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Escravos Water Project Instrumentation

This document outlines procedures for instrumentation work on the Escravos Produced Water Project. It describes responsibilities for instrumentation teams and inspection processes. Key steps include: - Inspecting and testing instrumentation materials and equipment upon receipt - Storing materials properly prior to installation - Testing cables for insulation resistance and continuity prior to installation - Installing instruments according to specifications and manufacturer instructions - Calibrating testing equipment and completing inspection test sheets

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Umar Adamu
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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100% found this document useful (1 vote)
650 views17 pages

Escravos Water Project Instrumentation

This document outlines procedures for instrumentation work on the Escravos Produced Water Project. It describes responsibilities for instrumentation teams and inspection processes. Key steps include: - Inspecting and testing instrumentation materials and equipment upon receipt - Storing materials properly prior to installation - Testing cables for insulation resistance and continuity prior to installation - Installing instruments according to specifications and manufacturer instructions - Calibrating testing equipment and completing inspection test sheets

Uploaded by

Umar Adamu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 17

Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited

(EPWD)
Client
C!E"R#N N$%ER$&
L$'$(ED

Contractor
R#)C#' ENER%*
SER"$CES L$'$(ED

Project (itle ESCRAVOS PRODUCED WATER DISPOSAL PROJECT
Contract No+
Document
(itle
INSTRUMENTATION WORK
PROCEDURE
Doc+ Ref

Date

Revision ,
N&'E C#'P&N* S$%N-D&(E
PREP&RED .*
&+ /'&R
R#)C#'

C!EC0ED .*
C+ $%/D$&
R#)C#'

&PPR#"ED .*
%+
#.&SE0$
R#)C#'

RE"$EWED .*

C#N(R&C( !#LDER
&PPR#"ED .*
Page 1 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
&PPR#"ED .*

$NS(R/'EN(&($#N W#R0 PR#CED/RE
(&.LE #) C#N(EN(S
,+2 P/RP#SE 3 3 3 3 3 3 3 4
5+2 SC#PE 3 3 3 3 3 3 3 4
4+2 RE)ERENCES 3 3 3 3 3 3 6
6+2 DE)$N&($#N 3 3 3 3 3 3 7
8+2 RESP#NS$.$L$($ES 3 3 3 3 3 3 9
7+2 PR#CED/RE 3 3 3 3 3 3 3 :
9+2 $NS(R/'EN( $NS(&LL&($#N 3 3 3 3 ;
:+2 (ES($N% 3 3 3 3 3 3 3 ,8
;+2 D#C/'EN(&($#N3 3 3 3 3 3 ,7
,2+2 PERS#NNEL 3 3 3 3 3 3 ,7
,,+2 S&)E(* 3 3 3 3 3 3 3 ,7
,5+2 N#N3C#N)#R'&NCE 3 3 3 3 3 ,7
1.0PURPOSE
(he <ur<ose of this <rocedure is to <rovide the <recise develo<ment
of minimum re=uirement Rofcom Energy Services Limited shall
a<<ly for the instrumentation >or1 activities at the Escravos
Produced Water Project+ (his has to ?e read and inter<reted in
conjunction >ith the <roject s<eci@cations-standards and esta?lishes
a techni=ue together >ith other related contractual documents
2.0SCOPE
(his $nstrumentation >or1 <rocedure covers all onshore
instrumentation construction activitiesA $nstallationA ins<ection and
testing to ?e done on 'ain dec1A Cellar dec1 and Bac1et of the
Page 2 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
Escravos Produced Water Dis<osal facility+ (he overvie>s of >or1 are
as follo>s
/n?oCing and sorting of $nstruments+
Ca?le drums testing+
Ca?le (ray )a?rication and $nstallation+
Bunction .oC $nstallation+
Ca?le Pulling+
$nstrument $nstallation+
Ca?le %landing and (ermination
Ca?le (agging and Core $denti@cation+
(esting
$nstrument &ir (u?ing !oo13u<+
$nstrument Cali?ration+
'echanical Com<letion Chec1s+
&ll ins<ections during construction <hase shall ?e com<leted and
signed ?y CNLDs EE$ $ns<ector+
3.0REFERENCES
&ll constructionA installationA and testing shall ?e carried out in
accordance >ith good engineering <ractice and shall satisfy all
statutory re=uirements of the National and-or local authorities in
>hich the installations >ill ?e located+
(he follo>ing Standards and re=uirements shall form an integral
<art of the $nstrumentation Construction Wor1A ins<ection and tests
in the Project Wor1s
PWD3D2:83$CS3$$D3NE(32223;2264322 $nstrument !oo13u<s
DiFerential Pressure
$ndicator
Page 3 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
PWD3D2:83$CS3$$D3NE(32223;2268322 $nstrument !oo13u<s
Pressure
DiFerential (ransmitter
PWD3D2:83$CS3$$D3NE(32223;224:322 $nstrument $nstallation
Detail
Level Control "alve
PWD3D2:83$CS3$$D3NE(32223;2249322 $nstrument !oo13u<s
Pressure
$ndicator
PWD3D2:83$CS3$$D3NE(32223;2265322 $nstrument !oo13u<s Level
$ndicating (ransmitter
PWD3D2:83$CS3$$D3NE(32223;2262322 $nstrument $nstallation
Detail
Pressure Control "alve and
Positioner
PWD3D2:83$CS3$$D3NE(32223;2,,:322 $nstrument 'ounting
Details
PWD3D2:83$CS3$$D3NE(32223;2,,9322 $nstrument 'ounting
Details
PWD3D2:83$CS3$$D3NE(32223;224;322 $nstrument !oo13u<s
Level %auge
PWD3D2:83$CS3$$D3NE(32223;226,322 $nstrument !oo13u<s
#n3#F "alve
$C'3D/3,,2,3. $nstrument
$nstallation
$C'3S/3,,+283& Pressure $nstruments
$C'3D/3,,+2,3& $nstrument
$nstallation
Page 4 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
$C'3D/3,,+243& Level $nstruments
&P$ RP 886 Process $nstruments and
Control
&P$ RP 88, Process 'anagement
$nstrumentation
$S& 8+, $nstrumentation Sym?ols
&nd $denti@cation
4.0DEFINATION
&$ &nalogue $n<ut
&# &nalogue #ut<ut
&P$ &merica Petroleum $nstitute
CNL Chevron Nigeria Limited
C#'P&N* Chevron Nigeria Limited
D$ Digital $n<ut
D# Digital #ut<ut
EE$ Electrical and $nstrumentation
$S& $nternational Society of &utomation
$(P $ns<ection and (est Plan
PE$D Pi<ing E $nstrumentation Dra>ing
Page 5 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
PWD Produced Water Dis<osal
G&-GC Guality &ssurance and Guality Control
GC Guality Control
5.0RESPONSIBILITIES
Inst!"#nt T#$" L#$%
Shall ensure <ro<er im<lementation of this <rocedure+ !e shall
coordinate the activities of the $nstrument Engineer >ho leads
the $nstrument team+
Inst!"#nt En&'n##
(he $nstrument Engineer Shall ?e res<onsi?le for the follo>ingH
"erifying all activities relevant to installation and testing of
@eld mounted $nstruments+
"erifying the availa?ility of the materials re=uired for
installation+
Pre<aration and su?mission of as3?uilt dra>ings and
resolving all technical <ro?lems that may arise during
installation activities+ !e is also res<onsi?le for
Page 6 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
coordinating >ith the G& - GC Engineer for resolving
technical =ueries+
Inst!"#nt S!(#)'s*
Shall lead the instrumentation activities at construction stageH
carry out all ins<ection re=uiredH issue the relevant re<ort or
chec1list and coordinate >ith the G& - GC $ns<ector and the
$nstrument Engineer+
+!$,'t- C*nt*, Ins(#.t*
Shall monitor the <ro<er im<lementation of the <roject
<rocedures and s<eci@cations+ Shall also ?e res<onsi?le for
conducting of tests on ca?les and instruments during delivery
and ?efore installationH res<onsi?le for all @nal ins<ection
activitiesH rectify all <unch list items and sign oF all @nished
>or1s+
Inst!"#nt T#./n'.'$n
$nstrument (echnician shall ?e res<onsi?le for
$nstalling all @eld instruments+
Coordinating >ith the $nstrument Su<ervisor and G&-GC
Engineer and $nstrument Engineer in instrument installation
and in resolving technical =ueries+
0.0PROCEDURES
0.1 R#.#')'n& $n% Ins(#.t'*n *1 Inst!"#nt
E2!'("#nt3M$t#'$,s
/<on recei<t of instrument materialsA the GC $ns<ector and
Store 0ee<er shall ins<ect visually the materials and
e=ui<ment for <ossi?le defectsA <hysical damages or missing
<art+ (he conformance of the $nstrument to s<eci@cationsA
haIardous area classi@cation and mechanical certi@cation
shall ?e veri@edA chec1ing against Engineering Data sheets if
a<<lica?le+ (he <rovision in the follo>ing documents shall
form the ?asis for all the ins<ection in this <roject+
Page 7 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
Guality &ssurance-Guality Control
$ns<ection and (est Plan
'anufacturers data and technical manuals
Engineering data sheets >here a<<lica?le+
)orm for ?asic instrument e=ui<ment
0.2 M$t#'$, St*$&#
Pro<er stac1ing and identi@cation are necessary to de@ne and
minimiIe the <ossi?ility of damage or lo>ering of =uality due
to corrosionA contaminationA deterioration or <hysical damage
during the time an item is stored and until it is removed from
storage and <laced in its @nal location+ (here shall ?e a routine
ins<ection of the stac1ing area+ Prior to stac1ing of materialsA
the diFerent stac1ing <oints shall ?e esta?lished and adhered
to+
0.3 P#4Inst$,,$t'*n T#st $n% Ins(#.t'*n
&ll instruments shall ?e veri@ed against data sheetsA
'anufacturerDs $nstructionsA and >hen necessary undergo
testing in the instrument <rior to installation+
0.3.1T#st *n C$5,#s
(he order of test shall ?e $nsulation Resistance (est for
Inst!"#nt $n% .*nt*, .$5,#s
&nalogue in<ut and out<ut ca?les (&$ - &#)
Digital in<ut and out<ut Ca?les (D$- D#)
DC C*n%!.t* #s'st$n.# t#st
(est e=ui<ment to ?e used are as follo>s
'egger (ester 3 422" 3 822"
)lu1e 'ulti3tester
C*nt'n!'t- T#st
(est e=ui<ment to ?e used are as follo>s
)lu1e 'ulti3tester
0.4 Inst!"#nt E2!'("#nt St*$&# $n% P#s#)$t'*n
'aterial storage shall com<ly >ith the 'aterial Control
Procedure+ (he $nstruments shall ?e stored >here a<<ro<riate
Page 8 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
in accordance >ith "endor - manufacturerDs recommendation+
Ca?le drums shall ?e stac1ed horiIontally in a safe <lace+
0.5 C$,'5$t'*n *1 T#st E2!'("#nt
&ll test e=ui<ment shall ?e cali?rated in accordance >ith
Cali?ration Procedure+ (est e=ui<ment shall have valid and
tracea?le cali?ration certi@cate+ Rofcom Energy Services
Limited shall su?mit a detailed list of all test e=ui<ment
com<lete >ith co<ies of certi@cates it intends to use for test to
Com<anyDs for a<<roval <rior to commencement of testing
along >ith the su?mission of test <rocedures+
6.0INSTRUMENT INSTALLATION
6.1 7#n#$,
(his section mainly covers the installation of ne> instruments
on the PWD facility+ 'ajor mechanical-<i<ing >or1s shall ?e
su?stantially com<lete ?efore commencement of instrument
installation+ (he .asic $ns<ection (est Sheet shall ?e
com<leted for all $nstruments+
(he correct tools shall ?e used for all installation >or1+ &ll
$nstruments shall ?e installed leaving around enough
headroom to allo> maintenance and - or removal+ Where
access from normal o<erational <latforms is not feasi?leA
additional access facilities shall ?e <rovided+
&ll instruments shall ?e <ositioned referring to relevant
installation hoo13u< and as close to its <rocess connection as
<ossi?leH after installation and during the >hole construction
<eriodA all instruments not <rovided >ith housing shall ?e
<rotected from the >eather in the event that <ainting
activities are in <rogress in adjacent areas+
$ndicating instruments shall ?e installed and oriented
according to engineering detailed dra>ings su<<lied in such a
>ay that the center of the indicator is a<<roCimately ,+4m
Page 9 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
a?ove grade to allo> vie>ing from <latformA or >al1>ay level
as recommended ?y Com<any+
&ll instruments shall ?e so installed such thatA they are not
su?jected to vi?ration or to mechanical stresses and are not
eC<osed to high tem<eratures >hich >ill inJuence the
measurements and far from <otential @res+
& clearance of at least 422mm shall ?e given ?et>een any hot
surface and those instruments >hose functioning can ?e
aFected ?y hot environments and also a clearance of at least
422 mm shall also ?e given ?et>een any instrument and cold
surface (less than minus 52KC)A >hich may lead to
condensation+ No $nstrument Su<<orts shall ?e >elded to a
vessel or e=ui<ment containing Process )luid+
During and after installationA a @eld visual ins<ection shall ?e
carried out to ensure that each instrument
!as the correct tag num?erA rangeA etc+
$s in <ro<er <osition+
Correctly E rigidly installed according to dra>ings+
$s <ro<erly connected to signal - su<<ly ca?les+
$s <ro<erly earthed >herever necessary+
$s suita?ly <rotected against adverse environmental
conditions+
Ca?le gland is <ro<erly @tted+
#utstanding items and deviation shall ?e recorded on general
<unch list+
&ll mounted instruments shall ?e <rovided >ith Name Plates+
SuLcient s<are length of ca?le for connection shall ?e coiled
near the instrument side+ &ll Local Panels and Bunction .oC
)rames shall ?e shimmed as <er a<<lica?le dra>ings+ $f any
e=ui<ment is mounted at Joor levelA relevant su<<orts shall ?e
grouted+ $nstrument im<ulse line E <neumatic signal lines
shall ?e installed as <er Com<any <rocedure for $nstallation
and (esting of Pneumatic Signals and $m<ulse (u?ing+ Ca<illary
(u?ing shall ?e ade=uately <rotected against mechanical
Page 10 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
damage and su<<orted ?y instrument trays and run
inde<endently oF all other lines+
6.2 C$5,# T$- S!((*t
(he ca?le tray su<<orts shall ?e very rigid and the ca?le tray
shall sit on them having a good anchorage+ (he ca?le tray
su<<ort material shall agree >ith the <roject s<eci@cation+ (he
ca?le tray su<<orts shall ?e fa?ricated and installed according
to <roject ca?le tray su<<ort detail dra>ings+ Ca?le tray
su<<orts shall in no circumstance come oF from a <rocess
<i<e+ (he intervals of these su<<orts shall ?e in accordance to
<roject s<eci@cations+ &ll dissimilar metals shall ?e insulated
from each other+
&ll cuts or >elded <oints-<arts of the ca?le tray su<<orts shall
?e cleanedA shar< edges removed and <ainted accordingly to
<revent corrosion+ &ny deviation shall ?e formerly made
1no>n to client for acce<tance+
6.3 C$5,# T$- 3 L$%%#s
(he Ca?le (rays shall ?e installed as given on the dra>ingsA for
<o>erA control and instrumentation ca?lesA arranged on
su<<orts+ &ll ca?le trays-ladders and associated accessories
used shall ?e as s<eci@ed for the PWD <roject s<eci@cation+ &ll
dissimilar metals shall ?e insulated from each other+
Ca?le trays shall ?e corrosion freeA have no shar< edges and
laid on solid and >ell leveled ca?le tray su<<orts+
Where they are lin1ed >ith another ca?le traysA they shall ?e
?olted >ith the right connectors-hingesA the ca?le tray shall ?e
grounded according to <roject s<eci@cations+
Ca?le trays-ladder shall ?e rigidly su<<orted and trays shall ?e
?onded and connected to the common earthing grid as <er
<roject s<eci@cations+
6.4 C$5,# Inst$,,$t'*n
Ca?les shall ?e dra>n from ca?le drums on stands+ Drum shall
Page 11 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
?e strong and in good condition and shall ?e installed as <er
<roject dra>ings+ &ll cut ends shall ?e >atertight sealed+
Rofcom Energy Services Limited shall ensure that suLcient
ca?le rollers and side rollers are used >hen <ulling the ca?le
into <osition >here necessary+ (his >ill considera?ly reduce
the eFort re=uired and hel< to ensure that the ca?le outer
sheath is not damaged+ (he ca?le shall not ?e <ulled over or
around hard rough surfaces or shar< edgesA >hich might
damage the outer sheath+
/nder no circumstances shall any ca?le ?e su?jected to a
?ending radius less than the minimum recommended ?y the
manufacturer for the <articular ty<eA siIe and form of
construction of the ca?le concerned+
(he segregation of instrument ca?les from other ca?les shall
?e carried out in accordance >ith the re=uirements of
Standard S<eci@cations+
6.5 Inst!"#nt A..#ss'5','t-
&ll instruments e=ui<ment shall ?e accessi?le for servicing ?y
tem<orary or <ermanent accesses (tem<orary if instruments
are located lo>er than 6 meters a?ove ground level) &?ove 6
meters a <ermanent access shall ?e <rovided+
6.5.1A..#ss 1*" P,$t1*"
$n the event of the access from a <latformA the
instrument location shall satisfy the follo>ing
re=uirements
(he instruments shall ?e located close to the
<latform
When the e=ui<ment is located a?ove a <latformA the
to< of the o<erating mechanism shall neither ?e
more than 5+,' nor less than ,82mm a?ove the
<latform+
Where access from normal o<erational <latforms is
not feasi?leA additional access facilities shall ?e
Page 12 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
<rovided+
&ccess from ladder to ?e accessi?le from a
<ermanent ladder the e=ui<ment shall not ?e more
than ,' from the centre3line of the ladder+
6.0 C$5,# T$&&'n&8 C*# I%#nt'9.$t'*n : Inst!"#nt T$&
N!"5#s
Permanent ca?le mar1ers shall ?e attached to all ca?les just
?elo> the ca?le glands on either side of Bunction ?oC transit
frames and e=ui<ment gland <lates+
'ar1ers shall ?e of ,+8 mm thic1 C ,: mm >ide Stainless Steel
stri<+ (he circuit identi@cation and ca?le schedule num?ers
shall ?e stam<ed on each mar1er in 7mm high letters and
digits+ &lternatively mar1ers in stainless steel or <lastic may
?e used <rovided that they are attached <ermanently to the
ca?le and not su?ject to deterioration ?y environment+
&ll ca?le tagging and core identi@cations shall ?e legi?leA
reada?leA rigidly @Ced and shall ?e in accordance >ith the
Com<any s<eci@cationA standards and a<<roved <roject
dra>ings+
&ll ca?le cores shall carry <ermanent identi@cation of the
<hase color and >ire num?ers+ $denti@cation shall ?e in the
form of ca<tive MoM ring ferrules of the a<<ro<riate diameter
engraved or indeli?ly <rinted >ith the ca?le num?erA the core
num?er and the terminal num?er+ $denti@cation num?ers shall
read from the terminal out>ards+ $nstruments (ag Num?ers
shall ?e in accordance >ith Com<any S<eci@cation+
6.6 F,*; Inst!"#nts
Pi<e #rientation and )lo> Direction shall ?e in accordance
>ith the follo>ing ta?le
'easuring
Device
Preferred
#rientation
5
nd
Choice
#rientation
#ri@ce Plate !oriIontal &ny
Page 13 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
#nly if <referred orientation cannot ?e used >ill 5nd choice
orientation ?e considered >ith a<<roval+
$n vertical lines the <referred )lo> Direction shall ?e
u<>ard for li=uid and do>n>ards for gases and steam+
)lo> $nstruments shall ?e located to ?e accessi?le from
grade or <ermanent <latform+ &ccess shall ?e >ithin 5
meters of grade or <ermanent <latform+
6.< L#)#, Inst!"#nts
(he Com<anyDs Engineering (eam shall determine orientation
during detail design+
Level $nstruments shall ?e located to ?e accessi?le from
gradeA <ermanent <latform or @Ced ladder+ &ccess should ?e
>ithin 5 meters of grade or <ermanent <latform+
6.= P#ss!# Inst!"#nts
(he <referred noIIle orientation for <ressure $nstruments is
horiIontal (side) for all services on vertical lines+
)or gas servicesA the ta<<ing shall ?e vertical (to<) or side
for li=uidA steam or condensa?le va<ors on horiIontal
lines+
(he <referred noIIle orientation for <ressure gauges shall
?e vertical (to<) for all services on horiIontal lines+
)or all services on vertical linesA the ta<<ing shall ?e
horiIontal (side) >ith a Janged ;2K el?o> to orientate the
connection u<>ards+
(he selected orientation and location of the ta<<ing shall
<ermit remote instruments to ?e self3draining or self3
venting+
Pressure $nstruments shall ?e located to ?e accessi?le from
gradeA <ermanent <latform as sho>n instrument location
dra>ing+ &ccess should ?e >ithin 5 meters of grade or
<ermanent <latform+
Location of the @rst isolation valve at the height shall not
eCceed 7 meters from grade <ermitting access ?y
tem<orary means+
Pressure gauges shall ?e installed in such a manner to
Page 14 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
avoid o?struction of their ?lo> out <rotectorsA oriented
a>ay from the o<erator+ Clearance ?et>een the ?lo> out
Disc and a near?y o?struction shall ?e at least 58mm+
6.10 C*nt*, V$,)#s
Com<any shall determine the re=uired valve <ositioner
orientation in relation to the )lo> Direction (to ensure
accessi?ility of valve <ositioner) and also shall <rovide for
each control valve a dimensional dra>ing >hich >ill detail the
re=uired clearanceA >eightA etc+
Control valve shall ?e located to ?e accessi?le from gradeA or
<ermanent <latform+
<.0TESTIN7
)ield $nstruments shall ?e tested in accordance >ith Com<any
Procedure on $nstallationA testing of @eld mounted $nstruments+
$m<ulse line E <neumatic signal lines shall ?e tested in
accordance >ith Com<any Procedure on $nstallation and testing
of <neumatic signals and $m<ulse Line+
&ccessories shall ?e chec1ed against dra>ings and ensure that
they are installed in accordance >ith dra>ings+
&ll individual instruments shall ?e tested and re3cali?rated if
necessary ?efore installation+
&<<ro<riate test e=ui<ment shall ?e used for testing of
instruments+ Every instrument tested shall ?e <rovided >ith a
la?elA indicating the cali?ration details+
Control valves E shutdo>n valves e=ui<<ed >ith actuators shall
?e tested for full stro1e time+
&fter testingA $nstrument $nstallation $ns<ection Re<ort shall ?e
com<leted and signed oF+
&ll electronics instrumentsA >hich may o<erate in haIardous
atmos<hereA shall ?e installed in accordance >ith s<eci@ed
re=uirements for <reventing ignition of Jamma?le va<ors+
&ll Locations and (ags of each $nstrument shall ?e chec1ed in
Page 15 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
accordance >ith the relevant PE $D+
$nstruments clearance and access re=uirements shall ?e in
com<liance >ith relevant dra>ings+
(hermometers and <ressure gauges shall ?e reada?le from
grade or <latforms and <ro<erly oriented+
&ll $nstruments located in <i<ingA such as )lo> elementsA Control
"alves etc+ shall ?e erected in the correct )lo> Direction+
&ll instruments <rocess leads for <ro<er routing and su<<orts
shall ?e chec1ed to ma1e sure that movement due to thermal
eC<ansion or vi?ration >ill not strain the instruments or interfere
>ith other e=ui<mentDs+
&ll <rocess leadsA drain lines and vent lines shall have the
s<eci@ed slo<eA free from any <oc1ets or tra<sA connected to the
<ro<er vent and drain headers+
)or diFerential <ressure ty<e Jo> instruments the lo>3<ressure
side of the instrument shall ?e connected to the do>nstream ta<
of the Jo> element+
=.0DOCUMENTATION
&ll records as <er the a<<lica?le $ns<ection E (est Plan ($(P) shall ?e
@lled u< during a<<ro<riate stages of ins<ection and signed ?y the
ins<ectors from Rofcom and Com<any after installation and testing
and shall ?e maintained in com<liance >ith Com<anyDs Guality
Records 'anagement
10.0 PERSONNEL
&ll construction activities shall ?e carried out ?y a team of
<ersonnel >ith ade=uate =uali@cation and eC<erience in
installation and testing of $nstruments under the control of the
EE$ Engineer according to Personnel =uali@cation and (raining+
&ll the activities of the team shall ?e coordinated E directed ?y
the $nstrument (eam Lead+
11.0 SAFET>
&ll the a?ove activities shall strictly ?e carried out in accordance
>ith safety rules and <rocedure contained in ProjectDs !SE Project
Plan+
Page 16 of 17
$nstrumentation Wor1 Procedure
Escravos Produced Water Project Rofcom Energy Services Limited Chevron Nigeria Limited
(EPWD)
12.0 NON4CONFORMANCE
&ny non3conformance found during the installation and testing of
@eld mounted instrument shall ?e dealt in accordance >ith
Com<anyDs non3conformances re<orting <rocedure+
Page 17 of 17
$nstrumentation Wor1 Procedure

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