Load Out Plan
Load Out Plan
Load Out Plan
PLAN/PROCEDURE
Rev.
Status
Date
Revision memo
Issuer
Checker
Approver
1.0
INTRODUCTION
2.0
PURPOSE
3.0
SCOPE
4.0
DEFINITIONS
5.0
REFERENCES
6.0
SAFETY
7.0
8.0
9.0
CARGO BARGE
10.0
11.0
LOAD-OUT PLAN
12.0
13.0
SAFETY REQUIREMENT
INTRODUCTION
CLIENT), acting on its behalf as Technical Partner and on behalf of its partners CONTRACTOR A, and
CONTRACTOR B, intend to develop the Akepo Field at OML-90.
The existing Akepo-1 well is located at Lat N 05 deg 15 18.837 Long E 05 deg 16 34.894. This
exploratory well has recently been re-entered, tested and completed. At the present level of
completion, the well has been installed with a free standing 30-inch conductor, with a Christmas
tree at the top end. There is no other structure at the well location presently.
CONTRACTOR with its partner CONTRACTOR C has been awarded a contract to undertake
Engineering, Procurement and Construction (EPC) for the design, materials procurement,
fabrication / construction, and installation of the Akepo wellhead deck structure, process piping
and its pipelines to tie-in at the Crude Processing Facility (CPF) installed within NAOC Beneboye
Flowstation perimeter.
The Plan in conjunction with CONTRACTORs HSE Plan shall ensure that Loss Prevention is
maximized during the Load-Out phase of the project.
The Load-Out activities shall be performed from Onne CONTRACTOR Cs pipe storage to
CONTRACTORs Worji Base Yard, where all materials and equipment shall be assembled and
subsequently loaded out from to project sites via the jetty to the Work/Lay Barge at the open
Calabar River using the Utility barges and Trucks.
Particular emphasis has been made to ensure harmonious Security network within, around, the
load-out jetty, Mid River, and en-route Worji, Warri and Offshore.
2.0
SCOPE
2.1 This procedure defines the minimum requirement, methods to be applied and
equipment to be used during the Load-Out and Sea-Fastening of the Equipment,
Facilities, and Pre-fabrication on transportation Truck, Vessel/Craft using Cranes.
2.2 CONTRACTOR shall use Cranes, Trucks, and Flat top barges to Load-Out all fabricated
structures.
3.0
DEFINITIONS
3.1 Load-out
Load-out is the process of moving and materials and/or structures from Onne CONTRACTOR
Cs pipe storage to CONTRACTORs Worji Base Yard, Warri and Offshore
3.2 Sea-Fastening
Sea-Fastening is the process of installation of tie-down braces in such a way as to minimize
damage to the Linepipes, Equipment or Structure on the vehicle or water craft to provide a
safe tie-down system during Load-out.
4.0
REFERENCES
5.0
During the load-out and sea-fastening, all daily reports, logs, reports, etc. shall be prepared,
compiled, and retained by VESL.
These documents shall record, also, any deviations from the original plan, all un-usual
environmental conditions that may occur.
At the completion of the Load-out Operation, CONTRACTOR,s QA/QC Department shall deliver to
the CONTRACTOR C these documents in a form suitable for permanent record.
6.0
RESOURCES
As a minimum requirement, the following list of manpower, tools and equipment shall be provided
by VESL for execution of this works.
6.1 RESOURCES
6.1.1 Logistics support equipment.
S/N
DESCRIPTION
UNIT
CAPACITY
QTY
CARGO BARGE
Pc
1000ton
CREW BOAT
Pc
150HP DS
TUG BOAT
Pc
400HP DS
REMARK
DESCRIPTION
Crawler Crane
Utility Barge
Hydraulic Crane
Trailer / Tractor
Self Loader Truck
Mechanical tool boxes
UNIT
No
No
No
No
No
set
CAPACITY
100 - 150ton
800 1500ton
25 - 50ton
30ton
3ton
various
QTY
1
1
1
10
3
3
REMARK
7.0
8.0
9.0
10.0
Chain Block
Pick-Up Van
Saloon Car
Flat Back Wagon
No
No
No
No
5ton
3ton
2.0
10T
4
1
2
1
8.0
LOAD-OUT PLAN
Providing and installing Lifting Slings and Rigging Platforms for Load-Out.
Ballast calculation and ballasting the transportation Barge or Vessel as required for
Load-Out.
Provision and pre-installation of Lifting Slings and Rigging Platforms for all structural
items be by.
8.2.5
9.0
10.0
CARGO BARGE
A cargo barge shall be furnished to carry the fabricated structures, materials and Equipment, from
the Fabrication Shop / Jetty Yard to the installation Site.
The cargo barge shall be brought Stern to Quay and held secured on the mooring hardware
already at the quay.
11.0 BARGE BALLASTING SYSTEM
11.1
Introduction
The Barge Ballasting system consists of the followings:
High capacity, low head, diesel driven, multi stage centrifugal pump(s).
Suction Hoses, foot valves, & strainers.
Discharge Header; containing:- Header Pipe.
- Tees.
- Butterfly Valves.
- Discharge Hoses.
The Ballast Pumps, and the header / manifold (c/w valves) shall be installed onboard an
800hp Tug Boat.
Suitable hoses (c/w quick couplings) shall be used for water distribution.
This shall help in giving room on barge deck, and improving pump NPSH.
11.2
Ballasting Sequence
i) Pre-ballasting
Pre-ballasting of the barge shall be done using external pumps. This shall help
a.
achieve zero trim and heel before load-out
During the filling of the tanks, all pumps shall be tested so capacity of each
b. pump can be checked against the rated capacity. During this phase also the
pumps which are pumping out shall be tested.
The tank fillings shall be according to the pump schedule of the ballast
c.
procedure.
d. Water level at each tank shall be measured.
ii) Preparations
During pre-installation of the Ro-Ro ramps, the barge shall be leveled using the
a.
external pumps.
b. Required pump capacity is subject to detailed barge features.
Water level and tide shall be monitored on a gauge located at the load-out
c.
quay. Tide gauge monitoring shall start 3 days before Load Out date.
iii) Monitoring ballasting during Load Out.
Sufficient mooring lines shall be installed to keep the barge within the
tolerances
b. Barge movements limitations:
- Movement of barge in rolling direction: Subject to barge use
c.
- Movement of barge transverse to rolling skid direction: Subject to barge use
a.
iii)
d. During the load out the alignment of the barge shall be monitored.
Due to limited inclination forces, the heel of the barge shall be monitored and
corrected if the inclination reaches 0.5%. The monitoring shall be done by
e.
means of a water level with a length of 30 mt from one side of the barge to
the other.
In the same way the trim of the barge shall be monitored and corrected if the
f.
inclination reaches 0.5%.
g.
The level of the barge in relation to the quay edge shall be monitored with two
gauges from the quay edge.
The barge shall be ballasted during the load out according to the pumpschedule, which is based on the ballast calculation.
12.0
13.0
All Sea Fastening welds shall be classified as temporary welds in accordance with the
Structural Welding and Inspection Specification.
SAFETY REQUIREMENT
Before the commencement of the Load-out operation, a Safety Meeting shall be held with the team
involved.
This meeting shall brief to all concerned the load-out procedure, the associated emergencies,
possible causes of Accidents, Near Misses, Unsafe Acts, and conditions noted from similar
operations.
The dedicated Safety Officer shall cover the Load-out Operation activities.
Also, a special transport / ambulance shall be standing-by during the Works.
A detailed Job Safety Hazard Analysis shall be discussed.
All personnel to be engaged for this work shall be mobilized and properly inducted, using
Workbooks and Videotapes as Teaching Aids.
This shall enable the workers appreciate the hazards involves in the offshore operations.
The following sign shall be observed during the Load-out: READ & STUDY THIS PROCEDURE CAREFULLY, DO NOT HESITATE TO ASK IF YOU NEED
ANY CLARIFICATION
LISTEN CAREFULLY DURING LEAD-OUT SAFETY MEETING
WATCH CAREFULLY THE SURROUNDING ENVIRONMENT AND FOLLOW THE WORK
SITE SAFETY INSTRUCTIONS
USE INTERNATIONAL RIGGING SIGNALS
DURING LOADOUT, A LOADOUT MASTER RADIO CHANNEL IS ASSIGNED DO NOT USE IT
FOR OTHER COMMUNICATIONS
IN CASE OF EMERGENCY, CALL THE AVAILABLE
13.1
13.1.3
13.1.4
13.1.5
13.1.6
13.1.7
Records of all inspection are kept and given to authorized personnel when demanded
All lifting equipment are colour coded and their safe working load displayed
Cranes are use within their rated capacities at the required radius of lift
Appropriate to PPE is used at all times i.e. safety harnesses & the personnel on the platform
use work vests.
13.4
The Fire Protective Equipment shall include but not limited to the following:
S/No.
SITE LOCATION
1. 0
C02
2. 0
Sand Buckets
All areas
3. 0
4. 0
Fire Hoses/Nozzles
Where required
13.6
Warning and Caution Signs
Adequate number of specific warning and caution signs shall always be displayed.
This shall include but not limited to: Men at Work
Muster point
Work in Progress
No Access
No Smoking
Toxic/Flammable liquids
Radiography in progress
Hard Hat and Helmet area
Ear defender MUST be worn
Others as required.
13.7
Gas Testing
Gas Detection Tests shall be carried out before any hot work, and shall be carried out by
VESL, with a nominated CONTRACTOR C representative witnessing and approving.
Gas tests shall be continued throughout the course of the work where explosive gas buildup is suspected and the frequency and range of such tests shall be to the approval of the
CONTRACTOR C Representative.
No hot work shall be undertaken if the results of the gas tests show a level of gas
concentration that could constitute hazards.
The Supervisor shall be held responsible and accountable for ensuring that no work
commences at such site without the required tests being performed.
13.8 Swimming Test/Certification
Every Personnel engaged in these operations should undergo Personal Survival Swimming
Test and Certification.
All employees that shall be engaged in this project shall undergo medical fitness test prior to
swim test and mobilization offshore.
Arrangement shall be worked out with the Responsible Department to use CONTRACTOR C
facility in
Port Harcourt for the certification.
13.9 Hazard Management System
Hazards on the project shall be identified and documented by the site Safety Officers.
Hazard Management Forms shall be used in recording all types of Unsafe Acts/Unsafe
Conditions, health, Pollution, Environmental disorders, Security lapses as well as potential
HSE hazards on a daily basis.
The Safety Officer and Site Supervisor shall rectify the observed unsafe acts/conditions
immediately. Daily copies shall be submitted to the Project Manager and CONTRACTOR C
Representative.
13.10 CASHES Meeting.
13.10.1
Project CASHES meeting.
The Project CASHES meeting shall be held bi-weekly and shall be chaired by the
Project Manager or his designate.
The meeting is intended to be a forum for the discussion of CASHES issues.
All Managers, Supervisors and Superintendents present at site shall attend this
meeting.
This meeting shall be documented with minutes and all parties or individuals
requiring completing these action points named as action parties.
The minutes of this meeting form the basis of communication downward through
the general CASHES meeting as well as upward to the company wide CASHES
meeting.
13.10.2
Unit level meeting.
The unit level CASHES meetings shall be held weekly and shall be chaired by the
supervisor in charge of the unit.
The meeting is intended to be a forum for the discussion of CASHES issues.
All employees must attend these meetings. These meetings shall be documented
with general topics noted.
The meeting forms the basis of communication from the supervision level to the
worker as well as upward to the project CASHES meeting.
13.10.3
Morning unit meeting.
The morning unit meetings shall be held daily. The meeting shall be chaired by the
unit leader lasting not longer than 15 minutes.
The purpose of the meeting is both safety of the worker at the tool handling level as
well as organization of the work on daily basis.
The topic of the discussion shall be the days operations and to highlight the major
hazards which shall be encountered.
13.10.4
On-the-job task meeting.
On-the-job task meeting is the most important link in the CASHES communication
system.
It is the responsibility of all supervisory personnel to address any hazardous
situations they envisage in the task to be perform and to inform workers under their
supervision of the appropriate actions to pursue to alleviate these hazards.
Also, it is the responsibility of any employee who perceives a situation to be
hazardous to notify his supervisor immediately.
13.10.5
Accident Reporting.
Every worker, working under this project shall immediately report to his
Supervisor/Foreman or Safety officer, any accident which occur to him, his fellow
employee/or any machinery/ equipment in his position of work.
The Supervisor/Foreman and the Site CASHES Officer shall visit the accident scene
immediately, with those involved to obtain information for Accident Investigation
Report Form.
All accidents involving lost time injury or loss of equipment shall be immediately
followed by stoppage of work on the area. Work shall only resume when the area is
adjudged safe and all situations put under check.