Installation Procedure: D13 MH MCC Document number: 47701344 Release date: 11-2012
Installation Procedure D13 MH MCC
MCC Electrical connection box
Switch for backlight
To use a switch to alternate between adjusted brightness and 100% brightness connect it as following: Cables Category A
BL Remote Panel
Connect to PC Tool DriveConfig*2 Connect to PC Tool DriveMonitor
Communication is connected here. Use a RS232-RS485 converter to extend length from 10 meters up to 2/900 meters.
External system MODBUS
Cables Category E
* Jumper settings
The jumpers factory setting show below. If application requires additional sensors then change jumper settings. Refer to Installation Manual MCU jumper settings
4 3 2 1
*
Remote Panel Remote Panel
Aux. I/O equipment
Jumper settings according to application
Cables Category B
Relay connection (24 V Only)
Cables Category B
Set the jumpers as following:
X1 X2
Override indication Local mode indication Spare (Set function in DriveConfig) EMS communication failure Start failure
AI1 AI2 AI3 AI4
AI5
AI6
AI7
AI8
CAN H CAN L CAN H CAN L
Voltage measurement
Resistance measurement Current measurement
BL
BL
5 9
5 9
X3 X4 X5
BL
X6 Horn X7 Common shutdown Common alarm Derate alarm Ready to start engine Engine running indication Load sharing Clutch Connect [internal use] Spare relay Spare relay X18 Pin 15,16 Connect to 0V if X15 and X16 shall be used
SDU jumper settings
ON OFF ON OFF
Loadsharing Operation (- Engine #2, #3...)
When using loadsharing connect the COM module to the remote panel in the end of the chain. The CAN2 bus is terminated with the COM module. To enable load sharing refer to Installation Manual.
X8
The jumpers should be set as following:
ON OFF ON OFF ON OFF ON OFF
S1 S2 S3 S4 S5* S6 * Should be on if used as emergency stop
Aux. I/O equipment
X9 X10 X11 X12 X13 X14 X15
Remote Panel Jumper settings
If only one remote panel is used then leave the jumper as is. Remote panels CAN2 bus is terminated with 120 Ohm inside Remote Panel via jumper. If more than one remote panel is used this jumper needs to be changed to open. Only the remote panel last in the chain do not need jumper changes.
Input Connections (24 V only)
(to sec. battery) SEC. B+ (From engine) (to sec. battery) SEC. B- (From engine)
X16
Secondary battery backup via Input connections
Relays X1 - X16
3. Normally Closed (NC) 2. Normally Open (NO) 1. Common
Connecting the external stop via input connection
Use category A cable on all inputs The figure above shows the board with the cover removed. (to external stop) STOP+ (From engine) (to external stop) STOP- (From engine)
VODIA connection
Used for configuration and maintainance. Note! The VODIA tool can download software to EMS only
Lever Control 4-20 mA A5+ A5Inputs external binary Shutdown Override B6 Aux Stop B7 Start blocking B8 Ackowledge B9 Backup Speed B10 Remote Start B11 Remote Stop B12 Spare B13 Spare B14 External Stop switch S5* 2 Ignition key +15 (Closed=on, Open=off) 1
Cut the jumper, see the manual.
The jumper under the rubber plug is used when updating the Remote Panel software. The jumper should be set to on. When done updating the jumper should be set to off again.
Ground should applied with a short cable as possible and with a diameter of equal or greater than 2.5mm2
Connector A
Connector B
BL
MCC connections
Connector B
External stop switch - Optional
The external stop can be connected via the Input Connections
The switch shall be of open contact type (NO) (stop switch not included).
Remote Panel CAN2 Connection
CAN H - 5
The D-Sub (CENTRAL UNIT interface) uses the following pins:
CAN L - 9
Connect to + at the back of the back of the remote panel. Connect to - at the back of the back of the remote panel.
Connector A
Engine connections Switch - Water in Fuel
EasyLink connector The connector is supporting engine mounted gauges (not supplied with engine). ( Not approved in classified application) CONN. B CONN. A
* Use 10 kOhms for broken wire detection The jumper for S5 needs to be set to enabled.
Water in fuel switch B
Cable for DriveConfig/DriveMonitor *2
The Connector used for PC Tool (DriveConfig/DriveMonitor ) has the following wiring:
Primary Battery
5 3 2
5 3 2
Water in fuel switch A
PC
MCU Water in fuel extension cable
Spare Relay
Relays marked with Spare Relay are allowed to use as desired. Activate by 0V. Note that it may require special settings to make them operational. Refer to installation manual for details.
Cables Category D
Secondary Battery (Backup) +
24 V
+ 24 V
Note! On the single turbo charged engine version connect the battery directly to the starter motor.
16 A slow Fuse
Cables Category C Pin 1
From engine
Pin 2 Use Crimp Tool 951 2653 to crimp contact
Components and Cables
Cables
Components
Front View
Rear View
MCU Marine Control Unit Part no. 3818237
BL
ID-COM Part no. 3818364
Steel box MCC Part no. 3843541
MCC to engine extension cable, 8-pin Feet Meter Part no. 9.8 3 16.4 5 22.9 7 29.5 9 36.1 11 874414 874119 874386 874387 874388
Water in fuel cable harness, 3-pin Feet Meter Part no. 9.8 3 21415866 16.4 5 21415883
Water in fuel Y-Split cable harness, 3-pin Feet Meter Part no. 21495971
External stop switch cable, 2-pin Feet Meter Part no. 32.8 10 3840677
External Stop Switch Part no. 3589458 NO/NC contacts Cable not included. Use External Stop Switch Cable 3840677
Remote Panel
Category A
Crosscut area minimum 1,5mm2 type approved low voltage (30V or more) ship cable , Max 50 meters
Category B
BL
Shielded, partwisted, Crosscut area min. 0,25mm2, 120 Ohm nominal impedance, Maximal attenuation (at 1 MHz) 2 dB / 100m, Max 900 meter
Front View
Rear View
Category C
Crosscut area 2,5mm2 type approved low voltage (30V or more) ship cable, Max 15 meters
Remote Panel Part no. 3888244
Category D
Battery cables
Category E
Use RS-TS twisted RS232 cable (Max 10 meter)
Secondary Battery (backup) Connection
1 2 3 4
Input Connection Tool
Tool Crimping parts Part Part no. 1, Housing* 1307049 2. Isolator* 1608765 3. Pin* 969832 (2,5mm2) Max. insulation diam. 3,1mm (Included in engine harness) Pin 948291 (2,5mm2) Max. insulation diam. 4,5 mm (not included) 4. Crimping tool 951 2653 * Included in engine delivery. Note! Remove the blind plugs before crimping. Part Tool Part no. Included in Steel box MCC
Connector dimensions
D
D H
Part no. 21350704
Part no. 3818362
Part no. 21350693 Spare part no. (included in Installation Instructions) 3819845
2-pin H = 15 mm (0.59) W = 24 mm (0.94)
3-pin male H = 18 mm (0.71) W = 26 mm (1.02) D = 26 mm (1.02)
3-pin female H = 20 mm (0.79) W = 25 mm (0.98)
8-pin female H = 20 mm (0.78) W = 37 mm (1.45)
8-pin male H = 20 mm (0.78) W = 37 mm (1.45) D = 43 mm (1.69)
47701344 11-2012
Input Connection
Relay Connection
SDU - Shutdown Unit
W W
