Steel Welded Tank Dia.:15.75 m 18.
00 m Height
DESIGN CODE : API 650
Tank Diameter : 18 m =18x3.2808 =59 ft
Specific Gravity : G=1.0
Vapour Pressure :22.5 in H2O
Sd=22700 psi (Material of onstruction is st 37)
St=24900 psi
Tank has internal pressure : P= 22.5 in H2O=5.55 kPa= 555 kg/m
Weight of roof =0.006*0.5*(18*3.14)*(10^2+1^2)^0.5*8000=12283 kg
Design of shell
Height of tank shell =16.1 m
Liquid filling level =15.78 m
C.A.= 1.2 mm
F.7 and 3.6.3.2
E=0.85
Design shell thickness
td =2.6Dx(H+P/12G-1)xG/Sd+
0.0472
Design shell thickness
td =0.00676*(H+22.5/12-1) +0.0472
tt=0.00616*(H-1)
Hydrostatic test shell thickness
Hydrostatic test shell thickness
tt= 2.6xD(H-1)/St
Height
(m)
2
4
6
8
10
11.5
13
14.5
16
(ft)
6.5616
13.1232
19.6848
26.2464
32.808
37.7292
42.6504
47.5716
52.4928
td
(in)
0.081767
0.126124
0.17048
0.230541
0.259193
0.29246
0.325728
0.358995
0.392262
(mm)
2.0768924
3.2035453
4.3301983
5.8557329
6.5835042
7.428494
8.2734837
9.1184734
9.9634631
tt
(in)
0.034259
0.074679
0.115098
0.155518
0.195937
0.226252
0.256566
0.286881
0.317196
Thickness
(mm) Cosidered
0.87019
6
1.896844
6
2.923499
6
3.950153
6
4.976807
8
5.746798
10
6.516788
12
7.286779
14
8.056769
16
Wt - corr.
kg
1176.7
1361.3
1840.0
2488.2
2797.5
3156.5
3515.6
3874.7
4233.7
Total in kg:
20210.5
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Steel Welded Tank Dia.:15.75 m 18.00 m Height
Design of Roof
1) Acording to (3.10.2) the minimum thickness of roof plate is 5mm
Take it 6mm
2) Roof structure design:
To use 33 IPE200 this means each member will carry the following:
Dead weight: 200 Kg
Roof plate weight : 300 Kg
Live weight :300 Kg
Total
:900 Kg
Z= M/f =800x393.75/1650 =190.9 cm3
from steel table we will find :
Zy=194.3 cm3
IPE 200 is safe
Maximum Design Pressure Permitted -Pf- API 650 APPENDIX F
Pf =1.6xP- 4.8xth =1.6x22.5-4.8x0.1968= 35.05536 in of water
Pf
>P
OK
Let us calculate the weight of the shell without any corrosion :
td
Wt
(in)
(mm)
Kg
0.629921
16
9073.303
0.551181
14
5954.355
0.472441
12
5103.733
0.393701
10
4253.111
0.314961
8
3402.489
0.23622
6
2551.866
0.23622
6
2551.866
0.23622
6
2551.866
0.23622
6
5621.503
41064.09 Kg =
90505.26 pd
Roof plate weight=12283 kg = 27072.7 pd
Roof structure weight=4482 kg = 9878 pd
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Steel Welded Tank Dia.:15.75 m 18.00 m Height
73.4 kg/m2
Wind load on tank
wind velocity =48m/s=108mile h
wind force 0-16=860 kPa=87.6 kg/m2
wind force 16-17.2=720 kPa=73.4 kg/m2
according to API 650 3.11.1
17.2
16
87.6 kg/m2
8
87.6 kg/m2
0
Load between 0-16 :
F1=87.6x16x18= 25229 kg
Load between 16-17.2
F3=73.4xArea=73.4x1.2x18x0.5=792.7 kg
Overturning moment due to wind load:
M=F1x8+F3x(16.4)= 214832 Kg.m
Overturning stability (3.11)
W= shell weight to resist uplift less corrosion+dead weight supported by shell minus uplift
from internal pressure
W= 20210+ 27072.7 +9878-555x(18x18/4x)=42851 kg
Stability Moment = 2/3x(WD/2)=257106 kg.m
>
M
So, It does not need Anchor Bolts.
Seismic Design of the Storage Tank:
(APPENDIX E)
M =Zx I (C1xWsxXs + C1xWrxHt + C1xW1xX1+C2xW2xX2)
Z : seismic zone factor=0.2
I=1.0 E3.1
C1=0.60 (API 650 - E3.3)
D/H=18/16=1.1 K=0.58 (Figure E-4)
T(natural period of the first sloshing mode, in second)
=KD =0.58x59 =4.45 <4.5
Then
C2=0.75*S/T
S=1.5 (table E-3)
C2=0.75x1.5/4.45 =0.25
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Steel Welded Tank Dia.:15.75 m 18.00 m Height
Ws:total weight of the tank shell in pound
=90505 pd
Xs=Mi.Xi/Mi
Xi
(m)
1
3
5
6
8
10.75
12.25
13.75
15.25
td
(in)
(mm)
0.629921
16
0.551181
14
0.472441
12
0.393701
10
0.314961
8
0.23622
6
0.23622
6
0.23622
6
0.23622
6
Wt
Kg
14201.691
12426.48
10651.269
8876.0571
7100.8457
3994.2257
3994.2257
3994.2257
3994.2257
69233.246
Mi xXi
14201.69
37279.44
53256.34
53256.34
56806.77
42937.93
48929.27
54920.6
60911.94
422500.3
Xs=6.1 m =20 ft
Wr:Weight of roof structure and roof plates=27072.7+9878= 36950.7 pd
H=52.5 ft
D/H=1.1X1/H=0.4 (Figure E-3)
X2/H=0.71 (Figure E-3)
X1=21 ft
X2=37.3 ft
WT:weight of tank content=(D/4)x15.68x1=3990 ton=8794123 pd
W2/WT=0.27 (figure E-2)
W2=2374413 pd
W1/WT=0.78 (figure E-2)
W1=6859416 pd
M =Zx I (C1xWsxXs + C1xWrxHt + C1xW1xX1+C2xW2xX2)
M=0.2x1x(0.6x90505x20+0.6x36950x52.5+0.6x6859416x21
+ 0.25x2374413x37.3)
M=22164005 pd .ft (overturning moment due to seismic loads)
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Steel Welded Tank Dia.:15.75 m 18.00 m Height
Resistance to overturning
(APPENDIX E.4)
wL=7.9x tbx Fby xGxH
tb=8 mm=0.315 in
Fby=34000 psi
(minimum yeild strength for st 37)
G=1.0
H=52.5 ft
wL=7.9x0.315x34000x1.0x52.5
=3324.7 pd/ft of circumference
*1.25xGxHxD=1.25x1.0x52.5x59=3871.9 pd/ft
WL shall be 3324.7 pd/ft
Ws1 :Tank shell weight /circumference =90505/x59=488.3 pd/ft
WL(total)=(WL+Ws1)xxD
=(3324.7+488.3)xx59=616734 pd
Mresistance= WL(total)xDiameter=616734x59=36387343 pd.ft
Mresistance < Moverturning
There is no uplift due to seismic loads
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Steel Welded Tank Dia.:15.75 m 18.00 m Height
Shell compression
Check the shell compression
according to to API 650 - E.5.2
b:maximum longitudinal compressive force at bottom of shell
=Wt+(1.273xM/D)
where Wt: weight of shell tank and roof plates and structures
Wt=(Ws+Wr)/D =(191091)/x65.6 =927 pd
b=927+(1.273x 24473031/65.6) =8166.5 pd/ft of circumference
b/12t=8166.5/12x0.63=1080 pd/in
As per E.5.3
GHD/t=1.0x52.5x(65.6/0.63) =569227 < 10 exp6
Then Fa:Maximum allowable stress
=1000000xt/D =1000000x0.63/65.6 =9603.6 pd/in
b/12t<Fa
No overstress in bottom shell
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