TWI
SERIES COOLING TOWER
300, 400, 500 & 600 CLASS
Heavy Duty Crossflow Splash Filled Type
DIRT Y WATER HIGH TEMPERATURE DURABILIT Y
TWI SERIES FEATURES
TWI Series Industrial Cooling Towers are
specifically designed for heavy duty
industrial and process applications.
TRUWATER
cooling
towers
are
manufactured under very rigid quality
control. We monitor very closely all
components and workmanship during
each step of fabrication and assembly.
Proven techniques and highest quality
components are used throughout the
manufacturing
process
to
ensure
optimum thermal performance and
maximum service life.
Advantages
:: Felda Lahat Datu, Biomass Cogeneration Plant.
:: Nestle Food Selangor, Food Processing Plant.
High performance
Provides more wetted surface for
uniform water distribution and high heat
transfer rate.
Dependability
Very durable tropical hardwood or FRP
Pultruded tower body and heavy duty
fan machinery ensure NO equipment
downtime and production delays.
:: Megasteel Selangor, Furnace Cooling.
Operation economy
Fan machinery and heat exchange
media are optimised to deliver maximum
horsepower for lower operation cost.
:: Southern Steel Penang, Direct Cooling.
:: Universal Cable Johore, High Temperature Service.
:: Cargill Selangor, Heat Exchanger Cooling.
:: Perwaja Steel Gurun Kedah, Steel Making Plant.
:: Felda Sabah, Physical Refinery Cooling Tower.
:: FPG Oleochemicals Kuantan, Process Cooling Tower.
:: Samsung Indonesia, Waste Water Treatment Plant.
:: ADM Cocoa Singapore, Contaminated Water.
:: MNI Pahang, Pulp & Paper Mill Water
Treatment Plant.
ENGINEERING DATA 300 CLASS
Cooling
Tower
Model
Flowrate Maximum
m3/hr @
Motor HP
37/32/27c (Kw/fan)
Overall Dimension
L
Anchor Bolts Data
B
Piping Data
I
Operating
Weight
(kg)
TWI 361-101
140
7.5
2590 6250 2335 1000 1830 2690 4720
820 1350
20
2455 1295 2325 200
5380
TWI 362-101
151
7.5
2590 6860 2335 1000 1830 2690 5330
820 1655
20
2455 1295 2480 200
6200
TWI 363-101
162
11
2590 6250 2940 1000 1830 2690 4315
415 1350
20
3060 1295 2325 200
6520
TWI 364-101
176
11
2590 6860 2940 1000 1830 2690 4925
415 1655
20
3060 1295 2480 200
7410
TWI 365-101
187
11
2590 7470 2940 1000 1830 2690 5535
415 1960
20
3060 1295 2630 200
8330
TWI 366-101
218
15
3810 6850 2335 1430 2440 3910 5330
1430 1350
24
2455 1905 2630 250
7810
TWI 367-101
253
15
3810 7460 2335 1430 2440 3910 5940
1430 1655
24
2455 1905 2785 250
9020
TWI 368-101
270
18.5
3810 6850 2940 1430 2440 3910 4920
1020 1350
24
3060 1905 2630 250
9460
TWI 369-101
300
18.5
3810 7460 2940 1430 2440 3910 5530
1020 1655
24
3060 1905 2785 250
10750
TWI 370-101
318
18.5
3810 8070 2940 1430 2440 3910 6140
1020 1960
24
3060 1905 2940 250
12080
TWI 371-101
303
18.5
5030 6850 2940 1430 2440 5130 4920
1020 1350
28
3060 2515 2630 250
11950
TWI 372-101
330
18.5
5030 7460 2940 1430 2440 5130 5530
1020 1655
28
3060 2515 2785 250
13640
TWI 373-101
350
18.5
5030 8070 2940 1430 2440 5130 6140
1020 1960
28
3060 2515 2940 250
15400
TWI 374-101
416
30
6250 7460 2940 1430 3050 6350 5530
1630 1350
32
3060 3125 2895 250
15090
TWI 375-101
450
30
6250 8070 2940 1430 3050 6350 6140
1630 1655
32
3060 3125 2940 250
17160
TWI 376-101
477
30
6250 8680 2940 1430 3050 6350 6750
1630 1960
32
3060 3125 3090 250
19320
Notes:
1. Use this bulletin for preliminary layouts only. Do not use for construction. Request the latest revision of applicable drawings from your Truwater sales engineer.
2. Tower weight is total wet operating weight of tower only excluding water in concrete basin.
3. Last number of model indicates number of cells. Change as appropriate for your selection. Primary engineering data is per cell.
4. All anchor bolts complete with nut and washer will be furnished by others. Bolts are to be 1/2" diameter with 1-1/2" all thread projection.
5. Maintain no less than 2' of clear space at cased faces casing for construction purposes. Louvered faces must have unobstructed air supply. If obstructions exist nearby, consult
your Truwater field sales engineer.
6. Other contractors or purchaser must design, construct and furnish sump and overflow to suit requirements. For suggested design information, request from your Truwater sales engineer.
7. We reserved the right to modify specifications without notice.
ENGINEERING DATA 400 CLASS
Cooling
Tower
Model
Flowrate Maximum
m3/hr @
Motor HP
37/32/27c (Kw/fan)
Overall Dimension
L
Anchor Bolts Data
B
Piping Data
I
Operating
Weight
(kg)
TWI 451-201
440
30
3810 7865 4390 1430 3050 3910 5840
1660 1490
24
4240 1905 3060 250
19500
TWI 452-201
635
45
5030 8475 4390 1430 3660 5130 6450
2270 1490
28
4240 2515 3365 250
25400
TWI 453-201
823
45
6250 9085 4390 1430 4270 6370 7060
2880 1490
32
4215 3125 3670 300
32300
TWI 454-201
900
45
7470 9085 4390 1430 4270 7570 7060
2880 1490
36
4215 3735 3670 300
37600
TWI 456-201
488
30
3810 9085 4390 1430 3050 3910 7060
1660 2100
24
4240 1905 3365 250
23700
TWI 457-201
700
45
5030 9695 4390 1430 3660 5130 7670
2270 2100
28
4240 2515 3670 250
31000
TWI 458-201
878
45
6250 10305 4390 1430 4270 6350 8280
2880 2100
32
4215 3125 3975 300
39200
TWI 459-201
956
45
7470 10305 4390 1430 4270 7570 8280
2880 2100
36
4215 3735 3975 300
45600
TWI 472-201
788
45
5030 9850 5315 1430 3660 5130 7440
2040 2100
28
5140 2515 3765 300
35500
TWI 473-201
998
45
6250 10460 5315 1430 4270 6350 8050
2650 2100
32
5140 3125 4070 300
44600
TWI 474-201
1086
45
7470 10460 5315 1430 4270 7570 8050
2650 2100
36
5140 3735 4070 300
52400
TWI 475-201
1217
55
7470 11070 5315 1430 4880 7570 8660
3260 2100
36
5140 3735 4375 300
54800
TWI 485-201
1273
55
6250 12260 6450 1430 4880 6350 8838
2548 2545
32
6250 3125 4510 350
53500
TWI 486-201
1592
55
7470 12960 6450 1430 5490 7570 9538
3248 2545
36
6250 3735 4860 350
64200
TWI 487-201
1720
55
8690 12960 6450 1430 5490 8790 9538
3248 2545
40
6250 4345 4860 350
74900
TWI 488-201
1930
75
9910 13520 6450 1430 6100 10010 10100
3810 2545
44
6250 4955 5150 350
85600
Contact Truwater's Engineer for 500 & 600 Class Data.
Notes:
1. Use this bulletin for preliminary layouts only. Do not use for construction. Request the latest revision of applicable drawings from your Truwater sales engineer.
2. Tower weight is total wet operating weight of tower only excluding water in concrete basin.
3. Last number of model indicates number of cells. Change as appropriate for your selection. Primary engineering data is per cell.
4. All anchor bolts complete with nut and washer will be furnished by others. Bolts are to be 5/8" diameter with 1-1/2" all thread projection.
5. Maintain no less than 2' of clear space at cased faces casing for construction purposes. Louvered faces must have unobstructed air supply. If obstructions exist nearby, consult your
Truwater field sales engineer.
6. Other contractors or purchaser must design, construct and furnish sump and overflow to suit requirements. For suggested design information, request from your Truwater sales engineer.
7. We reserved the right to modify specifications without notice.
300 CLASS
400 CLASS
2a
12
13
14
13
14
20
12
3
20
18
6
6a
9
7
8
18
15
6A
17
11
5
15
17
11
8
19
10
19
10
500 CLASS
600 CLASS
4
13
14
6A
18
14
5
20
6
18
7
17
9
7
8
11
10
19
Item
13
Description
Item
17
8
9
11
10
Description
19
Item
Description
Fan Assembly
Grid & Splash Bar
15
Cross Over Pipe
Gear Reducer
Drift Eliminator
16
Ladder
2A
V - Belt & Pulley
Inlet Louver
17
End Wall Casing
Drive Shaft Assembly
10
Mainframe Structure
18
Corner Trim
Motor
11
Access Door
19
Concrete Basin (By Others)
Flow Control Valve
12
Fan Guard
20
Hot Water Inlet Pipe
(By Others)
6A
Target Nozzle
14
Hand Rail
AFTER MARKET SERVICES
:: Component replacement
:: Performance testing
Features
Truwater offers a full range of services to help
you get the most from all your cooling towers.
Our capabilities include:
Thermal upgrades
Structural repair
Performance testing
Performance analysis
Tower inspections
Component replacement
Mechanical equipment
Construction supervision
We apply modern upgrading or retrofitting techniques to
maximize the performance of your cooling tower. Our
approach involves a step-by-step investigation; namely,
pretesting of existing tower-physical inspection-thermal
analysis-engineering-fabrication-construction and post-ttesting to determine the degree of improvement
achieved.
:: Structural repair
:: Reconstruction &
Thermal upgrades
TWI SERIES CROSSFLOW COOLING TOWER SPECIFICATION
1.0 COOLING TOWER
7.0 ACCESS & SAFETY
Furnish and install an induced draft,
crossflow,
factory-fabricated,
field
assembly wood or FRP Pultruded cooling
tower.
Access ladder shall be provided to give
safe access to the fan deck. Access
door shall be provided for access to
eliminator plenum. A FRP Pultruded
handrail & kneerail shall be furnished
around the entire fan deck perimeter. A
hot dip galvanised steel fan guard shall
be furnished over each fan cylinder.
2.0 PERFORMANCE
Tower shall have capacity to cool
__m/hr from ___ C to ___ C at a design
entering wet bulb temperature of ___ C.
3.0 FRAMEWORK
Structural framework shall be tropical
hardwood or FRP Pultruded Structure. All
framework joints shall be through-bolted.
Columns and diagonals will transmit
wond loads to anchorage.
4.0 CASING, LOUVERS & FAN DECK
Casing and louvers shall be corrugated
fibreglass reinforced polyester. Louvers
shall be slip fit into the louver column.
Fan deck shall be FRP Pultruded
Structure.
5.0 FILL & ELIMINATORS
Fill splash bars shall consist of tropical
hardwood or PVC extruded bars. Splash
bar shall be supported in stainless steel
grid support which are firmly attached to
structural girt members. Drift eliminators
shall
be
2-pass
design
tropical
hardwood blades slipfitted into the
fibreglass reinforced polyester holders or
3-pass Cellular PVC design.
6.0 DISTRIBUTION SYSTEM
Hot water distribution basin floor shall be
FRP moulded type. Equally sized and
symmetrically spaced, removable and
replaceable
polypropylene
target
nozzle installed in the floors of the two
open basins shall distribute water
uniformly over the entire fill area.
Adjustable flow control valves with cast
iron bodies and locking bars shall be
included to balance flow of water at
each cell.
10.0 HARDWARE & FINISH
All bolts, nuts and washers shall be hot
dip
galvanised
steel.
All
steel
components shall be hot dip galvanised
after
fabrication.
Stainless
steel
hardware are available as options.
11.0 MECHANICAL EQUIPMENT
Each tower cell shall be equipped with
one propeller type axial flow fan with six
or more cast aluminium blades. Each
blade
shall
be
adjustable
and
individually attached to cast iron hub.
Fan drive shall be through right angle
spiral bevel gear reducer. The motor
driver and speed reducer shall be
coupled
through
a
full-floating
driveshaft of
stainless steel tubular
design. Fan motor shall be not less ___kW,
___rpm, ___Phase / ___Hz ___volts. The
motors
must
be
designed
and
manufactured specifically for the
cooling tower environment. A tapered
fibreglass reinforced polyester fan
cylinder shall be provided.
12.0 WORK BY OTHERS
Concrete basin and foundation, starting
equipment,
pumps,
cabling
and
external pipings shall be supplied by
other contractors.
TCT/C/004
Truwater Cooling Towers Sdn Bhd (188113-A)
Executive Suite 702, Block B, Kelana Business Centre, No. 97, Jalan SS7/2, Kelana Jaya, 47301 Petaling Jaya, Selangor, Malaysia.
Tel. : +603 7880 8800 Fax : +603 7804 5519
E-mail : [Link]@[Link]
Website : [Link]
