143001

WARNER GEAR

HV032

F6RZ7G249BA

1350143001

WARNER GEAR

HV022

8971292370

ISUZU

HV056

F5TZ7A029A

FORD

HV054

13611343001R

WARNER GEAR

HV049

13630591010

HONDA

HV004

F65Z7A029AA

FORD

HV052

1370143001

WARNER GEAR

HV025

25780016010

TOYOTA

A257700

F68P7G249AA

FORD

A86700G

1370143002

WARNER GEAR

HV031

27241226319

BMW

HV024

F7OZ7G249AA

FORD

A86700H

1372143001

WARNER GEAR

HV033

0435143002V

BLMC/WOLSELEY

HV002

F75Z7A029AA

FORD

HV053

3578116010

TOYOTA

A257700

0437143001X

SAAB

A149700A

F87Z7A029BB

FORD

HV070

3629328010A

TOYOTA

HV103

12352L1101

NISSAN

HV020

J8130831

CHRYSLER

HV015

3629328010

TOYOTA

HV103

13611343001R

RANGE ROVER

HV049

J8134471

CHRYSLER

HV022

3629335010

TOYOTA

HV109B

3080173001DA

ISUZU

HV102

M50117945

MAZDA

HV105

3629335020

TOYOTA

HV109B

3090173001DA

TOYOTA

HV102

MD446415

MITSUBISHI

HV115

3629335010

TOYOTA

HV109B

3315201J00

NISSAN

HV108

MD704196

CHRYSLER

HV104

3629335021

TOYOTA

HV109B

3315233G01

NISSAN

HV106

MD738550

MITSUBISHI

HV113

3629335030

TOYOTA

HV117

3629328010A

TOYOTA

HV103

MD886422

MITSUBISHI

HV112

3629335031

TOYOTA

HV117

42169C1

IHC

HV006

MD936280

MITSUBISHI

HV114

4351430021

SAAB

4400143002

FORD PROBE

A96700E

A149700

D4TZ7A029A

FORD

HV005

RTC6041

LR/RR

HV049

WARNER GEAR

HV051

D8TZ7A029A

FORD

HV009

R50117945B

MAZDA

HV111

4400143005

WARNER GEAR

HV053

E0T27A029A

FORD

HV012

XL2Z7A029AA

FORD

HV051

4400143006

WARNER GEAR

HV056

E0TZ7A029B

FORD

HV013

XL2Z7A029BB

FORD

HV067

4400143007

WARNER GEAR

HV052

E2TZ7A029A

FORD

HV012

XL3Z7A029AA

FORD

HV066

4400143009

WARNER GEAR

HV055

E3TZ7A029A

FORD

HV022

XR83320

LR/RR

HV049

4400143010

WARNER GEAR

HV027

E6DZ7G249A

FORD

A86700

1L2Z7A029LA

FORD

HV078

4400143013B

WARNER GEAR

HV066

E6SP7G249AA

FORD

A86700

1L5Z7A029AA

FORD

HV068

4400143014

WARNER GEAR

HV067

E8DZ7G249A

FORD

A86700A

3L5Z7A029AA

FORD

HV022

4400143015

WARNER GEAR

HV051

F09Z7A029A

FORD

HV048

5F2P7G249AA

FORD

A86700HC

4400143017

WARNER GEAR

HV070

F3DZ7G249A

FORD

A86700HA

5L5Z7A029AA

FORD

HV505

4400143021B

WARNER GEAR

HV068

F3RP7G249DA

FORD

A96700D

4F2Z7G249AA

FORD

A86700H

4400143023A

WARNER GEAR

HV076

F3RP7G249FA

FORD

A96700E

4F1Z7G249AA

FORD

A86700HA

4400143024A

WARNER GEAR

HV080

F3RP7G249GA

FORD

A96700EA

473564B000

HYUNDAI

HV027

4400143025A

WARNER GEAR

HV077

F3RZ7G249A

FORD

A96700D

47356H1000

HYUNDAI

HV070

4400143027

WARNER GEAR

HV078

F5DZ7G249A

FORD

A86700H

88996485

GM

HV076

4401143001

WARNER GEAR

HV025

F50P7G249AA

FORD

A86700H

88996668

GM

HV080

4407143001

WARNER GEAR

HV054

F57Z7A029A

FORD

HV051

88984521

GM

HV077

4411143003

WARNER GEAR

HV067

F5RZ7G249B

FORD

A96700E

7L1Z7A029A

FORD

HV076

4411143005

WARNER GEAR

HV067

F5RZ7G249C

FORD

A96700EA

8L8Z6G249A

FORD

A96700EA

4462143001

WARNER GEAR

HV057

F6RZ7G249AA

FORD 2.0L

A96700D

4470143001

WARNER GEAR

HV031

F6RZ7G249CA

FORD 2.5L

A96700EA

*HV025 is a round pin design which is the latest for the NVG 208 Dodge and NVG 241 GM & Dodge applications. The HV025 can replace the HV014 without
sprocket problems in these applications.

14

Troubleshooting Guide for Transmission and Transfer Case Hy-Vo Chain

and Sprockets
SYMPTOM

CAUSE(S)

CURE(S)

Excessive Chain Wear on the guide

link inside flank area

Sprockets misaligned or out of

parallel.

Realign sprockets.

Chain wear on Outside/Back of

chain

Interference with case and/or

excessive elongation.

Replace chain and sprockets.

Burnt Chain

Overheating, lack of lubrication.

Replace chain and inspect the

lubrication situation.

Rusty Chain

There may be corrosion in the

system or inadequate lubrication.

Avoid abuse, replace sprockets,

check for water in oil, replace any
faulty seals or breather elements,
and correct lubrication situation.

Broken Links, Turned Pins

Drive system may be overloaded or

there may be excessive slack in the
chain causing it to jump teeth. Or,
there may be a foreign object in the
system.

Replace the chain, remove and

repair the damage. Avoid
overloading the drive system.

Extreme flank wear

Worn sprockets, lack of proper

lubrication.

Replace sprockets and chain and

correct the lubrication problem.

Excessive premature Sprocket

Wear

Mismatched new and old sprocket.

Always replace both sprockets.

Sprocket wear

A certain amount is normal.

For heavy wear: Replace both the

sprocket and chain.

Overheating.

Drain and flush the case, check for

cause of overheating and damaged
components, replace the chain, refill
lubricant to manufacturer
specifications.

Light Wear
Heavy Wear - Pitting
Lubrication smells bad and is dark
in color.

In automatic transmissions, check

for slipping clutches or a faild
torque converter.
Excessive noise or vibration

Broken links, inadequate

lubrication, misalignment, or
eccentricity/face runout in sprocket.

Replace with properly machined

sprockets, replace chain, check
shafts of sprockets and realign,
check bearings, correct any
lubrication situation to
manufacturer specifications.

Milky or muddy Lubrication

Probable water contamination.

Drain and flush case several times

(at least three), check seals and
breather components, check for
other damaged components,
replace chain and refill lubrication to
manufacturer specs.

15

Porque la Cadena Morse Hy-VO?

Caractersticas y Beneficios de Diseo:
Estilos de Diseo especficos de Aplicaciones: Morse ofrece una completa lnea de
aplicaciones que incluye perno redondo, tres estilos de cadena con unin de perno oscilante,
eslabones gua ET, y el nuevo sistema patentado Morse Gemini system. Cada uno de estos
estilos son especficos por aplicacin dependiendo de las cargas, las condiciones operativas, y
el espacio de operacin. (No se recomienda substituir estilos de diseo, puesto que el
acoplamiento con los engranes se vera afectado.)
Eslabones Gua ET: El nuevo diseo patentado de eslabones gua ofrece una mejor
distribucin de la carga durante la operacin. El diseo de cadenas ser perfeccionado
basados en las conversiones de servicio en Equipo Original.
Aleatorizacin de la Cadena: Este es un diseo patentado que utiliza dos diferentes estilos de
eslabones para eliminar las frecuencias creadas en el acoplamiento con el engrane. Los
patrones son seleccionados cuando se realiza el diseo de Equipo Original para minimizar el
ruido y los niveles de vibracin, as como para optimizar las fuerzas operativas de cada
aplicacin.

Caractersticas y Beneficios de Calidad:

Calidad y Certificacin de Equipo Original: Adems de tener la certificacin QS 9000, los
productos Morse HyVo, utilizan slo aceros de la ms alta calidad para los eslabones y los
pernos. Esto significa que la lmina no tiene en s inclusiones ni impurezas, contribuyendo a
mejores caractersticas de tensin, fatiga y desgaste. As mismo, el diseo y las tecnologas de
manufactura especiales crean la cadena de mejor calidad en el mercado de refacciones.

Notas Importantes para los Reconstructores:

Elongacin de Cadena: A pesar de los productos Morse HyVo, son fabricados para tener una
mxima duracin, cuando el reconstructor tiene la unidad desmontada, los engranes y las
cadenas deben ser verificados.
Recuerde que es muy difcil para el cliente de refacciones medir la elongacin de la cadena.
Una razn para esto es el movimiento del rbol de levas cuando la unidad se encuentra
separada. En algunos casos, cuando el rbol de levas est fijo y sin cubierta, la estimacin de
una persona experimentada en el campo puede ser aceptable.
Morse cuenta con equipo especial para medir los parmetros de elongacin. Adems cada
aplicacin puede ser diferente dependiendo de los parmetros de la aplicacin.
Si no se utiliza el equipo adecuado para medir la elongacin de la cadena, el rango de
precisin o de error es de 50%. Cada aplicacin tiene sus propias variaciones y las
especificaciones recomendadas por el fabricante para las tolerancias de la cadena deben ser
referenciadas.

Si la cadena ha estado en servicio por ms de 60,000 millas (95,000 kms),

si la unidad est rasgada, si muestra
signos de problemas, descuido o desgaste reemplace la cadena.
16

Pourquoi la chane Hy-Vo Morse

Caractristiques de conception et avantages
Applications des styles de dessin spcifiques: Morse propose une ligne complte
dapplications qui comprend des broches circulaires, trois sortes de chanettes de
raccordement de culbuteur, les chanes de guidage ET et le Morse Gemini system rcemment
brevet. Chacun dentre eux est particularis par des applications bases sur les charges, les
conditions de fonctionnement, lencombrement. (Substituer les styles de dessin nest pas
recommand puisque lenclenchement des pignons en serait affect.)
Chanes de guidage ET: Un dessin de chane de guidage rcemment brevet permet une
meilleure distribution de la charge lors du fonctionnement. Les dessins de chanes seront
amliors sur les bases de conversions service OE.
Randomisation de la chane: Cest un dessin brevet utilisant deux styles diffrents de
maillons pour supprimer les frquences cres par lenclenchement des pignons. Les modles
sont slectionns lors du dessin OE afin de minimiser les niveaux de bruit et de vibration et
pour optimiser la dure de vie pour chaque application.

Caractristiques qualit et avantages

Qualit et Certification OEM: En plus davoir la certification QS 9000, les produits Morse
Hy-Vo sont faits uniquement partir des meilleures qualits de mtal pour les maillons et les
broches. Ceci signifie quil ny a aucune inclusion ou pollution dans le mtal lui-mme. Ceci
contribue a lobtention des meilleures caractristiques de fatigue, de ductilit et dusure. Le
dessin dpos ainsi que les techniques de fabrication contribuent proposer la meilleure
qualit de chanes sur le march.

Remarques importantes dentretien

Allongement de la chane: Mme si les produits Morse Hy-Vo sont conus pour durer, si
lunit est dmonte, le rparateur devra faire une rvision complte des pignons et de la
chane.
Il faut noter quil est trs difficile pour un client de mesurer lallongement de la chane.
Notamment cause du mouvement de larbre lorsque lunit est dmonte. Dans certains cas,
lorsque les arbes sont fixs et le couvercle enlev, lavis dune personne exprimente est
conseill.
Morse a des quipements spciaux pour mesurer les paramtres dallongement. De plus,
chaque application peut tre diffrente en fonction des paramtres d application.
Le pourcentage dexactitude ou derreur est de 50% si lon nutilise pas le matriel adquat pour
mesurer lallongement dune chane. Chaque application a ses propres variations et les
spcifications recommandes par le constructeur pour les tolrances des chanes doivent tre
consultes.

Il faut remplacer la chane:

Tous les 60,000 miles, Si lunit est arrache, si lunit prsente des
signes de dfaillance, de manuais entretien ou dusage abusif.
17

BorgWarner TTS Transfer Case Photo Gallery

Notes: