KLN 94
KLN 94
KLN 94
INSTALLATION MANUAL
B
KLN 94
GPS NAVIGATION SYSTEM
UP510156
REVISION 4
JANUARY, 2003
WARNING
Prior to export of this document, review for export license requirement is needed.
COPYRIGHT NOTICE
2000, 2003 Honeywell International, Inc.
UP510156
Reproduction of this publication or any portion thereof by any means without the expressed
written permission of Honeywell is prohibited. For further information contact the Manager
of Technical Publications, Honeywell, Olathe, KS 66061. Telephone: (913) 782-0400
KLN 94
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REVISION INSTRUCTIONS AND HISTORY
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REVISION INSTRUCTIONS AND HISTORY
MANUAL
REVISION
PART NUMBER
Where R & R appears in the action column, remove the page now in the installation manual and replace it with the enclosed page; otherwise, ADD or DESTROY pages as listed.
Retain these instructions in the front of the installation manual as a Record of Revisions.
UP510156
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KLN 94
SECTION I
GENERAL INFORMATION
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Paragraph
Page
1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.3.4
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
1.5
1.5.1
1.5.2
1.5.3
1.6
1.6.1
1.6.2
1.6.3
1.6.4
1.7
1.8
1.8.1
1.8.2
1.8.3
1.8.4
1.9
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KLN 94
SECTION II
INSTALLATION
Paragraph
Page
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.5
SECTION III
OPERATION
Paragraph
3.1
Page
APPENDIXES
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KLN 94
LIST OF ILLUSTRATIONS
Figure
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
Page
KLN 94 P941 CONNECTOR PIN FUNCTIONS ................................................ 2-10
KLN 94 P942 CONNECTOR PIN FUNCTIONS ................................................ 2-11
KLN 94 P943 CONNECTOR PIN FUNCTIONS ................................................ 2-13
KLN 94 CRIMPING AND INSERTION/EXTRACTION TOOLS ......................... 2-14
KLN 94 INSTALLATION DRAWING .................................................................. 2-15
KA 91 OUTLINE DRAWING .............................................................................. 2-17
KA 91 INSTALLATION DRAWING ..................................................................... 2-19
KA 91 BACKPLATE OUTLINE DRAWING ........................................................ 2-21
KA 92 OUTLINE DRAWING .............................................................................. 2-23
KA 92 INSTALLATION DRAWING ..................................................................... 2-27
KA 92 BACKPLATE OUTLINE DRAWING ........................................................ 2-29
KA 91/92 TNC ANTENNA COAX/CONNECTOR ASSEMBLY (0-40FT) ........... 2-31
KA 91/92 BMA ANTENNA COAX/CONNECTOR ASSEMBLY ......................... 2-33
KA 91/92 TNC/BMA ANTENNA COAX/CONNECTOR ASSEMBLY (0-80FT) .. 2-35
KA 33 P/N 071-4037-00/01 FINAL ASSEMBLY ................................................ 2-37
KA 33 P/N 071-4037-00/01 OUTLINE AND MOUNTING DRAWING ............... 2-39
CUTLER-HAMMER SWITCH/ANNUN. MOUNTING DRAWING ...................... 2-41
CUTLER-HAMMER SWITCH/ANNUN. INTERNAL SCHEMATIC .................... 2-43
KLN 94 SERIAL RECEIVERS & TRANSMITTERS INTERCONNECT DWG. .. 2-47
KLN 94 ALTITUDE AND RMI / OBI INTERCONNECT DRAWING .................... 2-49
KLN 94 DEVIATION AND FLAGS INTERCONNECT DRAWING ..................... 2-51
KLN 94 OBS RESOLVER INTERCONNECT DRAWING .................................. 2-53
KLN 94 INTERCONNECT DRAWING .............................................................. 2-55
KLN 94 FCS & EXTERNAL ANNUNCIATOR INTERCONNECT DRAWING .... 2-57
KLN 94 BACKLIGHTING & ALT. ALERTING INTERCONNECT DRAWING ..... 2-59
KLN 94 PC LOADER AND ANTENNA INTERCONNECT DRAWING .............. 2-61
KLN 94 DATA LOADER/PC INTERFACE ........................................................... 2-63
KLN 94 QUICKTUNE INTERCONNECT DRAWING ........................................ 2-65
LIST OF TABLES
Table
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2-1
2-2
2-3
Page
GPS RECEIVER ERROR CODES.....................................................................2-81
GPS PAGE MESSAGES ....................................................................................2-83
GPS SYSTEM ERROR CODES ........................................................................2-84
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KLN 94
SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual contains information relative to the physical, mechanical, and electrical
characteristics of the BENDIX/KING KLN 94 Global Positioning System (GPS) Receiver. General
installation procedures are also included.
1.2 EQUIPMENT DESCRIPTION
The KLN 94 is a panel mounted, long range, GPS based airborne navigation system with a
database. The KLN 94 also provides VFR, IFR enroute, and IFR non-precision approach
functions. The primary purpose of the equipment is to provide the pilot with present position
information and to display guidance information with respect to a flight plan defined by the pilot.
Flight plan information is entered by the pilot via various knobs and buttons on the front panel.
The unit can use its present position information to determine crosstrack error, distance to
waypoint, ground speed, track angle, time to waypoint, bearing to waypoint, and advisory VNAV
guidance. The database of the KLN 94 contains information concerning airports, VORs, NDBs,
intersections, DP/STARs, outer markers, roads, rivers, railroads, lakes, etc., throughout the
databases coverage area. Waypoints are stored in the database by their ICAO identifiers. The
ICAO identifiers are in most cases taken directly from Jeppesen Sanderson or government
aeronautical charts. The KLN 94 has instrument approach capabilities.
The information stored in the database eventually becomes out of date; therefore, to provide a
means of updating the information, the database is housed in a data card which plugs into the
front of the KLN 94. It is designed so that the user may easily remove the old database and install
a current database. A secondary method of updating the database is by loading the information
via an IBM compatible laptop computer. For more information on availability and cost of updating
the database of the KLN 94, refer to the KLN 94 Pilots Guide P/N 006-18207-0000.
1.3 TECHNICAL CHARACTERISTICS
UP510156
TSO/JTSO Compliance:
Physical Dimensions:
Mounting:
Cooling Requirements:
Temperature Range:
-20C to +55C
Altitude Range:
Up to 55,000 Feet
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Power Inputs:
220 mA Maximum
28 VDC Lighting:
110 mA Maximum
SIGNAL INPUTS
GPS DISPLAYED:
OPEN:
GND
TAKE HOME:
OPEN:
Normal Operation
GND:
SPARE IN 0:
SPARE IN 1:
SPARE IN 2:
SPARE IN 3:
TEST:
OPEN:
Normal Operation
GND:
Test Mode
(A1, A2, A4, B1, B2, B4, C1, C2, C4, D4)
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OBS SIN:
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KLN 94
OBS COS:
CONFIGURATION MODULE:
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SIGNAL OUTPUTS:
OBI SYNC, OBI CLOCK, & OBI DATA:
WAYPOINT ANNUNCIATE:
OPEN = Inactive
LOW = Active (Output can sink up to 250 mA)
MESSAGE ANNUNCIATE:
OPEN = Inactive
LOW = Active (Output can sink up to 250 mA)
OPEN = Inactive
LOW = Active (Output can sink up to 250 mA)
OPEN = Inactive
LOW = Active (Output can sink up to 250 mA)
SPARE ANNUNCIATE 1:
SPARE ANNUNCIATE 2:
ROLL STEERING HI
N/A on -0101
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KLN 94
ROLL STEERING LO
OPEN = Inactive
LOW = Active (Output can sink up to 250 mA)
LATERAL SUPERFLAG:
VERTICAL SUPERFLAG:
OBS OUT:
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From Indication:
HIGH = Inactive
LOW = Active (can sink up to 250 mA)
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KLN 94
TSO Compliance:
Physical Dimensions:
Airspeed Rating:
Output Impedance:
50 Ohms (nominal)
DC Voltage:
DC Current:
50 mA (maximum)
Physical Dimensions:
Airspeed Rating:
Output Impedance:
50 Ohms (nominal)
DC Voltage:
DC Current:
50 mA (maximum)
UP510156
1575.42 MHz
35 dB (minimum)
.3dB (maximum)
50 ohms
1.5:1
NOTE
The conditions and tests performed on this article are minimum
performance standards. It is the responsibility of those desiring to
install this article either on or within a specific type or class of
aircraft to determine that the aircraft installation conditions are
within these performance standards. The article may be installed
only if further evaluation by the applicant documents an acceptable
installation and is approved by the Administrator.
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KLN 94
14V / 28V
LAMPS
BLACK
BEZEL
069-01034-0101
KLN 94
069-01034-0102
KLN 94
CERTIFICATION
VERSION
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The KLN 89/89B/94 Installation Kit (P/N 050-03321-0000) is available with crimp connectors only.
A list of the required crimp tools and insertion/ extraction tools can be found in Section 2 of this
manual. The kit and a complete list of the items contained in the kit is given below.
P/N
DESCRIPTION
UM
-0000
030-01173-0000
EA
030-01175-0000
EA
073-01030-0502
EA
076-03019-0002
RF
089-05903-0004
RF
030-01157-0011
EA
62
089-05907-0004
EA
089-02353-0001
EA
089-05903-0007
EA
089-06012-0006
EA
090-00019-0007
EA
030-00101-0002
EA
187-01352-0000
GASKET
EA
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VENDOR
NAME & P/N
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KLN 94
P/N
DESCRIPTION
UM
-0000
047-05959-0002
EA
047-05960-0001
EA
200-08334-0000
EXT EEPROM BD
EA
033-00230-0000
EA
057-05621-0000
EA
057-05628-0000
GPS DISCLAIMER
EA
089-08252-0030
WASHER
EA
VENDOR
NAME & P/N
P/N
DESCRIPTION
UM
-0000
050-03195-0000
KA 91 INSTALL
030-00134-0001
EA
047-10130-0002
BACKPLATE, ANTENNA
EA
089-06908-0012
SCREW, AIRCRAFT
EA
187-01807-0000
KA 91 GASKET
EA
X
TED Mfg. 5-30-102
Earlier installation kits included a straight TNC coax connector, P/N 030-00134-0000.
The KA 92 Installation Kit (P/N 050-03318-0000), including its contents, is shown below.
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P/N
DESCRIPTION
UM
-0000
050-03318-0000
KA 92 INSTALL
030-00134-0001
EA
047-10735-0002
BACKPLATE, ANTENNA
EA
089-05909-0012
EA
187-01831-0000
KA 92 GASKET
EA
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KLN 94
1.4.5 DATABASE
The KLN 94 is supplied with two different kinds of databases:
1) NAVIGATION DATABASE
This is required to be current for IFR non-precision approaches. Our navigation database is
available on a twenty-eight day cycle.
2) CARTOGRAPHY DATABASE
This includes features such as roads, rivers, railroads, etc. and is provided for reference only.
Cartography database updates are available on a less frequent basis than the navigation
database updates. Updating the cartography database will require a cartridge exchange.
The KLN 94 navigation database cartridge and diskettes are available for three separate
geographic areas. Database cartridges are available only for users in the United States Of
America and Canada. Diskettes are available to all users. Also database files can be dowloaded
via the Internet at the following address: http://www.gpsdatabase.com
KLN 94 DATABASE
CARTRIDGE
(navigation and cartography)
DISKETTE
(navigation only)
071-00163-0101
223-111YY-00CC
071-00163-0102
223-112YY-00CC
Americas Database
071-00163-0103
223-113YY-00CC
NOTE
YY represents the year of the database cycle.
CC represents the cycle of the database.
1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED
1.5.1 Forced Air Cooling
A KA 33 Cooling Kit or equivalent is required for the KLN 94 installation.
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DESCRIPTIOIN
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PART NUMBER
071-4037-00
071-4037-01
050-02204-0000
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KLN 94
DESCRIPTION
KI 202 or KI 206 (P/N 066-3034-XX)
Navigation Indicator and Installation Kit (050-01524-0000)
KI 208A or KI 209A (P/N 066-3056-XX)
Navigation Indicator and Installation Kit (050-01524-0000)
KPI 553A (P/N 066-3045-XX)
Horizontal Situation Indicator and Installation Kit (050-01791-XXXX)
KPI 553B (P/N 066-3069-XX)
Horizontal Situation Indicator and Installation Kit (050-02167-XXXX)
KI 525A (P/N 066-3046-XX)
Horizontal Situation Indicator and Installation Kit (050-01334-XXXX)
NOTE
The KPI 553A/553B DME distance display is not compatible with
the KLN 94.
The KPI 553A models that do not have an OBS knob on the
indicator were special for the KNR 665 system and are not
compatible with the GPSs.
1.5.3 CDI Indicator with "MSG" and "WPT" Annunciators
Some stand alone CDI indicators are available with WPT/MSG annunciators built in. One
commonly used is the Model MD40-39, manufactured by Midcontinent Instrument, telephone
(316) 683-5619. These devices have no resolver interface. The use of an OBS resolver will
reduce pilot workload.
1.6 OPTIONAL ACCESSORIES
1.6.1 PC Interface Kit
The navigation database may be loaded directly from the PC to the KLN 94 installed in an aircraft
by means of the bezel jack (refer to Section 2.4.4.8 for details). To utilize the bezel jack for loading
of the database, order kit part number 050-03612-0000.
If the installation was previously a KLN 89B installation and utilized an external jack, order
interface kit P/N 050-03213-0000 in order to load the navigation database from a personal
computer. The kit contains a ready to use cable which connects between the aircraft connector
and the computers 9 pin or 25 pin serial connector. The kit is necessary whether the user is
loading from a Honeywell diskette or a database obtained via the Internet.
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The cartography database is contained in the Sandisk cartridge. The cartography data is not
updated as frequently as the navigation data.
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KLN 94
It is necessary to swap cards to update the cartography data. Updating the navigation database
will not compromise the cartography database.
Laptop computers used to load the database require the following:
1. IBM compatibility
2. An available Com 1,2,3, or Com 4 serial port
NOTE
The PC must be fully IBM compatible and must have a 3.5" high
density diskette drive, If the database is loaded from a diskette sent
from Honeywell. For more information, contact Honeywell Product
Services by telephoning (913) 712-0600.
1.6.2 Annunciators and Switch/Annunciators
(Refer to I.B. 363 for additional information pertaining to switch/annunciators for GPS systems)
The devices shown below are Eaton 582/584 series switch/annunciators and are representative
of those used in our original certification. They were chosen because of their excellent sunlight
readable characteristics and meet or exceed the requirements of Advisory Circular 20-138.
These are high quality devices and we encourage their use. However, there are other
comparable devices on the market that may be substituted at the installers/customers choice.
These switch/annunciators are available through Honeywell Service Stock or direct from our
supplier, LCOMP Inc. It is advantageous to order direct from LCOMP, if possible, in order to avoid
additional price mark-ups. On international orders, it may be necessary to order through
Honeywell as LCOMP, at the time of this publication, is not prepared to handle international
orders. The address and telephone numbers for LCOMP are listed as follows:
LCOMP Aerospace Controls
c/o Carlton-Bates Co.
9214 Bond St.
Overland Park, KS 66214
NOTE
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KLN 94
031-00785-0711 or 031-00763-0711
031-00785-0712 or 031-00763-0712
031-00785-0711 or 031-00763-0711
031-00785-0766
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031-00785-0712 or 031-00763-0712
031-00785-0767
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KLN 94
NAV/GPS Switch/Annunciator
Installations where the outputs from KLN 94 and an existing navigation system are switched
between a common indicator or HSI may require some type of annunciation. A NAV/GPS
switch/annunciator is available that provides both the annunciation and a switch contact to
energize the switching relay(s) required for the switching of the outputs. This Switch/Annunciator
is available in 5 V, 14 V, or 28 V versions as shown below.
LIGHTING
Honeywell P/N
Honeywell P/N
28 VDC
031-00763-0711
031-00785-0711
14 VDC
031-00763-0712
031-00763-0712
Old Style
Preferred
Honeywell P/N
Honeywell P/N
28 VDC
031-00763-0505
031-00785-0505
14 VDC
031-00763-0506
031-00763-0506
Old Style
Preferred
NOTE
(WPT) AND (MSG) will be in amber color. These annunciators will
be deadface and readable only when lit.
GPS APR, ARM/ACTV Switch/Annunciator
A switch/annunciator can be used for arming or activating the approach mode. It will provide
remote annunciation of ARM and ACTV and provide a momentary switch function to arm, disarm,
or deactivate the Approach Mode and change the CDI scale factors. The KLN 94 may require an
annunciator to display when approach is armed or active.
LIGHTING
Honeywell P/N
28 VDC
031-00763-776
14 VDC
031-00763-767
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KLN 94
UP510156
The use of an OBS resolver will reduce pilot workload during an instrument approach. It allows
the OBS setting to be changed on the navigation indicator when the KLN 94 is operating in the
OBS mode. Without the OBS resolver connection, the OBS may be changed from the KLN 94
controls. OBS mode is commonly used during procedure turns and holding patterns.
Some certification agencies may require the use of the OBS resolver for approach certification.
Consult your approval agency for additional information. Refer to Section 1.3 and Section 2.3.6
for additional OBS information.
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KLN 94
1.8.2.4 Switch/Annunciators
1.8.2.4.1 NAV/GPS (Switch/Annunciator)
If the navigation information is displayed on a shared primary indicator a switch/annunciator will
be required to select and annunciate the source.
1.8.2.4.2 WPT/MSG (Annunciator)
The KLN 94 has internal annunciators. The WPT and MSG external annunciators may be
required in some installations.
1.8.2.4.3 GPS APR, ARM/ACT (Switch/Annunciator)
A switch/annunciator can be used for arming, disarming, or deactivating the approach mode. It
will provide remote annunciation of ARM and ACTV and provide a momentary switch function to
arm and activate the Approach Mode and change the CDI scale factors. The KLN 94 may require
an annunciator to display when approach is armed or active. Refer to Section 1.6 for additional
switch/annunciator information.
1.8.2.4.4 Altitude Source
An altitude source is required for IFR certification. The altitude may be derived from a compatible
encoding altimeter and some RS 232 air data systems.
1.8.3 Approved Airplane Flight Manual Supplement
A flight manual supplement will need to be prepared and approved. The supplement may be
prepared based on the sample, P/N 006-00839-0000. Refer to the Flight Manual Supplement
Procedures Appendix for information on preparing a flight manual supplement and a copy of the
STC approval.
1.8.4 Pilots Guide
The KLN 94 pilots guide must be placed in the aircraft in a location that is accessible to the pilot.
The pilots guide is P/N 006-18207-0000.
1.9 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS
The instructions for continued airworthiness given in the TC or STC approvals for this product
supplements or supersedes the instructions for continued airworthiness in this manual.
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Most Honeywell products are designed and manufactured to allow "on condition maintenance".
On condition maintenance is described as follows; There are no periodic service requirements
necessary to maintain continued airworthiness. No maintenance is required until the equipment
does not properly perform its intended function. When service is required, a complete
performance test should be accomplished following any repair action. Consult the appropriate
unit Maintenance/Overhaul Manual for complete performance test information.
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KLN 94
SECTION II
INSTALLATION
2.1 GENERAL INFORMATION
This section contains general suggestions and information to consider before installation of the
KLN 94 GPS RNAV. Close adherence to these suggestions will assure optimum performance
from the equipment.
NOTE
For aircraft equipped with a KLN 89B that is being replaced by a
KLN 94 refer to Appendix D, Direct Replacement of a KLN 89B with
a KLN 94, at the end of this manual.
NOTE
The conditions and tests required for TSO/JTSO approval of this
article are minimum performance standards. It is the responsibility
of those desiring to install this article either on or within a specific
type or class of aircraft to determine that the aircraft installation
conditions are within TSO/JTSO standards. The article may be
installed only if further evaluation by the applicant documents an
acceptable installation and is approved by the Administrator.
2.2 UNPACKING AND INSPECTING EQUIPMENT
Exercise extreme care when unpacking the equipment. Make a visual inspection of the unit for
evidence of damage incurred during shipment. If a claim for damage is to be made, save the
shipping container to substantiate the claim. The claim should be promptly filed with the
transportation company. It would be advisable to retain the container and packaging material
after all equipment has been removed in the event that equipment storage or reshipment should
become necessary.
2.3 EQUIPMENT INSTALLATION
2.3.1 AVIONICS COOLING REQUIREMENTS FOR PANEL MOUNTED EQUIPMENT
The greatest single contributor to increased reliability of all modern day avionics is to limit the
maximum operating temperature of the individual units whether panel mounted or remote
mounted. While modern day individual circuit designs consume much less electrical energy,
watts per cubic inch dissipated within the avionics unit remains much the same due to the high
density packaging techniques utilized. Consequently, the importance of providing cooling to the
avionics stack is still with us today.
UP510156
While each individual unit may or may not require forced air cooling, the combined heat load of
several units operating in a typical avionics location will significantly degrade the reliability of the
avionics if provisions for cooling are not incorporated in the initial installation. Failure to provide
cooling to the equipment will lead to increased avionics maintenance costs and may also void the
Honeywell warranty.
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KLN 94
In the case of the KLN 94, installation of a KA 33, (P/N 071-4037-XX), or equivalent cooling
system is required. Ram air cooling is not acceptable. For installation information on the KA 33
refer to the KA 33 installation manual, P/N 006-01069-XXXX or Installation Bulletin 258.
2.3.2 KLN 94 MECHANICAL INSTALLATION
The KLN 94 installation will conform to standards designated by the customer, installing agency,
and existing conditions as to the unit location and type of installation. However, the following
suggestions will assure a more satisfactory performance from the equipment.
A. Plan a location on the aircraft panel so that the KLN 94 is plainly visible to the pilot and so that
he has complete access to all front panel controls. Check to be sure that there is adequate depth
behind the panel for the mounting rack and all the connectors and cabling. Be sure that the
mounting location is not close to heater vents or other sources of high heat.
B. Refer to figure 2-3 for the panel cutout dimensions. Mark and cut the panel opening.
2.3.3 ANTENNA SELECTION
The KA 91 and KA 92 GPS active antennas, P/N 071-01545-0200 and 071-01553-0200
respectively, are the designated antennas for the KLN 94.
2.3.4 ANTENNA INSTALLATION CONSIDERATIONS
The antenna should be mounted on top of the fuselage near the cockpit. Avoid mounting the
antenna near any projections, the propeller, and the T-tail of the aircraft, where shadows could
occur. It is recommended that there be a separation of at least 3 ft between the KLN 94 GPS
antenna and any VHF Comm antenna on the aircraft. Antenna baseplate must be level within
5 in both axes when the aircraft is in level flight. If the antenna is tilted more than 5 or is
mounted close to other objects that shadow it, loss of some of the satellites will occur and system
performance may be degraded. Antenna cable and connector information, including vendor
information, is listed below. Refer to figure 2-10 (TNC) and figure 2-11 (BMA) for cable/connector
assembly instructions for the 0 to 40 feet category using RG 400/U or RG 142B/U. Refer to
Figure 2-12 (for both TNC and BMA) for the 0 to 80 feet and 0 to 100 feet categories.
NOTE
UP510156
KA 91/92 nominal gain and noise figures are 26.5 dB and 2.3 dB
respectively. With 0.050 ice on radome, gain will not decrease by
more than 2.0 dB when viewing a satellite from 30 above the
horizon to zenith, as compared to a no ice condition.
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KLN 94
CABLE
LENGTH
MAXIMUM
ALLOWABLE
LOSS (dB)
CABLE
PART NUMBER
BMA
CONNECTOR
TNC
CONNECTOR
P/N: 024-00002-0000
VPN: RG142B/U
P/N: 030-00101-0002
VPN: TED Mfg. 9-30-10
P/N: 030-00134-0001
VPN: TED Mfg. 5-30-102
8.0
P/N: 024-00051-0060
VPN: RG400/U
P/N: 030-00101-0002
VPN: TED Mfg. 9-30-10
P/N: 030-00134-0001
VPN: TED Mfg. 5-30-102
8.0
0 to 80 ft
P/N: 024-00072-0000
VPN: ECS 311601
P/N: 030-00452-0000
VPN: TED Mfg. 9-30-26
P/N: 030-00108-0002
VPN: TED Mfg. 5-10-307
8.0
0 to 100 ft
P/N: 024-00071-0000
VPN: ECS 311201
P/N: 030-00452-0001
VPN: TED Mfg. 9-30-25
P/N: 030-00108-0003
VPN: TED Mfg. 5-10-306
8.0
0 to 40 ft
100 to 165 ft
NOTE
A right angle antenna connector is available from Honeywell
(P/N 030-00134-0001) or from TED.
or (414) 421-5300
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KLN 94
C. Use a piece of fine sandpaper or emery cloth to sand the area on the fuselage skin on which
the doubler plate for the antenna is to be mounted and on the aircraft skin under where the
antenna will be mounted.
D. Apply Alumiprep No. 33, P/N 016-01127-0000, to both the inside and outside areas of the
fuselage and to the back of the doubler plate. Follow the directions on the container to
cleanse the metal of any left over residue.
E. Apply Alodine, P/N 016-01128-0000, to both locations following the directions on the
container. This is used to ensure good bonding of the antenna and to prevent oxidation.
F. Refer to Figure 2-5 for the KA 91 installation drawing or Figure 2-8 for the KA 92 installation
drawing and mount the antenna as shown. First rivet the doubler plate in place. It is
imperative that the doubler plate make a good electrical bond with the inside of the aircraft
skin and that the antenna itself be well bonded to the aircraft.
G. When installing the KLN 94 antenna (KA 91/KA 92) do not exceed 50 inch/lbs of torque on
the antenna mounting screws.
H. Apply a bead of sealant around the base of the antenna and seal the antenna mounting
screw holes to prevent water damage.
2.3.6 ELECTRICAL INSTALLATION
2.3.6.1 General Information
The KLN 94 will operate with an input voltage from 11 to 33 VDC but the front panel lighting
circuit must be wired for either +14 VDC or +28 VDC, depending upon the aircraft lighting bus.
Refer to the KLN 94 interconnect diagram for wiring details.
A. The installing facility will supply and fabricate all external cables. The required connectors are
supplied as part of the installation kit.
B. The length and routing of the external cables must be carefully planned before attempting the
actual installation. Avoid sharp bends or locating the cable near aircraft control cables.
C. The KLN 94 and associated wiring must be kept at least a minimum of 3 ft. from high noise
sources and not routed with cables from high power sources to insure optimum performance
from the system.
UP510156
D. Do not route the antenna cable near any cable used for a transmitting antenna. Prior to
installing the KLN 94 itself, a point to point continuity check of the wiring harness should be
done to verify proper wiring. The aircraft power input to the unit should be made to insure that
power is applied to only the specified power pin(s).
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KLN 94
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This is a three wire data bus that provides bearing to the active waypoint. The data is in
Honeywell format and can be used to drive certain Honeywell RMI units.
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KLN 94
The output can also be converted by a Honeywell KDA 692 which provides standard 4-wire
SINE/COSINE OBI information.
Pin 10; LATERAL DEV FLAG+
Pin 11; LATERAL DEV FLAGPin 12; VERTICAL DEV FLAG+
Pin 13; VERTICAL DEV FLAGThese are deviation flag outputs. DEV FLAG+ outputs with respect to DEV FLAG-. For the
specifications on these outputs refer to Section 1.3 of this manual.
Pin 14; A/C GROUND
Pin 14 is tied to aircraft ground. Wiring harness shields are not to be terminated on this pin. Refer
to Figure 2-17.
Pin 15; WAYPOINT ANNUNCIATE
Pin 15 is the Waypoint Alert annunciator output. This output is tied to a remote annunciator lamp.
When the line is pulled low the annunciator lamp will illuminate. The annunciator will be on
whenever waypoint alerting is occurring. For more complete information refer to the KLN 94
Pilots Guide, P/N 006-18207-0000.
Pin 16; MESSAGE ANNUNCIATE
Pin 16 is the Message annunciator output. This output is tied to a remote annunciator lamp.
When the line is pulled low the annunciator lamp will illuminate. The annunciator will be on
whenever the message prompt on the KLN 94 is on. For more complete information refer to the
KLN 94 Pilots Guide, P/N 006-18207-0000.
Pin 17; APPROACH ARM ANNUNCIATE
Pin 17 is the Approach Arm annunciator output. This output is tied to a remote annunciator lamp.
When the line is pulled low the annunciator lamp will illuminate. The annunciator will be on
whenever the unit is in the approach arm mode. For more complete information refer to the KLN
94 Pilots Guide, P/N 006-18207-0000.
Pin 18; APPROACH ACTIVE ANNUNCIATE
Pin 18 is the Approach Active annunciator output. This output is tied to a remote annunciator
lamp. When the line is pulled low the annunciator lamp will illuminate. The annunciator will be on
whenever the unit is in the approach active mode. For more complete information refer to the
KLN 94 Pilots Guide, P/N 006-18207-0000.
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KLN 94
This feature is normally disabled if another altitude alerter (selector) is already installed in the
aircraft. If altitude alerting is enabled, the pilot can choose to turn it on or off. If it is disabled, the
pilot is not able to turn it on.
Pin 20; SPARE ANNUNCIATOR 1
Pin 21; SPARE ANNUNCIATOR 2
Pins (20-21) are spare annunciator outputs.
Pin 22; ROLL STEERING VALID --This is a Roll Steering Superflag. (same logic as other
superflags.)
Pin 23; ROLL STEERING HI-- Combined with Rool Steering LO, this provides a DC Roll Steering
Command to the Autopilot
Pin 24; LIGHTING 28V/LO
Pin 25; LIGHTING 14V
The lighting bus will use the DC power input pin as lighting low. For 14 V operation, LIGHTING
28V/LO is connected to ground and LIGHTING 14V is connected to the 14 V panel lighting bus.
For 28 V operation, LIGHTING 28V/LO is connected to the 28 V panel lighting bus and
LIGHTING 14V is not connected.
CONNECTOR P942
Pin 1; TEST
Pin 1, when grounded on power-up, will place the unit in the test mode. Once in the test mode,
the unit will remain in that mode until power to the unit is turned off. Test mode is provided to
assist in manufacturing and field service troubleshooting.
Pin 2; TAKE HOME
Pin 2, when grounded, places the KLN 94 in Take-Home mode which is used for trip planning and
flight simulation. It performs as if it is receiving adequate GPS signals to determine its position. It
displays the latitude and longitude of its last known position or of whatever position it is initialized
to on the Setup Page. Pin 2 should always be left open in the aircraft installation. Take-Home
mode must not be allowed during actual flight.
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Pin 3; SPARE IN 1
Pin 4; SPARE IN 2
Pin 5; SPARE IN 3
Pin 6; ROLL STEERING LO-- Combined with Roll Steering HI provides a DC Roll Steering
Signal.
Pin 7; SPARE IN 0
Pin 8; APPROACH ARM IN
Pin 8 is used as a select input. If the installation is not certified for approach, the external switch/
annunciator is not needed.
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KLN 94
If the installation is approved for approach and the external switch/annunciator is installed, then a
momentary ground on pin 8 will alternately arm or disarm the approach mode.
Pin 9; LATERAL SUPER FLAG
Pin 10; VERTICAL SUPER FLAG
On superflag outputs, a logic high shall be 18 VDC when the voltage at pin 19 is 24.8 VDC. A
logic high shall be 10 VDC when the voltage at pin 19 is 12.4 VDC. A logic high shall be 20
VDC when the voltage at pin 19 is + 27.5 VDC. A logic low shall be 3.5 VDC.
Pin 11; LATERAL DEV +L
Pin 12; LATERAL DEV +R
Pin 13; VERTICAL DEV +UP
Pin 14; VERTICAL DEV +DOWN
These pins are deviation outputs and function as differential pairs. For the specifications on these
outputs, refer to Section 1.3 of this manual.
Pin 15; ALTITUDE ALERT AUDIO
Pin 16; ALTITUDE ALERT AUDIO LO
These pins represent the Altitude Alert Audio output, which is active whenever ALTITUDE ALERT
ANNUNCIATE is active.
Pin 17; FCS LOC ENG
This annunciator is active when the lateral deviation scale factor is 0.3 nm. It is also active while
the scale is transitioning from 1.0 nm down to 0.3 nm.
Pin 18; A/C POWER MONITOR
Pin 18 is the aircraft power monitor. It senses voltages ranging from 0 to 33 V. The KLN 94 can be
configured to allow the selection of a voltage alert set point and a voltage alert delay interval for
use with this input. Refer to Section 2.4.1 for the configuration procedure. The Low Bus Voltage,
Check Charging System message is displayed when voltage at this pin is below the voltage alert
set point for greater than the voltage alert delay interval.
Pin 19; 11-33 VDC A/C POWER
Pin 19 is the DC aircraft power input. The KLN 94 will accept from 11 VDC to 33 VDC input
power.
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KLN 94
Pin 25; B1
Pin 26; B2
Pin 27; B4
Pin 28; C1
Pin 29; C2
Pin 30; C4
These pins are gray code altitude inputs from an encoding altimeter. If the KLN 94 is paralleled
with another unit such as a transponder, it may be necessary to install isolation diodes between
one or both units and the encoder. The KLN 94 has diodes already installed internally.
Pin 31; GPS DISPLAYED
This pin is used as an input to tell the unit whether an external indicator is connected to the
analog OBS resolver inputs, in which case it will be high. This pin will be grounded if an indicator
is not connected or coupled to the unit.
Pin 32; +TO
Pin 33; +FROM
These outputs function like the outputs from standard navigation converters. For the
specifications on these outputs, refer to Section 1.3 of this manual.
Pin 34; OBS OUT
Pin 35; OBS SIN
Pin 36; OBS COS
Pin 37; OBS RETURN
These pins are the OBS Resolver Interface. This interface is compatible with indicators that are
electrically zeroed (EZ) at 300 degrees and indicators that are omni-ranged zero at 300 degrees.
This interface will operate properly with either 0.85 gain resolvers or 0.41 gain resolvers with
no special programming requirements. OBS Resolver Out is a 450 Hz output used to excite the
resolver. The resolver output voltage is then received by the OBS Resolver sine and cosine
inputs.
CONFIGURATION MODULE
UP510156
The configuration module is a separate module from the main rear I/O connector. It is a serial
EEPROM containing at least 32 bytes or 16, 16 (sixteen) 16-bit words.of capacity.
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KLN 94
P941
1
2
3
--------------------------
4
5
--------------------------
-----------------------------------------------------
GENERAL RS 232 IN
GENERAL RS 232 OUT
DATA LOADER RS232 IN
---------------------------
---------------------------
---------------------------
OBI SYNC
---------------------------
OBI CLOCK
---------------------------
OBI DATA
10
---------------------------
11
---------------------------
12
---------------------------
13
---------------------------
14
---------------------------
A/C GROUND
15
---------------------------
WAYPOINT ANNUNCIATE
16
---------------------------
MESSAGE ANNUNCIATE
17
---------------------------
18
---------------------------
19
---------------------------
20
---------------------------
SPARE ANNUNCIATE 1
21
---------------------------
SPARE ANNUNCIATE 2
22
---------------------------
23
---------------------------
ROLL STEERING HI
24
---------------------------
LIGHTING 28V/LO
25
---------------------------
LIGHTING 14V
INPUTS OUTPUTS
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KLN 94
P942
1
---------------------------
TEST
---------------------------
TAKE HOME
---------------------------
SPARE IN 1
---------------------------
SPARE IN 2
---------------------------
SPARE IN 3
---------------------------
ROLL STEERING LO
---------------------------
SPARE IN 0
---------------------------
APPROACH ARM IN
---------------------------
10
---------------------------
11
---------------------------
LATERAL DEV +L
12
---------------------------
LATERAL DEV +R
13
---------------------------
14
---------------------------
15
---------------------------
16
---------------------------
17
---------------------------
18
---------------------------
19
---------------------------
20
---------------------------
A/C GROUND
21
---------------------------
D4
22
---------------------------
A1
23
---------------------------
A2
24
---------------------------
A4
INPUTS OUTPUTS
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KLN 94
P942
25
---------------------------
B1
26
---------------------------
B2
27
---------------------------
B4
28
---------------------------
C1
29
---------------------------
C2
30
---------------------------
C4
31
---------------------------
GPS DISPLAYED
32
---------------------------
+TO
33
---------------------------
+FROM
34
---------------------------
OBS OUT
35
---------------------------
OBS SIN
36
---------------------------
OBS COS
37
---------------------------
INPUTS OUTPUTS
OBS RETURN
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KLN 94
P943
1
---------------------------
EXT_EEPRM_CS
---------------------------
EXT_EEPRM
---------------------------
TMCP_ENABLEn
---------------------------
+5 V
---------------------------
RTI_TAKEHOME_ENABLEn
---------------------------
TMCP_IN
---------------------------
SERIAL OUT
---------------------------
SERIAL_IN
---------------------------
SERIAL_CLK
---------------------------
GROUND
---------------------------
GROUND
---------------------------
INPUTS OUTPUTS
TMCP_OUT
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KLN 94
NOTES
1.
For best performance, electrical bond between aircraft and antenna should be less than 10
milliohms measured from TNC connector to aircraft skin.
2.
Antenna to be mounted with four 8-32 x 3/4 inch long Pan Head phillips stainless steel
screws (Honeywell P/N 089-05909-0012).
3.
Serial tags to be vendor supplied in accordance with Honeywell P/N 057-05753-0000 and
Comant P/N B40585-1.
4.
5.
6.
7.
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KLN 94
1.
2.
CONFIGURATION
Copy Module to Unit?
Copy Unit to Module?
Select: 1
OK?
If you wish to copy the configuration data from the external configuration module to the units
internal memory or if you plan to manually change the configuration data, simply press the ENT
button.
UP510156
If you wish to copy the configuration data from the units internal memory to the external module,
turn the large outer knob counterclockwise to position the flashing cursor over the 1. Turn the
small inner knob to select a 2. Turn the large outer knob one step clockwise to position the cursor
back over the OK? and then press the ENT button.
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KLN 94
Selection Choices
Default
IFR/VFR: IFR
IFR or VFR
VFR
Enr
Enabled or Disabled
Disabled
To change a selection:
Press the CRSR button to bring the flashing cursor on the screen. Turn the larger outer knob to
position the cursor over the desired selection. Turn the small inner knob to change the selection.
Make any additional changes on this page at this time. When finished, press the CRSR button to
turn off the cursor.
To select different MNT pages:
Turn the small inner knob (the flashing cursor must be off the page. If it is on, press the CRSR
button to turn it off). Select the second MNT+1 page.
The second MNT+1 page has the following selection choices and format. Changes are made
using the CRSR button and concentric knob as described above.
1.Whether the KLN 94 is interfaced with a fuel management system.
2.Whether the fuel management system includes it own control/indicator used to enter fuel
quantity. (Not a choice if there is no fuel management system).
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3.What is the full fuel quantity of the aircraft. (Not a choice if there is no fuel management system
or if the fuel management system has its own control/indicator used to enter fuel quantity).
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KLN 94
Selection Choices
Default
Installed Equipment
Fuel Mgt Sys: Y
Y or N for yes or no
Y or N
(this line blank if N is selected above)
0000 to 9999
(this line blank if no fuel mgt sys or if fuel
mgt sys has its own control/indicator)
0000
The third MNT+1 page has the following selection choices and format.
1.Whether the KLN 94 is installed with an air data computer.
2.Whether the KLN 94 is installed with a back-up emergency battery (not available from
Honeywell).
3.Below what aircraft bus voltage should the back-up battery be used. (Not a choice if there is no
emergency battery).
Selection Choices
Default
Installed Equipment
232 Air Data: Y
Y or N for yes or no
Emerg Bat: Y
Y or N for yes or no
10.2 V
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The MNT 3 page is used to calibrate the OBS setting of the aircrafts HSI or CDI to the KLN 94 so
that the KLN 94 reads the value the pilot selects on the HSI or CDI. It is necessary to configure
this page only if the KLN 94 is interfaced to an HSI or CDI resolver such that the KLN 94 is able
to read the course selected on the HSI or CDI. To calibrate the OBS:
1.Select a course using the course select/OBS knob on the HSI or OBS that is interfaced with the
KLN 94. It is suggested that a course increment of 10 degrees (example 10,150, 270, etc.) be
used so that the course can be selected as precisely as possible.
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KLN 94
Selection Choices
Default
Bus Monitor
Alert Volt 12.8 V
0.0 - 33.0 V
Alert Delay 15 S
0 - 99 seconds
10.0 V
15 S
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The following procedure is suggested as a means of determining what voltage to use for the alert
voltage. Cycle power to the KLN 94 to exit the Maintenance pages. View the SET 9 page to
determine the actual voltage being supplied to the KLN 94 while the engine is running
(alternator/generator supplying the bus voltage). You may want to do this with the engine at idle
so that you see the lowest possible voltage supplied by the alternator/ generator. Next, determine
the actual voltage being supplied to the KLN 94 when only the battery is supplying the voltage
(alternator/generator turned off or engine not running).
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KLN 94
The alert voltage should be chosen to be about half way between these two voltages. For
example, in a 14 volt aircraft say the alternator supplied voltage is 13.8 volts as displayed on the
SET 9 page with the engine running. The battery supplied voltage with the engine not running is
12.0 volts. An appropriate alert voltage in this case would be 12.9 volts. If an alternator were to
fail in flight and the voltage drop to 12.0 volts for at least 15 seconds (or whatever alert delay time
was selected), the pilot would be notified of the problem.
NOTE
In order to prevent nuisance messages, this feature should be disabled (Alert
Volt OFF) on the SET 9 page on aircraft where the alternator/generator output
drops down to a voltage close to the battery voltage during engine idle.
When the maintenance pages are configured as desired, it is necessary to cycle power to the
unit in order to leave the maintenance pages and allow normal operation.
2.4.1.5 Maintenance 5 (MNT 5) Page
The MNT 5 page is used to configure the Quicktune outputs of the KLN 94. The COMM
frequencies stored in the KLN 94 may be sent to up to 4 COMMs that recognize the Quicktune
labels transmitted over the RS232 bus. The Bendix/King KX155A and KX165A are examples of
such a radio.
Similarly, the NAV frequencies stored in the KLN 94 may be sent to up to 4 NAV radios. If a
Quicktune compatible COMM or NAV is assigned in the KLN94 MNT 5 page (i.e. COMM-2, and
NAV-1), then the specific COMMs and NAVs must be configured themselves with the same
identifier. For the specific procedure on how to assign an identifier to a KX155A, refer to section
3.1.4.3 of the KX155A Installation Manual.
If a radio number is assigned in the KLN94, a similar operation must be performed in the radio. In
other words, if COMM-2 is assigned in the KLN94 as being a valid output, the KX155A (or other
Quicktune-valid receiver) must be configured to accept Quicktune frequencies and identified
as COMM2.
If an installation allows more than one Quicktune radio (i.e. two or more KX155A), it is not
necessarily recommended that both radios should be configured for Quicktune operation, but
rather consult with the owner and ask for the owners recommendation. If only one valid
Quicktune COMM radio is chosen in the MNT 5 page, when the user sets the CRSR over a
COMM frequency and presses ENT, the frequency will automatically be placed in the STANDBY
slot of the radio. On the other hand, if two or more valid Quicktune COMMs are chosen in the
MNT 5 page, after pressing ENT on a COMM frequency, the user will be asked to which radio
that frequency should be sent. While it increases flexibility, this could be considered a nuisance.
When the installation is complete, the user will be able to choose the default Quicktune radios
for both COMM and NAV on the SET 14 page. Consult the KLN94 Pilots Guide for additional
information.
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KLN 94
There are only two combinations allowed. The choices are shown below.
Choice 1
Choice 2
Default Settings
APR ARM
TERM
APR ARM
APR ACTV
APR
APR ACTV
If the KLN94 is meant to replace an existing KLN89B and there is already an installation with
external annunciators that display APR ARM and APR ACTV, then the same combination
must be chosen in the MNT 6 page in order to have conformity throughout the aircraft. This will
also allow the installer to keep the existing external annunciators and switches in place.
In a new KLN 94 installation, the external annunciators may not be required. In this case, the user
may prefer choice 2 since it is shorter and more descriptive.
2.4.1.7 Maintenance 7 (MNT 7) Page
The MNT 7 page allows the installer to select between the Standard RS232 Serial Output and
the Enhanced RS232 Serial Output. The Enhanced RS232 bus will only work with the
Bendix/King Skyforce KMD550 Multifunctional Display, at the time of publication of this manual.
In an installation of the KLN94 with a KMD550 also has additional moving map equipment, the
standard RS232 should be chosen, as it will be able to drive a minimal subset of labels in the
KMD550 as well as additional equipment.
If you see no published interconnect for your MFD or Moving Map Display, consult the
manufacturer for installation information.
2.4.1.8 Maintenace 8 (MNT 8) Page
A Configuring the KLN 94 to operate without roll steering.
1. Select MNT 8 page.
2. Push CRSR button. The cursor will appear over the second line.
3. Select None and push CRSR again. The screen should look like:
Configuration
Module
DC Roll Steering
None
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MNT 8
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B. Configuring the KLN 94 to operate with KFC 225 (attitude-based flight control system):
1. Select MNT 8 page.
2. Push CRSR button. The cursor will appear over the second line.
3. Select Bank Angle and push CRSR again. The screen should look like:
Configuration
Module
DC Roll Steering
Bank Angle
MNT 8
C. Configuring the KLN 94to operate with KAP 140 (turn-rate-based flight control system):
1.
2.
3.
4.
5.
Configuration
Module
DC Roll Steering
Turn Rate
MNT 8
NOTE
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All output data is read from the unit front panel display and all input to the unit
is via the front panel controls.
The second part of this procedure deals with an installation in which some or all of the electrical
signal I/O have been utilized. This second section is divided in such a way that each input or
output signal is treated separately, and hence only those subsections that apply to a given
installation will be conducted.
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KLN 94
It is assumed that the operators manual for the various units connected to the KLN 94 (as well as
the manual for the KLN 94 itself), are available or that the installer is familiar with operating the
units.
2.4.3 INSTALLATION CHECK OUT
Before inserting the unit into the mounting rack, verify that at the rear connector of the mounting
rack, aircraft power is present on P942 pin 19, and that there is a ground on P941 pin 14 and
P942 pin 20. In installations using 28 V lighting, lighting bus voltage should be present between
P941 pins 24 and 14. In installations using 14 V lighting, lighting bus voltage should be present
between P941 pins 25 and 14. Verify that there are no voltages or grounds present on any other
pins of P941 and P942.
A.Verify that aircraft power is OFF or the unit circuit breaker is pulled. Making sure that the power
On/Off switch, located on the front panel of the KLN 94 is rotated the off position (power off),
plug the unit into the mounting rack and verify that the panel lighting works properly.
B.Energize the unit by rotating the power control switch to the on position.
C.Manipulate the controls as necessary to display the Set 1 Page on the right half of the screen.
On the Set 1 Page, enter the airport name or the present position (latitude and longitude) for the
installation location accurate to within 60 nautical miles. Display the Set 2 Page. Verify that the
date and time are correct to within 10 minutes and update if necessary.
D.At this point the aircraft will have to be moved to a location known to have reasonable GPS
signal coverage. This implies an outside location away from tall structures that could mask low
elevation satellites. (To speed up the next test it is helpful to turn unit power off then on again
once the system is away from structures).
E.Proceed to the AUX 1 page. The State shown on the display should change to Acquire (ACQ)
from INIT and after a period of not more than 5 minutes, (typically two minutes depending upon
the satellite coverage), the unit should display Latitude and Longitude values on the Nav 2 Page
that are correct for the installation location. If the unit has not been turned on for 6 months, the
unit will take up to 20 minutes to calculate a position.
F.Select the AUX 2 page, verify that no asterisks appear next to any satellite with an elevation
greater than 25. Select 121.15 MHz on COMM 1. Transmit on COMM 1 for a period of 20
seconds and verify that no asterisks appear indicating satellites with an elevation of greater than
25. Repeat for the following frequencies: 118.000, 120.925, 121.175, 121.200, 123.825,
127.100, 130.625, 131.250, 131.275 131.300 and 134.150 MHz. Repeat the above procedure for
all VHF COMMs on board the aircraft.
If any of the above tests do not pass (any asterisks appear on satellites with greater than 25
during the above tests), it will be necessary to identify the source of the interference. There are
two common sources of interference:
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1.The 12th and 13th harmonics of the above mentioned frequencies can be radiated from the
VHF COMM at a level strong enough to be a problem to the GPS but still be well low enough to
meet TSO/JTSO requirements for the VHF COMM.
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KLN 94
If the interference is from the radiating VHF COMM, an optional notch filter (i.e. the KA 198 P/N
071-01565-0000 or TED Mfg 4-70-54) will need to be installed. The recommended location for
the inline filter should be as close to the VHF RT as practical.
NOTE
The conditions and tests performed on this article are minimum performance
standards. It is the responsibility of those desiring to install this article either
on or within a specific type or class of aircraft to determine that the aircraft
installation conditions are within these performance standards. The article
may be installed only if further evaluation by the applicant documents an
acceptable installation and is approved by the Administrator.
2.The other possibility is re-radiation from an ELT. The radiated RF from the VHF COMM can
excite the output tank circuit of the ELT and cause it to oscillate and radiate RF strong enough to
interfere with the GPS. If disconnecting the ELT antenna eliminates the GPS interference, the
manufacturer of the ELT should be contacted for a recommended solution.
G.Select the AUX 14 page and verify that the first line of that page on the unit display screen
reads as follows:
SW REVISION 0X0X
(where 0X0X is the last four digits of the KLN 94 Application Software 206- number)
An entry must be made in the aircraft log book upon installation of the KLN 94, indicating the
applicable software revision level. The recommended log book wording is as follows:
KLN 94 Application Software is at SW REVISION 0X0X on DD MMM YYYY.
(where 0X0X represents the last four digits of the KLN 94 Application Software 206- number
and DD MMM YYY represents the Day, Month and Year of the installation)
2.4.4 INTEGRATED INSTALLATION CHECK OUT
The following paragraphs define checkout procedures for all possible Input/Output signals that
can be connected to the KLN94. It should be clearly determined which of the signals are
intended to be used in any given installation and then only the paragraphs pertaining to those
signals should be performed.
2.4.4.1 All Installations
Perform all steps defined in Paragraph 2.4.3 and leave the system energized with a valid GPS
signal being received.
2.4.4.2 CDI/HSI Interface
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Cycle the power on the KLN94, which will cause the self-test page to be displayed. Verify that the
CDI needle, after it has settled, is indicating half scale right deflection.
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KLN 94
Verify that the TO/FROM flag is indicating FROM. Verify that the nav flag is pulled from view.
Verify that the selected course from the CDI/HSI is interfaced properly to the KLN 94 in the OBS
Mode. The OBS value on the third line of the self-test page should match the selected course on
the CDS/HSI and be with satellite coverage or in take-home mode.
You must create an active waypoint on the Flightplan 0 page to check the following function. The
OBS/LEG selection is controlled through the OBS button located on the front panel of the KLN
94. Pressing this button toggles between DTK and OBS with the normal position being DTK.
During OBS mode, the DTK indication (located left of the vertical page divider) will change to a
three digit course value.
Verify that the selected course value agrees with the value displayed on the HSI Course Pointer.
Change the selected course value on the HSI or CDI using the OBS knob. Verify that the selected
course value displayed on the KLN94 tracks the new value selected. In the OBS mode with the
GPS displayed on the CDI/HSI, the resolver is disconnected from the NAV converter. Verify that
the KNS 80 or 81 groundspeed is still functional and the Radial display for the KX 165 or KNS 81
is still functional. These units must have jumpers or resistors across them when the resolver is
removed.
In the OBS mode with the GPS not displayed on the CDI/HSI, the resolver is reconnected to the
NAV converter. Verify that change in the OBS resolver will not affect the selected OBS on the
KLN 94.
2.4.4.3 Gray Code Altitude Inputs
With gray code altitude being supplied by a compatible encoding altimeter, verify that the proper
altitude is indicated on the ALT page (provided no other altitude sources are active and that
proper baro setting has been entered).
Verify that there is no interference between the KLN 94, transponder, and any other loads on the
encoding altimeter output. Remove power from each of the loads on the encoder to verify that the
remaining equipment still performs properly. If interference exists, one or more of the units are
not diode isolated and isolation diodes will need to be added to the aircraft wiring.
2.4.4.4 RMI Interface
Cycle power on the KLN 94 which will cause the self test page to be displayed. Verify that the
RMI indicates 130.
2.4.4.5 ELT Interface
The following test must be conducted within five minutes after the hour with ELT transmissions
limited to 3 (Three) sweeps. A sweep occurs each time there is a voice transmission. Verify that
the present position is displayed on the KLN 94 Nav 2 page. Activate the Comm Receiver and
tune it to 121.5 MHz. Switch the ELT cockpit toggle switch to TEST. The ELT light should flash
and the sweeping sound of the ELT should be heard on the Comm Receiver.
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Within 1 (one) minute, a voice transmission should be heard which contains the present position
displayed on the KLN94 Nav 2 page. Switch the toggle switch to AUTO and push the reset button
until it stops flashing.
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KLN 94
NOTE
Annunciators should be checked one at a time in order to verify that the correct
one lights.
2.4.4.8 Quicktune Interface
If the KLN 94 is interfaced to a KX 155A / KX 165A for Quicktune operation, the following test
must be performed to verify the installation. Turn on the KLN 94 and display the APT5 page,
where airport frequencies are displayed. choose any airport with at least one frequency. Press
the CRSR button, move the cursor on any frequency and press the ENT button. Verify that the
selected frequency now appears in the COMM Standby Frequency of the KX155A / KX165A. To
verify the NAV part of the operation, display the VOR1 page. Press the CRSR button, move the
cursor on the VOR frequency and press the ENT button. Verify that the selected frequency now
appears in the NAV Standby Frequency of the KX 155A / KX 165A.
2.4.4.9 Dataloader
The database cartridge may be updated with a new navigation database using a laptop
computer. The laptop computer must be IBM compatible and have an available COM port (1, 2, 3,
or 4).
Internet Update
A new navigation database can be obtained via the Internet at the following address:
http://www.gpsdatabase.com
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Store the new database on the hard drive of the PC. Then connect the laptop via the PC loader
kit PN 050-03612-0000 (refer to Figure 2-26). Turn on the KLN 94 to the SET 3 page. Then run
the program NETLOAD.EXE and follow the appropriate instructions.
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KLN 94
Diskette Update
Connect the laptop via the PC loader kit PN 050-03612-0000 (ref figure 2-26). Turn on the KLN
94 to the SET 3 page. Insert the 3.5" Database diskette into the PC. Cycle the power of the PC
and follow the menu driven instructions. (A small number of PCs may exhibit problems during the
load because a few select BIOS services are incompatible with the Honeywell diskettes. If there
is uncertainty relating to this, contact Honeywell Product Services at (913) 782-0600, or
Navigation Services at 1-800-247-0230 or (913) 712-3145.)
NOTE
The KLN 94 database may be updated using a PC with the KLN 94 mounted
in an aircraft (refer to Figure 2-18).
Cartography databases are only updateable via card exchange. Update frequency has not yet
been established but will most likely be annually.
2.4.4.10 ALT ALERT, ALT ALERT AUDIO
Upon approval of the self-test page, five (5) beeps will be issued on the audio output and five (5)
sonalert bursts will be produced by the ALT ALERT output, if ALT ALERT has been configured
Enable.
2.4.4.11 Heading Interface
Heading information may be interfaced to the KLN 94 by RS 232 to aid in the calculation of wind
vectors and for heading orientation of the NAV 4 or moving map. RS 232 heading information
may be provided from an analog to RS 232 converter, such as the Shadin fuel/air data device,
through the RS 232 input.
Display the NAV 4 page and select the HDG orientation to test the heading function. If a valid
heading source is available, HDG orientation will be selectable. Turn the cursor on the Nav 4
page to display the heading value when the HDG orientation is selected.
2.4.4.12 Flight Control Roll Steering Ground Test
NOTE
This ground test assumes that a KFC 225 Flight Control System is installed.
Ground Test is not available for other Flight Control Systems
Ensure That:
All Gyros used by the Flight Control System need to be spun up to speed and the aircraft needs
to be level in the roll axis.
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KLN 94
The GPS is the selected sensor on the primary NAV indicator. The primary NAV indicator shows
the signals that the autopilot uses.
Turn the KLN 94 on to initiate its self-test sequence. While the KLN 94 performs its display test,
be ready to engage NAV mode on the autopilot, but do not engage the NAV mode yet.
When the NAV flag on the CDI/HSI moves out of view, immediately press the NAV button on the
KFC 225 computer to engage NAV coupled mode. If unsuccessful, the autopilot will only NAV
ARM and not show NAV coupled. If this happens, the KLN 94 must be turned OFF, then turned
ON again before the next attempt is made to engage the NAV coupled mode.
When the autopilot is in NAV coupled mode, then:
Turn OFF the KLN 94 cursor by pushing the CRSR button.
Push the KLN 94 PROC button.
Push the KLN 94 OBS button.
Push the KLN 94 PROC button.
Push the KLN 94 OBS button.
The KLN 94 should be outputting a signal equivalent to a 10 degree right bank. This should be
evident by the command bars indicating an approximate 10 degree right bank.
Push the KLN 94 CRSR button. The command bars should return to the wings-level state.
2.4.4.13 Aircraft Logbook Entry
Select the AUX 14 page and verify that the first line of that page on the unit display screen reads:
SW REVISION 0X0X
(where 0X0X is the last four digits of the KLN 94 Application Software 206- number)
An entry must be made in the aircraft log book upon installation of the KLN 94, indicating the
applicable software revision level. The recommended log book wording is as follows:
KLN-94 Application Software is at SW REVISION 0X0X on DD MMM YYYY.
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(where XXXX represents the last four digits of the KLN 94 Application Software 206- number and
DD MMM YYY represents the Day, Month and Year of the installation)
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KLN 94
GPS Rec.
Error Codes
Definition
Suggested Action
RCVR Hardware
Error: XXXX:
RCVR Hardware
Error: 0002
RCVR Hardware
Error: 0004
RCVR Hardware
Error: 0008
RCVR Hardware
Error: 0010
RCVR Hardware
Error: 0080
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B
GPS Rec.
Error Codes
RCVR Hardware
Error: 0100
KLN 94
Definition
Suggested Action
RCVR Hardware
Error: 0400
RCVR Hardware
Error: 0800
RCVR Hardware
Error: 1000
RCVR Hardware
Error: 2000
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GPS Page
Messages
Altitude Fail
KLN 94
Definition
Suggested Action
No RS 232 Data
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B
GPS Page
Messages
RAIM not available
Cross check position
KLN 94
Definition
Suggested Action
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GPS System
Error Codes
KLN 94
System Error
Code XXXX
KLN 94
Definition
Suggested Action
001
Initialization Failure
003
006
017
025
101
102
103
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If any error code appears other than the ones listed above, contact Honeywell
Product Support at (913) 782-0600.
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KLN 94
SECTION III
OPERATION
3.1 GENERAL INFORMATION
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For an explanation of the operating controls of the KLN 94 GPS RNAV refer to the KLN 94 Pilots
Guide (P/N 006-18207-0000) or the aircrafts flight manual supplement.
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KLN 94
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APPENDIX A
RS-232 FORMAT DEFINITIONS
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KLN 94
BYTE FORMAT
Electrical per EIA RS 232C
9600 baud, 8 bits, 1 stop bit, no parity
MARK is a logical 1 (one) and SPACE is a logical 0 (zero)
START bit begins as MARK, goes to SPACE
The receiving order of data bits within each data byte shall be:
START bit
Data bit 0 (LSB)
Data bit 1
Data bit 2
Data bit 3
Data bit 4
Data bit 5
Data bit 6
Data bit 7 (MSB)
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STOP bit
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DESCRIPTION / FORMAT
Unit of Measure
G = .1 gallon
I = .1 imperial gallon
L = 1 liter
K = 1 kilogram
B = 1 pound
3-6
Fuel Remaining
ASCII-coded decimal format, LSB first
Example:
A fuel remaining value of 432 would be sent as 2340 (32H, 33H, 34H, 30H).
8-11
12
13
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2. This 13 byte record shall be transmitted every 1.6 seconds 0.16 seconds.
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KLN 94
DESCRIPTION
Unit of Measure
G = .1 gallon
I = .1 imperial gallon
L = 1 liter
K = 1 kilogram
B = 1 pound
3-8
10-15
16
17-22
23
24-29
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KLN 94
DESCRIPTION
Engine Two Fuel Flow Rate Checksum
Sum of Right Engine Fuel Flow Rate bytes computed as for Total Fuel Remaining
31-36
37
38-43
44
45-50
51
52
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2. This 52 byte record shall be transmitted every 1.6 seconds 0.16 seconds.
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DESCRIPTION / FORMAT
1-51
Same as Format B described above except that in the Units of Measure field, I =
Imperial Gallons is undefined.
52-54
55
56-58
59
60-62
63
MACH Checksum
Sum for MACH bytes computed as for IAS.
64-69
70
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KLN 94
DESCRIPTION / FORMAT
Density Altitude (DALT, feet)
ASCII-coded decimal format with a sign character, as for PALT.
77
78-80
81
82-84
85
86-88
89
90-92
Drift (degrees)
ASCII-coded decimal format with a direction character
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Example:
7 right would be sent as 70R, 14 left would be sent as 41L.
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KLN 94
DESCRIPTION / FORMAT
Drift Checksum
Sum for drift bytes, excluding the direction character
Example:
The sum for 41L would be 5 (35H).
94-98
99
100102
103
104106
107
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108
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DESCRIPTION / FORMAT
1107
Same as Format C described above except that bytes 3 through 9 shall be filled with
asterisks if total fuel remaining is not available and consequently must be entered
through the KLN 94.
108112
113
114119
120
121
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Any the above formats may be received. If format C or D is received, the airdata portions are
ignored, the fuel data portions are used, and no error message is given.
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KLN 94
2. Fuel flow equipment not installed and Air data equipment installed:
If format C or D is received, fuel data portions are ignored, the airdata portions are used and
no error message is given. If format A or B is received, the GEN RS-232 In Data Error
message is displayed.
3. Both fuel flow equipment and air data equipment not installed:
If no data is received for this setup, the No GEN RS-232 In Data message will be displayed.
Fuel/Air Data Timing Requirement
A grace period of 2.4 seconds, in addition to the 1.6 second transmission interval, shall be given
to every fuel/air data transmission. The unit invalidates all local copies if fuel/air data is not
received for 4.0 seconds .40 seconds.
2.0 GENERAL RS232 OUT
Functional Description
BYTE FORMAT
Electrical per EIA RS 232C
9600 baud, 8 bits, 1 stop bit, no parity
MARK is a logical 1 (one) and SPACE is a logical 0 (zero)
START bit begins as MARK, goes to SPACE
START bit
Data bit 0 (LSB)
Data bit 1
Data bit 2
Data bit 3
Data bit 4
Data bit 5
Data bit 6
Data bit 7 (MSB)
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STOP bit
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KLN 94
Data Protocol
Data shall be sent in blocks having the following format:
<STX><id><dddd><it><id><dddd><it>...<id><dddd><it><ETX>
<STX>
<id>
<dddd>
<it>
<CR>
<STX>
<STX>
<id>
<dddd>
<it>
item designator
item data
item terminator
<CR>
<STX>
Any data which is invalid or exceeds the data format will be filled with dashes.
RS232 OUTPUT DATA ITEM DEFINITIONS
There are two RS232 output data item definitions, as represented in the following tables. The first table
shows the Standard definitions, as selected on the MNT7 page (see paragraph 2.4.1.7 in this manual).
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STANDARD RS232
Item
Designator
Data
Format
Data Field
Width
s dd mmhh
Rev. 4, Jan/2003
Description
present latitude; dash if position flag is set.
s=sign: N for North, S for South
dd=degrees
mm=minutes
hh=hundreths of minutes
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STANDARD RS232
Item
Designator
Data
Format
Data Field
Width
s ddd mmhh
10
ddd
ddd
ddddd
sdddd
I
(INDIA)
dddd
ddddd
dddd
sddd
---A-----
l
(lima)
dddddd
free fromat
ddsiiiiilllLLLLmm
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Description
17
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KLN 94
STANDARD RS232
Item
Designator
Data
Format
Data Field
Width
Snnnnn
17
hh:mm:ss
abcdefghij
10
GPS discretes
a=W for waypoint alert; T for turn; else dashed
b=N for new message; P for persistent
message; else dashed
c=E for enroute; T for terminal; R for approach
arm; or A for approach active
d=L for leg; D for Direct-to; O for OBS; T for
OBS LEG transition
e=T for TO; F for FROM; else dashed
fghij= reserved for future use; currently dashed
Description
ENHANCED RS232
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Item
Designator
Data
Format
Data Field
Width
Description
s dd mmhh
s ddd mmhh
10
ddd
ddd
ddddd
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KLN 94
ENHANCED RS232
Item
Designator
Data
Format
Data Field
Width
Description
sdddd
I (upper
case INDIA)
dddd
ddddd
dddd
sddd
---A-----
snnnnn
hh:mm:ss
dddddd
ttfffff
QuickTune frequency
t = target radio
f = frequency data
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KLN 94
ENHANCED RS232
Item
Designator
q
(cont)
Data
Format
ttfffff
Data Field
Width
7
Description
Byte 1--System Type:
ASCII 0 is undefined
ASCII 1 = COM
ASCII 2 = NAV
ASCII 3 and above are currently undefined
Byte 2--System Number:
ASCII 0 is undefined
ASCII 1 = System 1
ASCII 2 = System 2
ASCII 3 = System 3
ASCII 4 = System 4
ASCII 5 and above are currently undefined
Bytes 3-7Frequency:
This data is equal to (Frequency 100) * 1000
It is assumed that all frequencies are in the
100-199 MHz range, so hundreds of megahertz
are omitted.
abcdefghij
free format
ddsiiiiilllLLLLmm
10
GPS discretes
a=W for waypoint alert; T for turn; else dashed
b=N for new message; P for persistent
message; else dashed
c=E for en route; T for terminal; R for
approach arm; or A for approach active
d=L for LEG; D for direct-to; O for OBS; T for
OBS->LEG transition, V for VTF.
e=T for TO; F for FROM; else dashed
fghij=reserved for future use; currently dashed
for development testing only
17
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s=discretes
bits: 76543210
xladsgit
t=0 leg follows; t=1 arc follows
i=1 no-point-symbol in map (for invisible wpt )
g=1 gap follows (for visible non-connected wpt )
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KLN 94
ENHANCED RS232
Item
Designator
Data
Format
Data Field
Width
w
(cont)
ddsiiiiilllLLLLmm
17
Description
s=1 active segment follows (for other magenta
segments )
d=0 solid line; d=1 dashed line
a=1 active wpt
l=1 last waypoint
x=unused
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ENHANCED RS232
Item
Designator
x
Data
Format
srr
Data Field
Width
3
Description
Arc Description
s= misc
bits: 76543210
xljnnnnn
nnnnn=waypoint number uns bin(01 ~ 25)
j=1 >180; j=0 <180
l=1 clockwise; l=0 counterclockwise
x=unused
rr=100 X radius, nm; uns.binary (655.36 max)
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z
(lower case)
aaaaa
Rev. 4, Jan/2003
Current GPS altitude in feet. If altitude is negative, this label shall format -aaaa (Note only
four digits).
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APPENDIX B
Includes the following:
KLN 94 SUPPLEMENTAL PROCEDURES MANUAL
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The section numbers and names in the guide supplement are typical of many aircraft;
however, you should check the aircrafts flight manual and match those section numbers and
names when organizing your supplement.
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KLN 94
2. COVER
The cover page for your supplement should essentially be identical to the guide supplement
with the following exceptions:
A. In the header, substitute the installers name and address (whoever is writing the flight
manual supplement) in place of the name and address of Honeywell.
B. Substitute the manufacturers name and model number (as shown on the serial data
plate) for your aircraft in place of the Mooney models listed.
C. In the second line of text, where the sample supplement states "is installed in accordance
with STC SA00244WI-D.", substitute "is installed in accordance with unit Installation
Manual 006-_____-____ , Rev.__, and FAA Form 337 dated ." (Insert the part number
and revision of the manual you have used).
D. Remove "CHRIS DURKIN, DAS Coordinator, Honeywell International, Inc." and
"DAS4CE" from below the FAA APPROVED line. (Your supplement will be approved by
an FAA representative).
E. Remove the footer on the cover page. (The footer on the guide supplement cover page is
for Honeywell internal reference only).
3. TABLE OF CONTENTS
If the section names and numbers of your aircrafts flight manual do not match those of the
sample flight manual supplement, you should arrange your Table of Contents and your
supplement in accordance with the format of your aircrafts flight manual.
4. BODY OF TEXT
The body of text for all sections other than NORMAL PROCEDURES should be copied in its
entirety. The text for the NORMAL PROCEDURES section may vary depending on the
equipment interfaced with the KLN 94. Some of the annunciators, switches and/or controls
described in paragraph B may differ slightly or may not be included as part of your
installation. Should this be the case, you will need to alter the text of this paragraph and its
subparagraphs to accurately describe the operation of the KLN 94 as it exists in your
installation. Do not include descriptions of annunciators, switches or controls not present in
your installation. Make sure that the nomenclature on the items you do use matches the
description in your flight manual supplement.
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This concludes the procedure for writing a KLN 94 GPS Aircraft Flight Manual Supplement.
Reduce the pages as required to match the format of your aircrafts flight manual, and you are
ready to submit the new document to your local FAA representative for approval.
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KLN 94
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KLN 94
APPENDIX C
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APPENDIX D
DIRECT REPLACEMENT OF A KLN 89B WITH A KLN 94
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KLN 94
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KLN 94
If the aircraft is equipped with a Bendix/King KLN 89B GPS receiver, the KLN 89B unit can be
removed and a KLN 94 unit installed. No changes to the existing mounting rack or electrical
harness are required. However, if the KLN 89B is configured only for IFR Enroute operations, the
KLN 94 must be configured the same way.
The KLN 94 also has additional features, such as QuickTune, which may be added. When the
KLN 94 additional features are utilized in existing KLN 89B installations, wiring harness changes
will be necessary. See the KLN 94 wiring diagrams in this book.
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Once the KLN 94 has been installed, a post installation checkout procedure must be performed.
Also see the KLN 89B / KLN 94 substitution letter following this page.
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APPENDIX E
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