QTIII
Cold Shrink Silicone Rubber Termination
(With High-K Stress Relief)
Kit Contents:
1 Hi-K, Tracking Resistant, Silicone Rubber Termination
2 Strips Sealing Mastic
(black with white release liners, bagged)
1 Instruction Sheet
Concentric Neutral (CN) Cable
Class 1 Termination
15 kV Class
110 kV BIL
IEEE Std. No. 481990
Jacketed Concentric Neutral (JCN) Cable
Instruction Sheet
Kit Selection Chart
NOTE: Final Determination Factor is cable insulation diameter.
Conductor Size Range (AWG & kcmil)
Kit N mber
Number
Primary Insulation
y
O.D. Range
Jacket
O.D. Range
5 kV
8.7 kV
15 kV
7642S2
0.64I 1.08I
(16,3 27,4 mm)
0.97I 1.48I
(24,6 37,6 mm)
4/0 400
3/0 300
2 4/0
(35 120 mm2)
Table 1
3M QTIII
Jacketed Concentric Neutral (JCN)
(pages 2 4)
Silicone Rubber Outdoor
Skirted Termination Kit
for Jacketed Concentric Neutral (JCN)
Cable and Concentric Neutral (CN) Cable
Concentric Neutral (CN)
(pages 5 7)
NUMBER OF PAGES: 10
ISSUE DATE:
6/4/96
SCALE:
Not to scale
ISSUE:
7642S2
78811474184
Correct Installation of Termination on Jacketed Concentric Neutral (JCN) Cable
Vinyl Tape
Marker
Ridge at End of Cable
Insulation Shield (Semi-Con)
Ridge at End
of High-K Tube
Semi-Con Insulation Shield
Stress Controlling Compound
Cable Insulation
Silicone Top
Seal
Conductor
High-K Stress
Relief Tube
Instructions for Jacketed Concentric Neutral (JCN) Cable
A. Prepare Cable
1. Check to be sure cable size fits within kit range as shown in Table 1 (cover page).
2. Train cable into position and cut to length required for installation. Allow sufficient neutral wire length for
grounding connection.
3. Prepare cable using dimensions shown in (Figure 1). Be sure to allow for depth of terminal lug.
NOTE: Provide an additional 1/4I (6 mm) exposed conductor distance to account for growth during
crimping of ALUMINUM lugs or connectors.
Figure 1
Jacket Removal Length
Depth Of Terminal Lug + Growth Allowance
6 1/2I
(165 mm)
2 1/2I
(64 mm)
Semi-Con
Neutral Wires
Cable Jacket
78-8114-7418-4 (A)
A. Prepare Cable (continued)
4. Select one of two mastic strips from kit and remove white release liners. Using light tension apply a single wrap of
mastic around the cable jacket 1/4I (6 mm) from cut edge (Figure 2). Cut off excess.
Figure 2
1/4I
(6 mm)
Semi-Con
Neutral Wires
1ST Mastic Seal
Cable Jacket
5. Bend neutral wires back over applied sealing mastic and secure to cable jacket 4.5I (114 mm), below cable semi-con
edge using vinyl tape (Figure 3).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
6. Select second mastic strip from kit and remove white release liners. Apply a second mastic band over the neutral
wires and previously applied mastic (Figure 3). Cut off excess.
7. Compress neutral wires into mastic by over-wrapping seal strips with two highly stretched layers electrical grade
vinyl tape (Figure 3). Be sure to cover all exposed mastic.
Vinyl Tape
Marker
4.5I (114 mm)
Figure 3
1/4I
(6 mm)
Semi-Con Edge
1ST
Mastic Seal
2ND Mastic Seal
Two Highly Stretched Layers of Vinyl Tape
Neutral Wires
B. Install Lug or Connector
1. Check to insure QTIII termination assembly fits over the selected lug. If lug (Figure 4) will not fit through the
termination core, clean the insulation (per Step C) and slide termination on cable before installing lug. Do not
remove core at this time.
Figure 4
Clearance
Connector/Lug
NOTE: Refer to pages 8 and 9 for 3M lug/connector crimping information.
2. Position connector/lug and crimp according to manufacturers directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
78-8114-7418-4 (A)
C. Clean Cable Insulation and Lug Barrel Using Standard Practice
1. Wipe the cable insulation with an approved solvent. Do not allow solvent to touch semi-con insulation shield!
2. If abrasive must be used:
a. Use on insulation only. Do not use abrasive on semi-con insulation shield!
b. Use only aluminum oxide abrasive; grit 120 or finer.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
D. Install Termination
1. Slide the termination body onto the cable and remove core. Pull while unwinding counter-clockwise starting with the
loose end (Figure 5). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker
previously applied (Figure 5).
NOTE: Once the termination insulator has made contact over the mastic seal area, there is no need to
continue supporting the assembly. Do not push or pull on the termination assembly while unwinding
the core.
Figure 5
Counter-Clockwise
Vinyl Tape Marker
NOTE: The material being removed at this step is polypropylene
and can be recycled with other
waste.
2. When using a short barrel lug or connector on smaller size cable it may be necessary to trim any excess termination
insulator from the lug or connector.
3. Collect all concentric neutral wires together (Figure 6) and connect to system ground according to standard practice.
Figure 6
Concentric Neutral Wires
78-8114-7418-4 (A)
Correct Installation of Termination on Concentric Neutral (CN) Cable
Vinyl Tape
Marker
Ridge at End of Cable
Insulation Shield (Semi-Con)
Ridge at End
of High-K Tube
Semi-Con Insulation Shield
Stress Controlling Compound
Cable Insulation
Silicone Top
Seal
Conductor
High-K Stress
Relief Tube
Instructions for Concentric Neutral (CN) Cable
A. Prepare Cable
1. Check to be sure cable size fits within kit range as shown in Table 1 (cover page).
2. Train cable into position and cut to length required for installation. Allow sufficient neutral wire length for
grounding connection.
3. Prepare cable using dimensions shown in (Figure 7). Be sure to allow for depth of terminal lug.
NOTE: Provide an additional 1/4I (6 mm) exposed conductor distance to account for growth during
crimping of ALUMINUM lugs or connectors.
4. Secure neutral wires to cable with several highly stretched layers of electrical grade vinyl tape around the cable and
neutral wires 2 3/4I (69,9 mm) from cut edge of cable semi-con (Figure 7).
5. Select one of two mastic strips from kit and remove white release liners. Using light tension, wrap a band of mastic
around the cable and neutral wires 2 3/4I (69,9 mm) from cut edge of cable semi-con, directly on top of vinyl tape
(Figure 7). Cut off excess.
Figure 7
Depth Of Terminal Lug + Growth Allowance
6 3/4I
(171 mm)
2 3/4I
(69,9 mm)
78-8114-7418-4 (A)
Semi-Con
Neutral Wires
1ST Mastic Seal
5
A. Prepare Cable (continued)
6. Bend neutral wires back over applied sealing mastic and secure to cable 4.5I (114 mm), below cable semi-con edge
using vinyl tape (Figure 8).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
7. Select second mastic strip from kit and remove white release liners. Apply a second mastic band over the neutral
wires and previously applied mastic (Figure 8). Cut off excess.
8. Compress neutral wires into mastic by over-wrapping seal strips with two highly stretched layers electrical grade
vinyl tape (Figure 8). Be sure to cover all exposed mastic.
Figure 8
4.5I (114 mm)
Semi-Con Edge
1ST Mastic Seal
2ND Mastic Seal
Two Highly Stretched Layers of Vinyl Tape
Neutral Wires
Vinyl Tape Marker
B. Install Lug or Connector
1. Check to insure QTIII termination assembly fits over the selected lug. If lug (Figure 9) will not fit through the
termination core, clean the insulation (per Step C) and slide termination on cable before installing lug. Do not
remove core at this time.
Figure 9
Clearance
Connector/Lug
NOTE: Refer to pages 8 and 9 for 3M lug/connector crimping information.
2. Position connector/lug and crimp according to manufacturers directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
C. Clean Cable Insulation and Lug Barrel Using Standard Practice
1. Wipe the cable insulation with an approved solvent. Do not allow solvent to touch semi-con insulation shield!
2. If abrasive must be used:
a. Use on insulation only. Do not use abrasive on semi-con insulation shield!
b. Use only aluminum oxide abrasive; grit 120 or finer.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
78-8114-7418-4 (A)
D. Install Termination
1. Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with
the loose end (Figure 10). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape
marker previously applied (Figure 10).
NOTE: Once the termination insulator has made contact over the mastic seal area, there is no need to
continue supporting the assembly. Do not push or pull on the termination assembly while unwinding
the core.
Figure 10
Counter-Clockwise
Vinyl Tape Marker
NOTE: The material being removed at this step is polypropylene
and can be recycled with other
waste.
2. When using a short barrel lug or connector on smaller size cable it may be necessary to trim any excess termination
insulator from the lug or connector.
3. Collect all concentric neutral wires together (Figure 11) and connect to system ground according to standard
practice.
Figure 11
Concentric Neutral Wires
78-8114-7418-4 (A)
Tooling Index
Lug and Crimping Information for Scotchlok Copper Lugs
31145 thru 31178
Two hole
31036 thru 31068
One hole long barrel
30014 thru 30045
One hole
CRIMPING TOOL-DIE SETS (NUMBER OF CRIMPS)
Cable
Size
AWG/
kcmil
k il
Stud
Size
(in.)
Scotchlok
Copper Lug
Number
Burndy Corporation
Square D Co. Anderson Div.
Thomas & Betts Corporation
MD6
MY29
Y34A
Y35, Y39, Y45*,
Y46*
TBM 5
TBM 8
TBM 15
VC63, VC6FT**
1/4
5/16
3/8
30022
30023
30024
W162(2)
2AWG(1)
A2CR(1)
U2CRT(2)
Brown(1)
Brown(1)
33(1)
Universal(2)
5/16
3/8
30027
30028
1AWG(1)
A1CR(1)
U1CRT(2)
Green(1)
Green(1)
37(1)
Universal(2)
1/0
5/16
3/8
30031
30032
W163(2)
1/0(1)
A25R(1)
U25RT(1)
Pink(2)
Pink(2)
42H(2)
Universal(1)
2/0
3/8
3/8
30036
31036
W241(2)
W241(3)
2/0(1)
2/0(2)
A26R(1)
A26R(2)
U26RT(2)
U26RT(3)
Black(2)
Black(3)
Black(2)
Black(3)
45(1)
45(2)
Universal(1)
Universal(2)
3/0
1/2
1/2
30041
31041
W243(2)
W243(3)
3/0(1)
3/0(2)
A27R(1)
A27R(2)
U27RT(2)
U27RT(3)
Orange(2)
Orange(3)
Orange(2)
Orange(3)
50(1)
50(2)
Universal(2)
Universal(3)
4/0
1/2
1/2
1/2
30045
31045
31145
BG(3)
BG(4)
BG(4)
4/0(1)
4/0(2)
4/0(2)
A28R(2)
U28RT(2)
U28RT(3)
U28RT(3)
Purple(2)
Purple(3)
Purple(3)
Purple(2)
Purple(3)
Purple(3)
54H(2)
54H(3)
54H(3)
Universal(2)
Universal(3)
Universal(3)
* Y45 and Y46 accept all Y35 dies (U series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC63, VC6FT, VC8C and Burndy Y1000 require no die set.
Tooling Index
Lug and Crimping Information for Scotchlok Copper/Aluminum Lugs
40132 thru 40178
Two hole
40016 thru 40079
One hole
CRIMPING TOOL-DIE SETS (NUMBER OF CRIMPS)
Cable
Size
AWG/
kcmil
Stud
Size
(in.)
Scotchlok
Lug
Number
b
Burndy Corporation
Thomas & Betts Corporation
Square D Co. Anderson Div.
ITT
Blackburn Co.
Kearny
Natl
Div.
MD6
MY29
Y34A
Y35, Y39,
Y45*, Y46*
Y1000*
TBM 5
TBM 8
TBM 12
TBM 15
VC63**
VC6FT**
VC8C**
OD58
TYPE O
3/8
1/2
40024
40025
W163(3)
W163(3)
2AWG(1)
2AWG(1)
A2CAB(1)
A2CAB(1)
U2CABT(1)
U2CABT(1)
(1)
(1)
Pink(2)
Pink(2)
Pink(2)
Pink(2)
42H(2)
42H(2)
(1)
(1)
BY23(3)
BY23(3)
1/2(3)
1/2(3)
3/8
1/2
40028
40029
W163(3)
W163(3)
1AWG(1)
1AWG(1)
A1CAR(1)
A1CAR(1)
U1CART(1)
U1CART(1)
(1)
(1)
Gold(2)
Gold(2)
Gold(2)
Gold(2)
45(1)
45(1)
(1)
(1)
BY23(3)
BY23(3)
1/2(3)
1/2(3)
1/0
3/8
1/2
3/8
40032
40033
40132
W241(3)
W241(3)
W241(3)
1/0(1)
1/0(1)
1/0(1)
A25AR(1)
A25AR(1)
A25AR(1)
U25ART(1)
U25ART(1)
U25ART(1)
(1)
(1)
(1)
Tan(2)
Tan(2)
Tan(2)
Tan(2)
Tan(2)
Tan(2)
50(1)
50(1)
50(1)
(1)
(1)
(1)
BY25(3)
BY25(3)
BY25(3)
5/81(3)
5/81(3)
5/81(3)
2/0
1/2
1/2
40037
40137
BG(4)
BG(4)
2/0(1)
2/0(1)
A26AR(2)
A26AR(2)
U26ART(2)
U26ART(2)
(1)
(1)
Olive(2)
Olive(2)
Olive(2)
Olive(2)
54H(2)
54H(2)
(2)
(2)
BY31C(3)
BY31C(3)
5/81(3)
5/81(3)
3/0
1/2
1/2
40041
40141
W166(4)
W166(4)
3/0(1)
3/0(1)
A27AR(2)
A27AR(2)
U27ART(2)
U27ART(2)
(1)
(1)
Ruby(2)
Ruby(2)
Ruby(2)
Ruby(2)
60(2)
60(2)
(2)
(2)
737(3)
737(3)
4/0
1/2
5/8
1/2
40045
40046
40145
W660(4)
W660(4)
W660(4)
4/0 (2)
4/0 (2)
4/0 (2)
A28AR(2)
A28AR(2)
A28AR(2)
U28ART(2)
U28ART(2)
U28ART(2)
(1)
(1)
(1)
White(4)
White(4)
White(4)
66(4)
66(4)
66(4)
(2)
(2)
(2)
BY35C(4)
BY35C(4)
BY35C(4)
840(4)
840(4)
840(4)
* Y45 and Y46 accept all Y35 dies (U series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC63, VC6FT, VC8C and Burndy Y1000 require no die set.
78-8114-7418-4 (A)
Tooling Index
Crimping Information for
3M Stem Connectors
Copper/Aluminum
CRIMPING TABLE FOR 3M STEM TYPE CONNECTOR
Conductor
Size
S
3M Connector Number
Recommended Crimping Tools
Die (No. Crimps)
Y35, Y39, Y45**
U25ART(2), U243(2)
Kearny
051, 052
5/81 (4)
12, 20, 40, Ton
5/81(4)
T&B
TBM 8
Olive(2)
TBM 15
50(2)*
VC6
Universal(2)
MD6
W669(0) 840(5)*
Y35, Y39, Y45**
U28ART(2)
Kearny
051, 052
840(5)*
WH1, WH2
840(2)
T&B
TBM 8
White(4)
TBM 15
66(3)
Anderson
SC0020
SC0030
SC0040
Hydraulic
BG(4), W243(4)
Burndy
2/0
3/0
4/0
Die (No. Crimps)
MD6
Anderson
SC0020
SC0001
SC0010
Mech. Tool
Burndy
2 Solid
1,
1 2
1/0
Manufacturer
VC6
Universal(2)
* Y45 and Y46 accept all Y35 dies (U series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC63, VC6FT, VC8C and Burndy Y1000 require no die set.
78-8114-7418-4 (A)
`3M', `Cold Shrink' and `Scotchlok' are trademarks of 3M.
Important Notice to Purchaser:
All statements, technical information and recommendations related to the Seller's products are based on information believed to be reliable,
but the accuracy or completeness thereof is not guaranteed. Before utilizing the product, the user should determine the suitability of the product
for its intended use. The user assumes all risks and liability whatsoever in connection with such use.
Any statements or recommendations of the Seller which are not contained in the Seller's current publications shall have no force or effect unless
contained in an agreement signed by an authorized officer of the Seller. The statements contained herein are made in lieu of all warranties
expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose which warranties
are hereby expressly disclaimed.
SELLER SHALL NOT BE LIABLE TO THE USER OR ANY OTHER PERSON UNDER ANY LEGAL THEORY, INCLUDING BUT NOT LIMITED TO
NEGLIGENCE OR STRICT LIABILITY, FOR ANY INJURY OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES SUSTAINED OR INCURRED
BY REASON OF THE USE OF ANY OF THE SELLER'S PRODUCTS.
Electrical Products Division
6801 River Place Blvd.
Austin, TX 78726-9000
Recycled paper
40% pre-consumer
10% post-consumer
Litho in USA
1996 3M
78-8114-7418-4 (A)
