P R O D U C T
D A T A
S H E E T
PROTAL 7900HT
High Temperature Pipeline Coating
Description
Protal 7900HT is a VOC free, 100% solids epoxy coating for pipelines operating at higher temperatures. It is a high build liquid coating that can be hand or spray applied in one coat in the eld or shop. It cures fast to allow quick backll when applied to hot pipe.
Uses Features
Spray or hand applied to pipelines operating at temperatures up to 250F (121C). Used on girth welds, pipe, ttings, valves and fabrication.
High build (up to 40 mils in one coat) Can be hand or spray applied Excellent adhesion Intermittent service temperature up to 302F (150C) Very low permeability High abrasion resistance Safe and environmentally responsible Does not shield cathodic protection
Application
Brush: Prepare surfaces by grit blasting to a clean near white nish, SSC-SP 10/ NACE No. 2. Appropriate angular grit shall be used to achieve a 2.5 to 5 mil anchor prole. Initially stir the base and hardener. Add the hardener to base and mix at a slow speed until a constant color is achieved making sure all sides of container are scraped. Pour mixed material onto surface and brush, trowel or roll to required mil thickness. A wet lm thickness gauge shall be used to measure mil thickness. If surface temperature falls below 50F (10C), surface should be preheated to achieve faster cure. Preheat may be achieved with a propane torch or induction coil. Resin and hardener component shall be kept warm, at a minimum of 60F (15C), to mix easily. Product can be applied to surfaces ranging from
40F (4C) to 220F (105C) at a minimum of 30 mils. Immediately pour mixed material onto surface and brush, trowel or roll to required mil thickness. A wet lm thickness gauge should be used to measure mil thickness.
Spray: Prepare surfaces by grit blasting to a clean near white nish, SSC-SP 10/ NACE No. 2. The equipment should be a plural component airless spray unit with a proportioning pump capable of a volume mixing ratio of 3:1. Standard ancillary equipment should include minimum 10 gallon hoppers, 2 ea. static mixers, 25ft. max x 1/4" whip hose and gun with a 19 to 31 thou tip. (Applicator should consult with Denso regarding recommended equipment). Part A should be heated to 150F and Part B heated to 150F. Hose bundle shall be set at 145F. A wet on wet spray technique should be used to achieve a minimum thickness of 20 mils. The coating thickness should be measured using a wet lm thickness gauge.
Protal 7900HT
TECHNICAL DATA
PROPERTIES
Solids Content Base Component unmixed @ 77F (25C) Specic Gravity Viscosity Color Hardener unmixed @ 77F (25C) Specic Gravity Viscosity Color Mixed Material mixed @ 77F (25C) Specic Gravity Viscosity Color Mixing Ratio (A/B) by Volume Pot Life @ 77F (25C) @ 97F (36C) Theoretical Coverage Actual Coverage Thickness Minimum/Maximum Holiday Detection Resistance to Cathodic Disbondment Abrasion Resistance Adhesion to Steel Continous Maximum Service Temperature Intermittent Maximum Service Temperature Hardness (ASTM 2240) Initial Handling @ 77F (25C) Initial Handling @ 220F (104C) STORAGE: Minimum 24 months when stored in original containers between 40F (4C) and 100F (38C). On job-site where temperatures are below 68F (20C) product must be kept warm to mix properly. CLEANING: Clean equipment with MEK or equivalent solvent cleaner. HEALTH AND SAFETY: Wear protective clothing and ensure adequate ventilation. Avoid contact with skin and eyes. See material safety data sheets for further information. PACKAGING: 1, 2, 75 and 800 liter kits
VALUE
100% 1.54 197,000 cps White 1.43 90,000 cps Black 1.51 165,000 cps Gray 3 Parts Base: 1 Part Hardener 30 minutes 15 minutes 14 ft 2/30 mils/liter 8 - 10 sq. ft./liter 30/60 mils 100 volts/mil Excellent Excellent 3,030 psi 250F (121C) 302F (150C) Shore D min. 85 4 to 6 hours 15 to 20 minutes
DENSO NORTH AMERICA
HOUSTON: TORONTO: 9747 Whithorn Drive, 90 Ironside Crescent, Houston, Texas, Unit 12, Toronto, U.S.A. 77095 Ontario, Canada M1X1M3 Tel: 281-821-3355 Tel: 416-291-3435 Fax: 281-821-0304 Fax: 416-291-0898 www.densona.com
A Member of Winn & Coales International
The information given on this sheet is intended as a general guide only and should not be used for specication purposes. We believe the information to be accurate and reliable but do not guarantee it. We assume no responsibility for the use of this information. Users must, by their own tests, determine the suitability of the products and information supplied by us for their own particular purposes. No patent liability can be assumed.
VER 109.1
