PRELIMINARIES

Preface
Read and understand this manual before attempting to service or repair the
equipment.
Warnings, Cautions and Notes
WARNINGS given in this manual identify possible hazards in procedures or
conditions which, if not correctly followed, could result in death, injury or other
serious adverse reactions.
Cautionsgiven in this manual identify procedures or conditions which, if not
correctly followed, could result in equipment failure or damage.
Notes given in this manual are used to explain or amplify a procedure or
condition.
General Warnings
April 2003 (i) 746-310-1
This manual is intended to be used by Huntleigh Healthcare Ltd approved
service technicians. The manual may be provided to a customer in response to
customer requirements, but in no event will Huntleigh Healthcare Ltd be
responsible for any service or repair performed by customers or third parties.
WARNING
Before starting any service or maintenance procedures, ensure
that the equipment has been adequately decontaminated.
Electrical equipment can be hazardous if misused. Obey safety
instructions.
Do not use electrically powered beds in the presence of flammable
gases such as anaesthetic agents.
The bed and its sub-assemblies are very heavy and appropriate
precautions must be taken to avoid injury when lifting or moving
them.
Sections of the bed may move under battery power even if the bed
is disconnected from the mains power supply.
746-310-1 (ii) April 2003
April 2003 (iii) 746-310-1
Continued
Contents
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
OPERATIONAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Release Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Castors, Brakes and Steering . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Power Operated Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Battery Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Manual Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
SERVICING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Product Assembly Structure . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Special Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Base Cover - Access to components. . . . . . . . . . . . . . . . . . . . . 6-4
Base Cover - Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Brake Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Castors - Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Mains cable assembly - Replacement . . . . . . . . . . . . . . . . . . . . 6-8
Batteries - Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Control Box - Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Handsets and T piece Cable - Replacement . . . . . . . . . . . . . . . . 6-10
746-310-1 (iv) April 2003
Contents (continued)
Attendant Control Panel - Replacement. . . . . . . . . . . . . . . . . . . 6-12
Flexible Conduit - Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-13
Height Actuators - Replacement . . . . . . . . . . . . . . . . . . . . . . 6-14
Leg Section Actuator - Replacement . . . . . . . . . . . . . . . . . . . . 6-15
Backrest Actuator - Replacement . . . . . . . . . . . . . . . . . . . . . . 6-17
CPR Release Cable - Replacement. . . . . . . . . . . . . . . . . . . . . 6-18
Gas Spring and Release Moulding - Replacement . . . . . . . . . . . . . 6-19
Roller Buffer - Replacement (typical) . . . . . . . . . . . . . . . . . . . . 6-21
X-ray Cassette Module - Replacement . . . . . . . . . . . . . . . . . . . 6-21
Dismantling the Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Assembling the Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Restoration of Paintwork . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Calibration of Height/Tilt Actuators . . . . . . . . . . . . . . . . . . . . . . 7-1
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
1 INTRODUCTION
1.1 About This Manual
This manual contains information on servicing and maintenance of the
Huntleigh Healthcare Ltd Contoura 460 series beds.
The manual comprises the following sections:
Section 1 - Introduction : (this section) Includes a general description of the
equipment with an explanation of the function and operation of the controls.
Section 2 - Operational Maintenance : Describes routine procedures and checks
to ensure correct operation during the service life of the equipment.
Section 3 - Preventive Maintenance : Gives details of regular, periodic
maintenance actions to ensure correct operation of the equipment.
Section 4 - Testing : Defines a serviceability test to verify correct operation of
the equipment if function is suspect or following any maintenance or servicing
procedure.
Section 5 - Troubleshooting : Contains details of fault symptoms, their possible
cause and suggested actions to rectify the problem.
Section 6 - Servicing Instructions : Contains illustrated procedures for removal
and installation of replaceable parts and sub-assemblies.
Section 7 - Calibration : Gives calibration procedures for the electrical controls
and actuators.
Section 8 - Technical Data : Contains a list of technical data for the equipment
and components.
Appendix A- Assembly Spares Manual : Contains the Modification Record,
together with drawings and detailed parts lists for the identification of
replaceable parts.
Appendix B - Disposal of Gas Springs : Contains instructions for the safe
disposal of unserviceable gas springs.
April 2003 1-1 746-310-1
1.2 Product Description
The Contoura 460 is an acute care bed with multiple patient positioning
functions and other features to aid patient therapy. The maximum safe working
load is 180 kg.
The bed has a four section profiling mattress platform with power driven
adjustment of bed height, two-way tilt angle, backrest angle and leg elevation.
Kneebreak angle is manually adjustable with power assistance by gas spring.
The mattress platform incorporates a built-in bed extension and removable (lift
off) headboard and foot board. Revolving buffers are provided on all four
corners.
The bed may have built in, single section ( length) safety sides. Alternatively,
removeable safety sides are available as an accessory.
The bed is mounted on four castors with braking and steering facility. The
complete base of the bed is enclosed by a moulded and sculptured cover.
On all models the power driven functions of height, backrest angle and leg
elevation are operated by push button controls. The Auto-contour button
simultaneously operates both backrest and leg elevation. The pendant type push
button handset(s) is accessible to either patient or attendant.
An additional handset, for use by the attendant only, is stored at the foot of the
bed. Tilt angle can be controlled only from the attendant handset. The Attendant
Control Panel (ACP), mounted at the foot of the bed, enables the power driven
746-310-1 1-2 April. 2003
Fig. 1-1 Model 460 bed
functions to be individually disabled. Operation of the bed by the patient is thus
at the discretion of the attendant.
The electrical actuators consist of a screw and nut assembly driven by a 24V
d.c. motor and gearbox. Power for the actuators is derived from a mains
operated d.c. power supply with emergency battery back up.
The bed may be supplied with an x-ray translucent backrest incorporating a
cassette carrier to providethe facility for chest x-ray photography.
1.3 Operation
1.3.1 Brakes and Steering
At the foot of the bed is a pair of linked brake pedals which operate on three of
the castors.
When the pedals are in the middle position, the brakes are free and all four
castors are able to rotate and swivel.
When the pedal is pushed down, the brakes are applied on both foot end castors
and one head end castor.
When the pedal is lifted up, one head end castor is engaged so that it cannot
swivel. Always engage the castor in line and trailing. The bed can then be
steered by pushing from the foot end.
April. 2003 1-3 746-310-1
Fig.1-2 Castors - Brakes and steering
1.3.2 Safety Sides
To lower the safety side: Hold the top rail near the foot end (3). Pull the release
knob (1) and lower the side toward the foot of the bed (2). As the side is being
lowered, let go of the release knob (1).
To raise the safety side: Lift the top rail up and toward the head until the latch
engages at maximum height.
The safety side release mechanism has a yellow indicator band (1). When this
indicator band is visible, it means that the safety side is not securely locked in
the raised position.
746-310-1 1-4 April. 2003
WARNING
Safety side contact points are identified by this symbol.
Keep hands and fingers away from these areas to avoid trapping.
2
1
3
Fig. 1-3 Safety side - operation
1.3.3 Bed Extension (if fitted)
Before extending or shortening the bed, ensure that the leg sections are lowered
to the horizontal position.
To extend the bed: Apply the brakes. Squeeze the latch lever (1) and handle
(2) together and pull out the foot end of the mattress platform (3). Allow the
latch to re-engage when the platform is fully extended.
Lift the calf section extension sheet (5), pull the mattress retention rail (4) out
toward the foot of the bed and engage the extension sheet (5) in the outer
location holes in the calf section deck sheeet.
To retract the bed: Reverse the above procedure.
April. 2003 1-5 746-310-1
1
2
3
Fig. 1-4 Extending or retracting the bed
Fig. 1-5 Extending or retracting the mattress deck
1.3.4 Kneebreak Angle
When the legs are raised, the kneebreak angle can be manually adjusted by
lowering or raising the foot end of the calf section.
Hold the mattress retention rail (4) on the foot end of the calf section (6), Lift
the release lever (7) and push the foot end down against the action of the gas
spring. Let go of the lever to lock the calf section at any angle.
To raise the foot end, lift the release lever and the gas spring will assist the foot
to rise. There is a release lever on both sides of the calf section.
1.3.5
Power Operation
The bed has power driven adjustment to tilt angle, height, backrest angle and
leg elevation.
1.3.5.1 Control Handsets
The patient handset, accessible to either patient or attendant, is connected to the
bed by an extendable, flexible cable. An additional handset, for use only by the
attendant, is located at the foot of the bed.
When a handset push button is pressed the appropriate bed function will operate
until the button is released or the limit of travel is reached. The auto contour
button simultaneously operates both backrest and leg elevation. Tilt angle can be
controlled only from the attendant handset. When reverting from a tilt
condition, the bed will automatically pause in the horizontal position for two
seconds before continuing its movement.
746-310-1 1-6 April. 2003
Fig. 1-6 Adjusting the kneebreak angle
April. 2003 1-7 746-310-1
Fig. 1-8 Attendant handset and ACP
Leg
Elevation
Backrest
Battery
Charge
Indicator
Tilt
and
Height
Backrest
Leg
Elevation
Height
Tilt
CPR Button
+
+
_
Fig. 1-7 Patient handset
Backrest
Height
Leg
Elevation
Auto-
Contour
1.3.5.2 CPR Control Button
There is a CPR button on the attendant handset. Press and hold this button to
automatically return the bed to a flat, horizontal, low height condition. Before
using the CPR button, ensure that all lock out switches on the ACP are in the
vertical, unlocked position.
1.3.5.3 Attendant Control Panel (ACP)
The ACP, is located on a bracket at the foot of the bed.
To prevent operation by the patient, the individual bed functions can be disabled
by turning the appropriate lock-out switch so that the pointer is horizontal. In
this condition the selected function is disabled on both the patient handset and
the attendant handset.
1.3.5.4 Calibration Error
When operating the function buttons, if a bleeping sound is heard and the
function is inoperative this indicates an actuator calibration error. Refer to
Section 7, Calibration.
1.3.5.5 Batteries
The emergency back-up battery is automatically switched on if the bed is
disconnected from the mains power supply. The batteries will enable emergency
power operation for short periods e.g. when the bed is being moved.
To ensure that the batteries are kept fully charged, the bed must be connected to
the mains power supply at all times during normal use.
If, when the bed is operated using the batteries, a bleeping sound is heard, this
indicates a low charge condition. The bed should be re-connected to the mains
power supply, for a minimum of 24 hours, in order to recharge the batteries.
The battery charge indicator on the ACP illuminates when the batteries are
being charged.
746-310-1 1-8 April. 2003
1.3.6 Manually Operated CPR
ACPR emergency release handle is provided on both sides of the bed on the
mattress deck.
To lower the backrest in emergency, lift the CPR release handle at the side of
the bed. At maximum elevation or with no patient weight, it may be necessary
to push the backrest down.
In addition to the CPR handle there is also a CPR button on the attendant hand
set Refer to para. 1.3.5. Power Operation.
1.3.7 X-ray Facilities (if fitted)
The backrest x-ray cassettecarrier provides the facility for chest x-ray
photography.
For information regarding use refer to the User Manual, publication number
746-260.
.
April. 2003 1-9 746-310-1
Fig. 1-9 CPR Emergency release handle
WARNING
The backrest canfall quickly. Keephandsclear toavoidtrapping.
1.3.8 Mains Power Cable
For UK use, the mains supply cable is provided with a BS1363A13 A, 3-pin
plug.
For European use the mains supply cable terminates in an IEC83-C4 (2 pole
with dual earth contacts) non-rewireable plug.
When the bed is to be moved, disconnect the mains cable from the socket outlet
and store the cable on the cable tidy at the head of the bed. Always remove the
cable fully from the cable tidy when it is connected to the power supply.
746-310-1 1-10 April. 2003
WARNING
Do not attempt to insert a two-pin mains connector directly into a
13 amp mains outlet.
Make sure that the handset and mains cables cannot become
entangled with moving parts of the bed.
2 OPERATIONAL MAINTENANCE
2.1 General
The equipment has been designed to be virtually maintenance free between
service intervals. The periodic cleaning and maintenance necessary will be
determined by use and condition.
Examine the bed for obvious signs of damage. If found take appropriate
remedial action.
2.2 Cleaning
Wipe all surfaces with a soft cloth moistened with hot water and a mild
detergent (or the hospitals recommended cleaning solution). Take extra care
with areas that may harbour dirt or dust and undersides that may have been
splashed.
Rinse with clean water and dry with paper towels.
The mattress platform panels may be lifted off and washed separately.
To remove potentially infectious material such as body fluids, or when used by
a client with a known infection, clean afterwards with NaDCC (i.e. Presept,
Actichlor) at 10,000 ppm of available chlorine. Rinse and dry.
Allow the cleaned parts to dry before replacing the mattress.
April. 2003 2-1 746-310-1
WARNING
Before commencing any cleaning procedure, disconnect the bed
from the electrical power supply.
Sections of the bed may move under battery power even if the bed
is disconnected from the mains power supply.
Gloves and protective clothing should always be worn when
carrying out cleaning procedures.
Caution
Do not use abrasive compounds or pads
Do not use Hypocarbonate or Phenol based cleaning solutions.
746-310-1 2-2 April. 2003
3 PREVENTIVE MAINTENANCE
The following preventive maintenance checks and procedures should be carried
out every 6 months.
If the result of any check is unsatisfactory, take the appropriate remedial action.
3.1 General
Examine the bed for obvious signs of damage. Make sure that all nuts, bolts and
other fastenings are secure and not missing.
Examine the flexible cable for cuts, abrasions, kinking or other deterioration.
Check the power connector plug for damage. Check that the (UK) plug fuse is
of the correct type and rating (UK - BS 1362 - 5 amp).
If the power connector plug or cable are damaged, they must be replaced as a
complete assembly.
3.2 Release Cables
After long use, the CPR release cable may stretch. This could prevent proper
operation of the CPR release.
To remedy this, adjust the two lock nuts on the outer cable at the release lever
end.
3.3 Castors, Brakes and Steering
Check the brakes for efficient operation. Apply the brakes and push the bed. If
any of the three braking castors rotate, the brake is not fully effective. Set the
brake pedal in the steering position and verify that one head end castor is
engaged so that it cannot swivel.
Brakes that fail to lock effectively indicate that the castor requires to be adjusted
or replaced. Refer to Section 6. Sub-section 6.6 and 6.7.
April. 2003 3-1 746-310-1
WARNING
Before commencing any maintenance activity, disconnect the bed
from the electrical power supply.
Avoid skin contact with lubricants. Gloves and protective clothing
should be worn when carrying out maintenance work.
3.4 Batteries
If, when the bed is operated using the batteries a bleeping sound is heard, this
indicates a low charge condition. The bed should be re-connected to the mains
power supply, for a minimum of 24 hours, in order to recharge the batteries.
Check the condition of the batteries using the following procedure:
1. Ensure that the bed has been connected to the mains power supply for
24 hours.
2. Disconnect the bed from the mains power supply.
3. Apply a load of 80 kg (12 st person) to the mattress platform.
4. Raise and lower the mattress platform, from minimum to maximum
height, three times.
5. If the bed does not operate satisfactorily in step 4, perform steps 1 to 4
again.
If the bed again fails to operate satisfactorily, the batteries are not holding
sufficient charge and they should be replaced. Refer to Section 6. Sub-section
6.9.
746-310-1 3-2 April. 2003
4 TESTING
The following serviceablity tests should be performed before returning the bed
to use after service, or if any function is suspect.
These instructions should be read in conjunction with Section 1, Sub-section
1.3.
If the result of any test is unsatisfactory, investigate and take the appropriate
remedial action. Refer to Section 5, Troubleshooting and Section 6, Servicing
Instructions.
Note: All references to left or right of the bed are when viewed from the head
end.
4.1 Preliminary
a) Verify that no furniture or other obstruction can impede the
movements of the bed.
b) Connect the bed to the mains power supply.
c) Verify that the battery charge indicator (on the attendant control
panel) is illuminated.
d) Verify that the rotary switches on the ACP are in the vertical
(unlocked) position.
e) Using the attendant handset, level the mattress platform (zero tilt).
4.2 Power Operated Functions
a) Using the patient handset, check the function of bed height,
backrest angle and leg elevation. Verify satisfactory operation over
the full range of movement as specified in Section 8, Technical
Data. Verify that the actuators are de-energised when the push
button is released or the limit of travel is reached.
b) Repeat step a) using the attendant handset. Verify that the lock out
switches on the ACP disable the push buttons on both the patient
and attendant handsets.
April. 2003 4-1 746-310-1
WARNING
If any electrical assembly or wiring has been replaced or repaired,
the appropriate electrical safety checks must be made.
Sections of the bed may move under battery power even if the bed
is disconnected from the mains power supply.
Keep clear of the bed when it is being operated. Severe injury can
result from crushing by moving parts.
c) Check the function of the tilt control using the attendant handset.
Verify satisfactory operation over the full range of movement as
specified in Section 8, Technical Data. Check that, on reaching the
horizontal condition, the mechanism will pause for two seconds
then continue if the push button is still being pressed.
d) Position the bed at near maximum height with both backrest and
legs raised and apply foot down tilt. Press and hold the CPR
button on the attendant handset Verify that the bed reverts to flat,
horizontal, low height condition.
4.3 Battery Operation
a) Disconnect the bed from the mains power supply.
b) Check the functions of bed height, backrest angle, leg elevation
and two-way tilt using the attendant handset. Verify that the
patient handset is inoperative.
c) Re-connect the bed to the mains power supply. Verify that the
battery charge indicator on the ACP is illuminated.
d) Test the batteries as described in sub-section 3.4.
4.4 Manual Functions
4.4.1 Brakes and Steering
a) Refer to para. 1.3.1. Check the brakes for efficient operation.
Apply the brakes and push the bed. None of the three braking
castors should rotate.
b) Set the brake pedal in the steering position and verify that one
head end castor is engaged so that it cannot swivel.
4.4.2 Safety Sides
a) Refer to para. 1.3.2. Check operation of the safety sides (if fitted).
Verify that the release button is effective and the sides are firmly
locked when raised.
4.4.3 Backrest CPR Release
a) Using any push button handset, raise the backrest to approximately
60.
b) Refer to para. 1.3.6. Lift the release handle and push the backrest
down. Verify that the release mechanism is effective and the
backrest reclines in a smooth, controlled manner with minimum
force applied.
746-310-1 4-2 April. 2003
4.4.4 Kneebreak
a) Using either push button handset, raise the legs to maximum
height.
b) Refer to para. 1.3.4. Verify that the foot end of the calf section
can be raised and lowered over the full range of movement as
specified in Section 8.
c) Lift the foot end to an intermediate position and check that the gas
spring is firmly locked. Lower the foot end again.
d) Using either push button handset, lower the legs. Check that the
kneebreak angle returns to zero as the legs are lowered to
horizontal.
4.4.5 Bed Extension
a) Refer to para. 1.3.3. Check the operation of the bed extension.
Verify that the latching mechanism is effective.
April. 2003 4-3 746-310-1
746-310-1 4-4 April. 2003
5 TROUBLESHOOTING
The following table identifies some fault symptoms, their possible cause and
suggested remedial action.
Test
step
Symptom Possible cause Action
4.2 None of the actuators
will work
Power disconnected or
batteries discharged
Fuse blown
Make sure power supply
lead is connected
Check fuse in (UK) plug
4.2 One actuator does
not work
Actuator plug
disconnected
Check that actuator plug
is fully inserted in the
control box
4.3 Battery charge
indicator not
illuminated
Power disconnected or
fuse blown
ACP disconnected
Battery charger fault
Check and rectify
Check that plugs are
fully inserted in the
control box (see note 2)
Check by substitution
of control box
4.5.1 Brakes or steering
lock not effective
Wear or damage Adjust or replace
castor
4.5.3 Backrest CPR
release not effective
Release mechanism
not correctly adjusted
Check and re-adjust
April. 2003 5-1 746-310-1
.
.
746-310-1 5-2 April. 2003
6 SERVICING INSTRUCTIONS
6.1 General
The servicing procedures given in this section include instructions for
replacement of specific components and sub-assemblies, dismantling and
assembly of the main structure and restoration of paint finish
Procedures which are considered to be self evident have not been included.
Do not disassemble more than is necessary to replace a defective item.
Before removing any electrical wire or connector, make a note of its position
and identity as an aid during assembly.
Remove old Loctite screw adhesiveand other contamination from components
before reassembly. Apply Loctite screw adhesive to screw threads on assembly
of items as specified in Appendix Aor in the text. Before applying Loctite,
clean and degrease both internal and external screw threads using a suitable
volatile solvent e.g. methylated spirits.
Apply Rocol Sapphire grease to bushes and joints on assembly of items as
specified in Appendix Aor in the text.
Throughout this section, numbers given in parenthesis thus (2-14) refer to the
Assembly Spares Manual drawing sheet and item number for the part.
All references to left or right of the bed are when viewed from the head end.
These instructions have been written with reference to a Model 460 bed with
footend extension. The same procedures generally apply even when different
modular assemblies are used in the construction. Always refer to the
appropriate drawing in the Assembly Spares Manual, Appendix Ato
identify component Part Numbers.
April. 2003 6-1 746-310-1
WARNING
Before starting any service or maintenance procedures, ensure
that the equipment has been adequately decontaminated.
Avoid skin contact with lubricants. Rubber gloves and protective
clothing should be worn when carrying out maintenance work.
Heavy equipment hazard. The bed and its sub-assemblies are very
heavy and could cause serious injury or death by crushing. When
working beneath the platform, the equipment must be properly
supported with suitable lifting devices, blocks or stands.
Sections of the bed may move under battery power even if the bed
is disconnected from the mains power supply.
Before the bed is returned to use following service or repair:
! Carry out a visual inspection for signs of damage
! Perform a seviceability test as given in Section 4
! Clean the equipment using the method described in Section 2
6.2 Product Assembly Structure
Each bed comprises a number of modules or sub-assemblies as detailed in the
Assembly Spares Manual - Appendix A.
The Model number (Ref No) and Serial number of the bed are marked on a
label which is visible just below the moulded base cover at the head end.
The Model number e.g. 460 AA4 A31B 1AB indicates the chosen options used
in the construction.
The Serial Number relates to the date of manufacture and is individual to each
bed.
The Modular Bed Matrix in Appendix Ain conjunction with the Model
Number defines the basic configuration of the bed as shown below.
The Modular Assemblies Modification Sheet in Appendix Ain conjunction with
the Serial number will identify the build standard of the modules used in the
construction.
746-310-1 6-2 April. 2003
Model
Bed Colour
Power Plug
Castor Type
Base Cover
Backrest Type
Bed Extension
Deck Sheets
Safety Sides
Head / Foot Panels
Infil Colour
460 - XXX - XXXX - XXX
April. 2003 6-3 746-310-1
1
2
3
4
5
6
7
8 8
9
10
11
12
2
DECK
BASE
1. Control Box 2. Base Actuator
3. Backrest Actuator 4. Leg Actuator
5. Patient Control Handset 6. Attendant Control Handset
7. Mini ACP 8. Plug/ Socket
9. Tee Piece Cable 10. Deck Earthing point
11. Base Earthing Point 12. Mains Cable
Fig. 6-1 Block diagram of electrical system
6.3 Special Tools and Equipment
In addition to normal workshop tools, the special tools and equipment listed
below will be required for servicing.
Item Description Part No. Use
1 Hoist SWL 225 kg 745.07 General
2 Sling strap (2) 745.08 General
3 Brake cam rotating tool 745.04 Fitting castors
6.3.1 Using the Hoist
When using the hoist to lift any part of the bed, always ensure that the sling
straps are applied to main frame sections and do not bear upon components or
minor fabrications.
When lifting the entire bed or the deck assembly, first remove all decksheets
and lift off the head end and the foot end. Pass both sling straps around the
main longitudinal members of the deck frame.
6.4 Base Cover - Access to components
The moulded cover can be raised to provide limited access to components in the
base assembly.
6.4.1 Removal
a) Raise the mattress deck to maximum height. Lift the head end of
the base cover (27-1) pivoting on the brake bar, and secure it to
the deck with cord or wire hooks.
If it is necessary to raise the foot end of the base cover, proceed as follows.
b) Remove screws (24-12) and washers (24-11) and pull off the brake
pedals (24-13). Slide the brake bar (24-10) through the frame just
far enough to free the base cover on one side, then slide it back to
free the other side.
c) Lift the base cover (27-1) at both ends and secure it to the deck
with cords or wire hooks.
If you have to remove the base cover from the bed, it is necessary to separate
the mattress deck from the base as described in 6.5.
6.4.2 Installation
a) Remove cords or wire hooks. Fit the cover over the brake bar
(24-10) by sliding the bar (24-10) first to one side then the other.
746-310-1 6-4 April. 2003
Install the brake pedals (24-13) and secure with screws (24-12) and
washers (24-11).
6.5 Base Cover - Replacement
6.5.1 Removal
a) Release the base cover from the brake bar as described in 6.4 but
do not secure it to the deck.
b) Use the hoist (Tool No.1) to support the deck assembly.
c) Use a suitable flat bladed tool to remove eight pivot cover
mouldings (13-27). Remove four nuts (13-9), screws (13-34), and
washers (13-4). Collect four pivot bushes (13-26).
d) Use the hoist (tool no.1)to raise the deck assembly, together with
the upper radius arm fabrications, far enough to remove the
moulded base cover from the bed.
6.5.2 Installation
a) Install the moulded cover over the radius arms (13-24). Fit the
cover over the brake bar (24-10) by sliding the bar (24-10) first to
one side then the other. Install the brake pedals (24-13) and secure
with screws (24-12) and washers (24-11).
b) Apply Rocol grease to the bush holes in the upper radius arms and
install four pivot bushes (13-26) with the heads on the inside.
c) Use the hoist to lower the deck assembly and align the holes in
the upper and lower radius arms. Install four screws (13-34) and
washers (13-4) with the screw heads on the outside and secure
with nuts (13-9).
d) Fit eight pivot cover mouldings (13-27). Secure pivot cover
moulding with adhesive when fitted to nut (13-9).
April. 2003 6-5 746-310-1
Caution
Take care not to strain the flexible conduit.
6.6 Brake Adjustment
a) Remove the base cover and tie it to the deck as described in 6.4.
b) Bend back the shakeproof pressing (24-17) and remove two
hexagon head screws (24-16) and the pressing.
c) On the brake/free castors (24-2) turn the bearing housing A
clockwise in 180 steps until the brake is more effective.
Alternatively, on the tracking castor (24-1), turn the bearing
housing anti-clockwise until the steering lock is more effective.
d) Do not over-adjust by turning the housing too many times.
e) Fit a new or serviceable shakeproof pressing (24-17) and refit two
hexagon head screws (24-16). Bend up the pressing to lock the
screws.
f) Refit the base cover as described in 6.4.
g) If satisfactory adjustment cannot be achieved, replace the castor.
6.7 Castors - Replacement
6.7.1 Foot end Castors - Removal
a) Use the hoist to raise the bed by approximately 20 cm. Support
the base frame on suitable wooden blocks.
746-310-1 6-6 April. 2003
(24-10)
(24-1) (24-2)
(24-17)
Fig. 6-2 Adjusting the brake
b) Ensure that the brake pedals are in the free position. Remove
screws (24-12) and washers (24-11) and pull off the brake pedals
(24-13). Raise the base cover as described in 6.4).
c) Slide the brake bar (24-10) through the frame just far enough to
clear the castor tube. Bend back the shakeproof pressing (24-17),
remove two hexagon headed screws (24-16) and withdraw the
castor (24-2) from the base fabrication.
6.7.2 Foot end Castor - Installation
a) When inserting braking castors, ensure that the flat on the castor
cam is vertical (Tool No 3) and facing the head of the bed. Insert
the stem of the castor into the base fabrication and align the holes.
b) Install a new or serviceable shakeproof pressing (24-17) and two
hexagon headed screws (24-16) but do not tighten yet.
c) Use a small screwdriver or other suitable device inserted in the
threaded hole in the end of the brake bar (24-10) to align the bar
with the castor cam. Drive the brake bar through. Tighten the two
hexagon headed screws (24-16) and bend up the shakeproof
pressing (24-17) to lock the screws.
d) Install the moulded base cover as described in 6.4. Install the
brake pedals (24-13) and attach with screws (24-12) and washers
(24-11).
6.7.3 Steering Castor - Removal
a) Use the hoist to raise the bed by approximately 20 cm. Support
the base frame on suitable wooden blocks. Raise the head end of
the moulded base cover as described in 6.4. Ensure that the brake
pedals are in the free position.
b) Drive out and discard the roll pin (24-7) and withdraw the D bar
(24-8). Bend back the shakeproof pressing ((24-17), remove two
hexagon headed screws (24-16) and withdraw the castor (24-1)
from the base fabrication.
6.7.4 Steering Castor - Installation
a) When inserting the braking and steering castor (24-1), ensure that
the flat on the castor cam is vertical (Tool No 3) and facing the
head of the bed. Insert the stem of the castor into the base
fabrication and align the holes.
b) Install a new or serviceable shakeproof pressing (24-17) and two
hexagon headed screws (24-16) but do not tighten yet.
c) Insert the D bar (24-8) through the castor stem into the castor
lever (24-5) and align the holes. Drive in a new roll pin (24-7).
April. 2003 6-7 746-310-1
Tighten the two hexagon headed screws (24-16) and bend up the
shakeproof pressing (24-17) to lock the screws.
d) Refit the moulded base cover.
6.7.5 Free Castor - Removal
a) Use the hoist to raise the bed by approximately 20 cm. Support
the base frame on suitable wooden blocks. Raise the head end of
the moulded base cover as described in 6.4.
b) Bend back the shakeproof pressing (24-17), remove two hexagon
headed screws (24-16) and withdraw the castor (24-3) from the
base fabrication.
6.7.6 Free Castor - Installation
a) Insert the stem of the castor into the base fabrication and align the
holes. Install a new or serviceable shakeproof pressing (24-17) and
two hexagon headed screws (24-16). Tighten the screws and bend
up the shakeproof pressing to lock them.
b) Refit the moulded base cover.
6.8 Mains cable assembly - Replacement
6.8.1 Removal
a) Disconnect the mains cable from the electrical power supply. Raise
the base cover at the head end as described in 6.4.
b) Release the cable and strain relief bush from the control box
bracket (13-11). Remove screw (13-16), nut (13-13) and the cable
anchor clip (13-12) to release the mains cable. Disconnect the
mains cable assembly from the control box and remove the cable
assembly from the bed.
6.8.2 Installation
a) Connect the mains cable assembly to the control box. Position the
cable first around the end of the control box and then beneath the
control box bracket (13-11) to the anchor clip (13-12).
b) Secure the cable with the anchor clip (13-12), screw (13-16) and
nut (13-13). Ensure that the cable is not strained and bend radius
is not too small. Install the cable and strain relief bush on the
control box bracket (13-11) and tighten the cable clamping nut.
c) Refit the base cover.
746-310-1 6-8 April. 2003
6.9 Batteries - Replacement
6.9.1 Removal
a) Raise the bed to maximum height and raise the base cover as
described in 6.4. Disconnect bed from mains power supply.
b) Remove four screws and remove the lid of the battery
compartment on the control box (12-8).
c) Disconnect the batteries from the control box by removing the
connector plug inside the battery compartment. Remove both
batteries, together with the battery fuse and wiring. Disconnect the
battery wires by pulling the connectors off the battery terminals.
6.9.2 Installation
a) Position the new batteries side by side with the terminal faces
uppermost and reconnect the battery wires and fuse in accordance
with the instruction label in the lid. Turn the batteries so the
terminal faces are abutting and place the batteries, wiring and fuse
in the control box, ensuring correct orientation. Refit the battery
connector plug.
b) Refit the lid and attach with four screws.
6.10 Control Box - Replacement
6.10.1 Removal
a) Disconnect the mains cable from the electrical power supply. Raise
the base cover at the head end as described in 6.4.
b) Remove the strip over the connection ports and disconnect all
seven cables from the control box. Disconnect the earth bonding
straps (13-31)(13-32) from the control box.
c) Alternative 1. Remove four M5 screws (13-30) and nuts (13-13)
and remove the control box from the bracket (13-11).
April. 2003 6-9 746-310-1
WARNING
To avoid short circuiting the battery, remove rings, watches or
other metal objects. Use tools with insulated handles.
Lead-acid batteries are a potential environmental and health
hazard. Store batteries in accordance with manufacturers
instructions. Dispose of unserviceable batteries safely in
accordance with local authority regulations.
d) Alternative 2. Remove two M5 screws (13-17) and nuts (13-13)
and release the conduit clamp (13-14) and flexible conduit (13-15)
from the control box bracket (13-11). Loosen three socket button
head screws (13-10) and remove the fourth screw which attaches
the anti-static chain. Slide the control box bracket toward the foot
end on the keyhole slots and remove the bracket together with the
control box. Remove three socket button head screws (13-10).
6.10.2 Installation
a) Install the control box on the control box bracket (13-11) and
attach with four M5 screws (13-30) and nuts (13-13).
b) Apply Loctite to three button head screws (13-10) and insert them
part way in the threaded holes in the base fabrication. Position the
control box bracket (13-11) on the screws and slide the bracket on
the keyhole slots toward the head end and before tightening the
screws. Attach the anti-static chain assembly (13-29) with the
fourth screw (13-10) and allow the chain to drop through the
screw access hole. Attach the flexible conduit (13-15) to the
control box bracket (13-11) with conduit clamp (13-14), screws
(13-17 and nuts (13-13).
c) Lightly lubricate the O rings on the actuator cable connectors
with petroleum jelly (Vaseline). Reconnect all seven cables to the
control box and fit the retaining strip which prevents accidental
disconnection of the plugs.
d) Refit the base cover.
6.11 Handsets and T piece Cable - Replacement
6.11.1 Removal
a) Disconnect the bed from the mains power supply. Raise the head
end of the base cover moulding as described in 6.4.
b) Disconnect the attendant handset (6-19) from the socket on the
cable channel fabrication (6-10) at the foot end of the bed.
Disconnect the patient handset (6-20) from the socket beneath the
seat area on the deck assembly.
c) Refer to the Electrical Assembly Schematic, sheet 62 and
disconnect the T piece cable (62-9) from the control box (62-6).
d) Remove two screws (14-29), nuts (14-28), toothed washer (14-32)
and conduit clamp (14-30) to release the flexible conduit from the
deck fabrication (14-3). This also releases the deck earthing strap
(13-32).
746-310-1 6-10 April. 2003
e) Remove two screws (13-17), nuts (13-13) and conduit clamp
(13-14) to release the flexible conduit from the control box bracket
(13-11). Spring open the split flexible conduit (13-15) and pull the
cable out of the conduit and into the deck area.
f) Make a note of the position of the sockets, the cable and the T
joint in the cable channel. Remove screws (6-15) and nuts (6-14)
to release the cable sockets from the cable channel fabrication
(6-10) and the deck assembly. Release the cable anchor clips
(6-12) by using a small screwdriver to depress the locking tab (A).
Free the T piece cable and remove it from the bed.
6.11.2 Installation
a) Refer to the Electrical Assembly Schematic, sheet 62 and identify
which limb of the T piece cable is to be connected to the control
box. Spring open the split flexible conduit (13-15) and install the
T piece cable (62-9) between the deck and the base. Close the
joint in the flexible conduit.
b) Attach the conduit clamp (14-30) to the upper end of the flexible
conduit and secure it to the deck fabrication (14-3) with screws
(14-29), toothed washer (14-32) and nuts (14-28). Do not fully
tighten the nuts yet.
c) Attach the conduit clamp (13-14) to the lower end of the flexible
conduit and secure it to the control box bracket (13-11) with
screws (13-17) and nuts (13-13).
d) Connect the earthing strap (13-32) to the deck fabrication (14-3)
using one of the conduit clamp screws (14-29). Ensure that the
toothed washer (14-32) is under the earth strap. Fully tighten the
conduit clamp screws (14-29) and nuts (14-28).
April. 2003 6-11 746-310-1
A
Fig. 6-3 Releasing the cable anchor clips
e) Install the cable and T joint in the cable channel as noted on
disassembly and attach the cable sockets with screws (6-15) and
nuts (6-14). Secure the cable with the anchor clips (6-12). Fold the
surplus length of the tie and tuck it into the loop.
f) Refer to the Electrical Assembly Schematic, sheet 62 and connect
the T piece cable (62-9) to the control box (62-6). Arrange the
cable tidily in the control box bracket and refit the moulded base
cover. Connect the attendant handset (6-19) to the socket at the
foot of the bed. Connect the patient handset (6-20) to the socket
beneath the deck assembly.
6.12 Attendant Control Panel - Replacement
6.12.1 Removal
a) Disconnect the bed from the mains power supply. Raise the head
end of the base cover moulding as described in 6.4.
b) Refer to the Electrical Assembly Schematic, sheet 62 and
disconnect the mini ACP cable (62-5) from the control box (62-6).
c) Remove two screws (14-29), nuts (14-28), toothed washer (14-32)
and conduit clamp (14-30) to release the flexible conduit from the
deck fabrication (14-3). This also releases the deck earthing strap
(13-32).
d) Remove two screws (13-17), nuts (13-13) and conduit clamp
(13-14) to release the flexible conduit from the control box bracket
(13-11). Spring open the split flexible conduit (13-15) and pull the
cable out of the conduit and into the deck area.
e) Remove two screws (6-17) and nuts (6-18) to release the mini
ACP (6-16) from the cable channel fabrication (6-10). Release the
cable anchor clips (6-12) (Ref Fig. 6-3) to free the mini ACP cable
and remove it from the bed.
6.12.2 Installation
a) Install the mini ACP (6-16) on the cable channel fabrication (6-10)
and attach with two screws (6-17) and nuts (6-18).
b) Arrange the cable in position on the mattress platform. Spring
open the split flexible conduit (13-15) and install the cable
between the deck and the base. Close the joint in the flexible
conduit.
c) Attach the conduit clamp (14-30) to the upper end of the flexible
conduit and secure it to the deck fabrication (14-3) with screws
746-310-1 6-12 April. 2003
(14-29), toothed washer (14-32) and nuts (14-28). Do not fully
tighten the nuts yet.
d) Attach the conduit clamp (13-14) to the lower end of the flexible
conduit and secure it to the control box bracket (13-11) with
screws (13-17) and nuts (13-13).
e) Connect the earthing strap (13-32) to the deck fabrication (14-3)
using one of the conduit clamp screws (14-29). Ensure that the
toothed washer (14-32) is under the earth strap. Fully tighten the
conduit clamp screws (14-29) and nuts (14-28).
f) Install the cable in the cable channel and secure the cable anchor
clips (6-12). Fold the surplus length of the tie and tuck it into the
loop.
g) Refer to the Electrical Assembly Schematic, sheet 62 and connect
the mini ACP cable (62-5) to the control box (62-6). Arrange the
cable tidily in the control box bracket and refit the moulded base
cover.
6.13 Flexible Conduit - Replacement
6.13.1 Removal
a) Raise the backrest and leg sections. Disconnect the bed from the
mains power supply. Raise the moulded base cover at the head end
as described in 6.4.
b) Remove two screws (14-29), nuts (14-28), toothed washer (14-32)
and conduit clamp (4-30) to release the flexible conduit from the
deck fabrication (14-3). This also releases the deck earthing strap
(13-32).
c) Remove two screws (13-17), nuts (13-13) and conduit clamp
(13-14) to release the flexible conduit from the control box bracket
(13-11).
d) Spring open the joint in the flexible conduit and remove it from
the bed.
6.13.2 Installation
a) Spring open the joint in the new flexible conduit (13-15) and wrap
it around the cables between the deck and the base.
b) Attach the conduit clamp (14-30) to the upper end of the flexible
conduit and secure it to the deck fabrication (14-3) with screws
(14-29), toothed washer (14-32) and nuts (14-28). Do not fully
tighten the nuts yet.
April. 2003 6-13 746-310-1
c) Attach the conduit clamp (13-14) to the lower end of the flexible
conduit and secure it to the control box bracket (13-11) with
screws (13-17) and nuts (13-13).
d) Connect the earthing strap (13-32) to the deck fabrication (14-3)
using one of the conduit clamp screws (14-29). Ensure that the
toothed washer (14-32) is under the earth strap. Fully tighten the
conduit clamp screws (14-29) and nuts (14-28).
e) Arrange the cables tidily in the control box bracket and refit the
moulded base cover.
6.14 Height Actuators - Replacement
6.14.1 Removal
a) If the actuators are functional: Lift off the head panel and foot
panel. Remove the deck sheets. Raise the deck to maximum height
and use the hoist to support it. Disconnect the bed from the mains
power supply.
b) If the actuators are not functional and the bed is at low height:
Lift off the head panel and foot panel. Remove the deck sheets.
Disconnect the bed from the mains power supply. Use the hoist to
support the deck and tilt the bed on one side far enough to gain
access to the actuators. Remove the E ring (13-8), washer (13-7)
and clevis pin (13-6) to release the actuator ram from the radius
arm (13-24). Set the bed back on its castors and use the hoist to
raise the deck to maximum height.
c) Raise the base cover at both ends as described in 6.4.
d) Refer to the Electrical Assembly Schematic, sheet 62 and
disconnect the height actuator cables (62-4) from the control box
(62-6). Cut and remove cable ties to release the cables from the
base assembly.
e) If not already done in b) above, remove the E ring (13-8),
washer (13-7) and clevis pin (13-6) to release the actuator ram
from the radius arm (13-24). Remove the E ring (13-5), washer
(13-4) and clevis pin (13-3) and remove the actuator from the bed.
6.14.2 Installation
a) Apply Rocol grease to all pivot points prior to assembly.
b) Position the actuator, ensuring correct orientation and attach the
body to the base fabrication (13-1) with clevis pin (13-3), washer
746-310-1 6-14 April. 2003
(13-4) and E ring (13-5). The clevis pin should be installed with
the head toward the inside of the bed.
c) Refer to the Electrical Assembly Schematic, sheet 62 and
temporarily connect the actuator cable to the control box (62-6).
Use the control handset to extend the actuator and align the hole
in the ram with the hole in the radius arm (13-24). Attach the
actuator ram to the radius arm with clevis pin (13-6), washer
(13-7) and E ring (13-8). The clevis pin should be installed with
the head toward the outside of the bed.
d) Arrange the cable tidily and secure with cable ties as necessary.
Lightly lubricate the O rings on the actuator cable connectors
with petroleum jelly (Vaseline). Reconnect cables to the control
box and fit the retaining strip which prevents accidental
disconnection of the plugs.
e) Refit the base cover as described in 6.4. Calibrate the actuators as
described in Section 7.
6.15 Leg Section Actuator - Replacement
6.15.1 Removal
a) Lift off the head panel and foot panel. Remove the deck sheets.
Disconnect the bed from the mains power supply. Raise the head
end of the base cover moulding as described in 6.4.
b) Refer to the Electrical Assembly Schematic, sheet 62 and
disconnect the actuator cable (62-1) from the control box (62-6).
c) Remove two screws (14-29), nuts (14-28), toothed washers (14-32)
and conduit clamp (14-30) to release the flexible conduit from the
deck fabrication (14-3). This also releases the deck earthing strap
(13-32).
d) Remove two screws (13-17), nuts (13-13) and conduit clamp
(13-14) to release the flexible conduit from the control box bracket
(13-11). Spring open the joint in the split flexible conduit (13-15)
and pull the cable out of the conduit into the deck area.
e) Use the hoist to support the leg sections. Using a suitable flat
bladed tool, remove and discard the two star washers (14-17).
April. 2003 6-15 746-310-1
WARNING
Takecaretoavoidtrappingfingersduringthe followingprocedure.
Remove the clevis pins (14-16) and remove the actuator from the
bed.
6.15.2 Installation
a) Apply grease to both pivot points prior to assembly.
b) Position the actuator, ensuring correct orientation and attach the
body of the actuator to the deck fabrication (14-3) with clevis pin
(14-16) and a new star washer (14-17).
c) Use the hoist to adjust the height of the leg sections and align the
hole in the actuator ram with the hole in the thigh section
fabrication (16-16). Attach the actuator ram with clevis pin (14-16)
and a new star washer (14-17).
d) Spring open the joint in the flexible conduit (1-15) and install the
cable between the deck and base.
e) Attach the conduit clamp (14-30) to the upper end of the flexible
conduit and secure it to the deck fabrication (14-3) with screws
(14-29), toothed washer (14-32) and nuts (14-28). Do not fully
tighten the nuts yet.
f) Attach the conduit clamp (13-14) to the lower end of the flexible
conduit and secure it to the control box bracket (13-11) with
screws (13-17) and nuts (13-13).
g) Connect the earthing strap (13-32) to the deck fabrication (14-3)
using one of the conduit clamp screws (14-29). Ensure that the
toothed washer (14-32) is under the earth strap. Fully tighten the
conduit clamp screws (14-29) and nuts (14-28).
h) Lightly lubricate the O ring on the actuator cable connector with
petroleum jelly (Vaseline). Reconnect cable to the control box and
fit the retaining strip which prevents accidental disconnection of
the plugs. Arrange the cable tidily and secure with cable ties as
necessary.
746-310-1 6-16 April. 2003
6.16 Backrest Actuator - Replacement
6.16.1 Removal
a) Lift off the head panel and foot panel. Remove the deck sheets.
Disconnect the bed from the mains power supply. Raise the head
end of the base cover moulding as described in 6.4.
b) Refer to the Electrical Assembly Schematic, sheet 62 and
disconnect the actuator cable (62-2) from the control box (62-6).
c) Remove two screws (14-29), nuts (14-28), toothed washer (14-32)
and conduit clamp (14-30) to release the flexible conduit from the
deck fabrication (14-3). This also releases the deck earthing strap
(13-32).
d) Remove two screws (13-17), nuts (13-13) and conduit clamp
(13-14) to release the flexible conduit from the control box bracket
(13-11). Spring open the joint in the split flexible conduit (13-15)
and pull the cable out of the conduit into the deck area.
e) Remove screws (14-26), nuts (14-28) and P clips (14-27) to free
the actuator cable from the deck fabrication (4-3).
f) Using a suitable flat bladed tool, remove and discard the starlock
washer (15-11) to release the CPR cable inner. Remove nut from
the CPR cable outer and release it from the deck fabrication
(14-3).
g) Use the hoist to support the backrest. Using a suitable flat bladed
tool, remove and discard two star washers (15-12). Remove two
clevis pins (15-13) and remove the actuator from the bed.
h) Remove self locking nut (32-8), washer (32-7) and screw (32-6).
Remove self tapping countersunk head screw (32-9) and remove
the CPR assembly from the actuator.
6.16.2 Installation
a) Apply grease to both pivot points prior to assembly.
b) If removed, attach the release cable (32-2) to the release cable
bracket (32-3) with hexagonal nut (32-4). Loosely assemble
release cable bracket (32-3) and actuator release bracket (32-5)
with screw (32-6), washer (32-7) and nut (32-8) and install them
on the actuator.
c) Secure the assembly with self tapping screw (32-9) ensuring that
the screw is inserted parallel to the hole. Tighten the nut (32-8)
ensuring that the actuator release bracket (32-5) can rotate freely.
April. 2003 6-17 746-310-1
d) Position the actuator and CPR assembly, ensuring correct
orientation and attach the body of the actuator to the deck
fabrication (14-3) with clevis pin (15-13) and a new starlock
washer (15-12).
e) Use the hoist to adjust the height of the backrest and align the
hole in the actuator ram with the hole in the backrest fabrication
(16-7). Attach the actuator ram with clevis pin (15-13) and a new
starlock washer (15-12). Remove the hoist.
f) Spring open the joint in the split flexible conduit (13-15) and
install the cable between the deck and the base.
g) Secure the cable to the deck fabrication with P clips (14-27),
screws (14-26) and nuts (14-28).
h) Attach the conduit clamp (4-30) to the upper end of the flexible
conduit and secure it to the deck fabrication (4-3) with screws
(4-29), toothed washer (4-32) and nuts (4-28). Do not fully tighten
the nuts yet.
i) Attach the conduit clamp (13-14) to the lower end of the flexible
conduit and secure it to the control box bracket (13-11) with
screws (13-17) and nuts (13-13).
j) Connect the earthing strap (13-32) to the deck fabrication (14-3)
using one of the conduit clamp screws (14-29). Ensure that the
toothed washer (14-32) is under the earth strap. Fully tighten the
conduit clamp screws (14-29) and nuts (14-28).
k) Lightly lubricate the O ring on the actuator cable connector with
petroleum jelly (Vaseline). Reconnect the cable to the control box
and fit the retaining strip which prevents accidental disconnection
of the plugs. Arrange the cable tidily and secure with cable ties as
necessary. Refit the moulded base cover.
l) Connect the CPR release cable outer to the deck assembly with
two nuts. Apply a small amount of Rocol grease to the spigot on
the CPR lever fabrication (13-13) and attach the CPR release cable
inner with a new starlock washer (15-11).
m) Adjust the two nuts on the CPR release cable outer to obtain
satisfactory operation of the release mechanism.
6.17 CPR Release Cable - Replacement
6.17.1 Removal
a) Raise the deck to maximum height, raise the backrest and leg
sections.
746-310-1 6-18 April. 2003
b) Remove and discard the starlock washer (15-11) to release the
cable inner from the CPR lever fabrication (14-13). Remove nut
from the CPR cable outer and release it from the deck fabrication
(14-3).
c) Remove hexagonal nut (32-4) and remove the CPR cable from the
actuator release assembly.
6.17.2 Installation
a) Attach the release cable inner to the actuator release bracket (32-5)
and secure the cable outer to the release cable bracket (32-3) with
hexagonal nut (32-4).
b) Connect the CPR release cable outer to the deck assembly with
two nuts. Apply a small amount of Rocol grease to the spigot on
the CPR lever fabrication (14-13) and attach the CPR release cable
inner with a new starlock washer (15-11).
c) Adjust the two nuts on the CPR release cable outer to obtain
satisfactory operation of the release mechanism.
6.18 Gas Spring and Release Moulding - Replacement
6.18.1 Removal
a) Remove the calf section deck sheet. Raise the leg sections and use
the hoist to support the calf section.
b) Using a suitable flat bladed tool, remove and discard the starlock
washer (14-24). Pull the leg section toward the right of the bed
and release the gas spring body from the spigot on the foot end
cross member fabrication (14-18).
c) Lift the calf section fabrication (16-18) on its hinges and turn it
upside down.
d) Unscrew the gas spring ram from the mounting casting (14-20).
e) Rotate the gas spring mounting casting (14-20) until the flats are
aligned with the slots in the calf section fabrication (16-18) and
withdraw the mounting casting.
f) If necessary, remove the starlock washer (16-23), nylon washer
(16-22) and clevis pin (16-20) and remove the release moulding
(16-21).
April. 2003 6-19 746-310-1
6.18.2 Installation
a) If removed, install the release moulding (16-20) on the calf section
fabrication (16-18) and attach with clevis pin (16-20), nylon
washer (16-22) and a new starlock washer (16-23).
b) Apply Rocol grease to the grooves in the mounting casting (14-20)
and install it in the slots in the calf section fabrication (16-18).
Ensure that the longer arm is toward the right of the bed.
c) Apply Rocol grease to the end of the gas spring ram and the
mounting hole in the gas spring body.
d) Screw the gas spring into the mounting casting (14-20) until
approxmately 1mm of thread is protruding.
e) Turn the calf section fabrication right side up. Lower or raise the
calf section to align the hole in the gas spring body with the
spigot on the foot end fabrication (14-18). Pull the leg sections
toward the right of the bed and install the gas spring body on the
spigot. Secure the gas spring with a new starlock washer (14-24).
f) Check setting of the calf release runner (14-22). When the leg
section is lowered to the horizontal position, the release moulding
(16-21) should just drop off the end of the runner. Adjust if
necessary as follows.
g) Remove two screws (14-21) and remove old Loctite screw
adhesive from the screws and the threaded holes. Apply Loctite
screw adhesive to the screw threads and attach the runner 1(4-22)
again but do not fully tighten the screws. Lower the leg section to
the fully horizontal position and slide the runner (14-22) on the
slotted holes to give a clearance of between 1 and 2mm between
the runner and the release moulding (16-21). Fully tighten the
screws (14-21).
746-310-1 6-20 April. 2003
Grease
1 mm
Fig. 6-4 Gas spring mounting casting
6.19 Roller Buffer - Replacement (typical)
6.19.1 Removal
a) Use a large, flat bladed screwdriver to release the flanges on the
roller buffer retainer (14-8) and pull out the retaining pin (14-10).
Remove the roller buffer retainer (14-8) and the integral roller
buffer moulding (14-9) from the deck assembly (or foot end
assembly).
b) If necessary, remove the corner tube liner (14-7).
6.19.2 Installation
a) If removed, insert the corner tube liner (14-7) in the deck
fabrication (14-3). Make sure that the integral springs on the
corner tube liner are facing toward the foot end of the bed.
b) Install the integral roller buffer moulding (14-9) from below.
c) Fit the roller buffer retainer (14-8) and insert the retaining pin
(14-10) toward the foot end, ensuring that the groove engages
between the flanges on the moulding.
6.20 X-ray Cassette Module - Replacement
6.20.1 Removal and Disassembly
a) The x-ray cassette assembly is mounted on a laminate decksheet
(17-1) permanently attached to the backrest fabrication. The
cassette tray assembly can be dismantled without removing the
laminate decksheet.
b) If it is necessary to replace the decksheet, remove the rivet caps
(17-4) and use a 5mm diameter drill to drill out the rivets (17-5).
Remove the complete x-ray cassette assembly from the backrest
fabrication.
c) Remove two nuts (17-34), screws (17-36) and washers (17-38) and
remove the cassette tray assembly (17-35). Remove four nuts
(17-7), countersunk head screws (17-2) and two pivot brackets
(17-37).
d) Remove two nuts (17-7), two screws (17-3) and the catch plate
(17-6). The laminate decksheet can now be replaced without
further disassembly.
e) Remove two screws (17-17), washers (17-32) and two spring studs
(17-30) to release the fixed end of the springs (17-29). Remove
two screws (17-41), spring studs (17-30), washers (17-32) and
lower bracket guides (17-33) to release the other end of the springs
(17-29).
April. 2003 6-21 746-310-1
f) Remove two nuts (17-31), two screws (17-41) and the remaining
two lower bracket guides (17-33) to release the lower bracket
(17-39).
g) Remove pan head screw (17-8), unscrew the knob (17-9) and
remove the clamping plate (17-10) and spring (17-11).
h) Remove screw (17-13) to release the upper guide fabrication
(17-28) and cassette tray upper bracket (17-14).
i) Remove two countersunk head screws (17-3) and the plunger
housing (17-26) assembly. Remove hexagon headed bolt (17-25),
plunger (17-23) and spring (17-24). If necessary, remove the finger
knob (17-27).
6.20.2 Assembly and Installation
a) Before reassembling the cassette tray components, renew bearing
tapes (17-15), (17-16), (17-40) and the rubber strip (17-12) as
necessary. First thorougly clean the component with a volatile
cleaning agent (e.g. methelated spirits). Peel off the backing strip
from the new tape and carefully position it on the component.
Press firmly in place.
b) Apply Loctite screw adhesive to the hexagon head bolt (17-25).
Lubricate the plunger (17-23) with Rocol grease and assemble the
plunger, spring (17-24) and bolt (17-25) in the plunger housing
(17-26). Attach the plunger housing (17-26) assembly to the tray
with two countersunk head scews (17-3)
c) Attach the cassette tray bracket (17-39) by the two lower holes
with two screws (17-41), two bracket guides (17-33) and nuts
(17-31). Apply Loctite screw adhesive to two screws (17-41) and
attach one end of springs (17-29) with the screws, two bracket
guides (17-33), two washers (17-32) and spring studs (17-30).
d) Apply Loctite screw adhesive to two screws (17-17) and attach the
other end of the springs (17-29) with the screws (17-17), washers
(17-32) and two spring studs (17-30).
e) Check that the cassette tray bracket slides freely in the slots.
f) Place the upper guide fabrication (17-28) in position below the
cassette tray. Place the upper bracket (17-14) in position in the
tray. Apply Loctite screw adhesive to the screw (17-13) and attach
the upper bracket (17-14) to the guide fabrication (17-28). Note
that the screw (17-13) must not clamp the bracket, it is for the
retention of the guide fabrication only. Check that the upper
bracket and guide slide freely in the slot.
746-310-1 6-22 April. 2003
g) Assemble the spring (17-11), clamping plate (17-10) and knob
(17-9). Apply Loctite screw adhesive to the pan head screw (17-8)
and insert the screw to retain the knob (17-9).
h) If the backrest laminate has been removed from the bed, place the
x-ray cassette assembly in position on the backrest fabrication
(46-4) etc and attach with pop rivets (17-5). Fit rivet caps (17-4).
6.21 Dismantling the Bed
This sub-section gives procedures for dismantling the main structure of the bed.
It must be read in conjunction with the preceding sub-sections which describe
the removal of specific components and sub-assemblies.
Dismantling of the bed is not a routine procedure and should only be carried out
to the extent necessary.
The information given is for guidance since procedures will be varied
according to the purpose for which they are undertaken. For example, it is
not necessary to take off the deck sections in order to remove the deck from the
base. Minor procedures which may be deemed self evident have not been
included.
6.21.1 Safety Sides - Removal
Note: The bed may have integral, factory fitted safety sides or removeable
sides may be supplied as an accessory. The construction of both versions
is the same but on removeable sides,the integral clamp screw (54-26) is
replaced by clamp screw (54-29), nut (54-30) and knob (54-31).
a) Remove two hexagon head screws (54-18) and washers (54-17)
and pull the safety side off the clamp fabrications (54-21) and
(54-25).
b) Alternatively, loosen the integral clamp screws (54-26) (turn
clockwise viewed from above) until the clamp fabrications (54-21)
(54-25) can be tilted and lifted off the deck fabrication (4-3) to
remove the complete assembly from the bed.
c) Remove the integral clamp screws (54-26) and clean the threads
prior to reassembly.
d) Unscrew the catch knob (54-11) from the plunger (54-12) and
remove the plunger (54-12) and spring (54-14).
April. 2003 6-23 746-310-1
6.21.2 Footend Extension - Removal
a) Use a flat bladed tool to remove starlock washer (34-24) and
remove clevis pin (34-23). Squeeze together the extension handle
and lock handle, pull out the footend extension and let the handle
swing down.
b) Depress the locking lugs on the extension bushes (14-25) and pull
the extension bushes out of the deck fabrication (14-3). Remove
the footend extension module from the bed.
c) Using a suitable flat bladed tool, remove and discard the capped
starlock washer (34-6). Rotate the extension lock fabrication (34-2)
in the extension fabrication (34-1) until it can be withdrawn
through the keyhole slot. Collect the spring (34-4).
d) Knock out two stop pins (34-25), remove end caps (34-26) and
pull the bed stripper fabrication (34-12) off the extension
fabrication (34-1). On some early models the bedstripper was
retained by two rollpins (34-13). Drive out the rollpins to remove
the bedstripper fabrication.
e) Drive out two roll pins (34-20) and remove the calf extension bow
(34-19), together with the extension sheet (34-17) from the calf
section fabrication (16-18).
6.21.3 Backrest (Pro-contour) - Removal
a) Remove decksheets, raise the backrest and use the hoist to support
it.
b) Using a suitable flat bladed tool, remove and discard starlock
washer (15-12). Remove clevis pin (15-13) to release the actuator
ram from the backrest fabrication.
c) Remove two self locking nuts (15-5) and pivot bolts (15-4) to
release the stabiliser fabrication (15-1) from the backrest. If
necessary, remove and discard two capped starlock washers (15-3),
remove two nylon bushes (15-2) and release the stabiliser
fabrication (15-1) from the deck fabrication (14-3).
d) Remove two nuts (15-6) and shakeproof washers (15-7). Slide the
guide rods (15-9) through the frame to release the backrest from
the deck. Collect two guide bushes (15-8) and guide rods (15-9).
746-310-1 6-24 April. 2003
6.21.4 Calf Section - Removal
a) Remove the gas spring as described in 6.18.
b) Using a suitable flat bladed tool, remove and discard two capped
starlock washers (16-15). Slide the calf section fabrication (16-18)
sideways off the pivots on the thigh section fabrication (16-16).
Collect two nylon washers (16-17).
6.21.5 Thigh Section - Removal
a) Remove the calf section as described in 6.20.4..
b) Use the hoist to support the thigh section. Using a suitable flat
bladed tool, remove and discard starlock washer (14-17). Remove
clevis pin (14-16) to release the actuator ram from the thigh
section fabrication.
c) Remove two nuts (16-13), shakeproof washers (16-12) and screws
(16-14) and remove the thigh section from the deck fabrication
(14-3). Collect two hinge pivot castings (16-11).
6.21.6 Deck Assembly - Removal
a) Remove head and foot panels. Remove decksheets. Use the hoist
to support the deck.
b) If not already removed, disconnect the flexible conduit (13-15) and
cables as follows. Disconnect the bed from the mains power
supply. Raise the base cover at the head end. Refer to the
Electrical Assembly Schematic, sheet 62 and disconnect the mini
ACP (62-5), backrest actuator (62-2) and leg actuator (62-1) from
the control box (62-6). Release the deck earthing strap (62-11)
from the control box. Remove two M5 screws (13-17), nuts
(13-13) and the conduit clamp (13-14) to release the flexible
conduit from the control box bracket (13-11).
c) Remove two self locking nuts (13-9), screws (13-25) and washers
(13-4) to release the head end upper radius arm fabrication (13-18)
from the deck support bracket (6-1). Collect two pivot bushes
(13-26).
d) Remove two self locking nuts (13-9), screws (13-25) and washers
(13-4) to release the foot end upper radius arm fabrication (13-19)
from the deck cross member (6-4). Collect two pivot bushes
(13-26).
e) Remove the deck assembly from the base asembly.
April. 2003 6-25 746-310-1
6.21.7 Radius Arms - Removal
a) Remove four self locking nuts (13-9), washers (13-4) and screws
(13-25) and remove the stabilising links (13-20) from the upper
radius arms (13-18) (13-19). Do not allow the radius arms to fall
when released. Collect four pivot bushes (13-26).
b) Use a suitable flat bladed tool to remove four pivot cover
mouldings (13-27). Remove two nuts (13-09), screws (13-34), and
washers (13-4). Remove the head end upper radius arm (13-18).
Collect two pivot bushes (13-26).
c) Repeat step b) to remove foot end upper radius arm (13-19).
d) Remove screws (24-12) and washers (24-11) and pull off the brake
pedals (24-13). Slide the brake bar (24-10) through the frame just
far enough to free the base cover on one side, then slide it back to
free the other side. Remove the base cover from the bed.
e) If not already removed, remove two E rings (13-8), washers
(13-7)and clevis pins (13-6) to release the actuators (13-2) from
the radius arm fabrications (13-24).
f) Remove self locking nuts (13-9) and remove the radius arm
fabrications (13-24) together with U bolts (13-21), top bearings
(13-22) and bottom bearings (13-23).
6.22 Assembling the Bed
6.22.1 Radius Arms - Installation
a) Place four bottom bearings (13-23) in position on the base
fabrication (13-1) with flanges on the outside of the frame.
Lubricate the bearing surfaces liberally with Rocol grease.
b) Position the radius arm fabrications (13-24) on the bottom
bearings, ensuring correct orientation ie. With lifting arms pointing
toward the ends of the bed.
c) Apply Rocol grease liberally to the top bearings (13-22) and place
them in position. Fit U bolts (13-21) and secure with self locking
nuts(13-9).
d) Align the hole in the actuator ram with the holes in the radius arm
fabrication. Apply Rocol grease to the holes and install clevis pin
(13-6) with the head toward the outside of the bed. Secure the
clevis pin with washer (13-7) and E ring (13-8).
e) Install the moulded base cover over the radius arms. Fit the cover
over the brake bar (24-10) by sliding the bar (24-10) first to one
746-310-1 6-26 April. 2003
side then the other. Install the brake pedals (24-13) and secure
with screws (24-12) and washers (24-11).
f) Apply Rocol grease to the bush holes at the bottom of the upper
radius arms (13-18) and (13-19) and install four pivot bushes
(13-26) with the heads on the inside.
Note: Upper radius arm fabrications are fitted with the cross bars toward the
ends of the bed. The cross bar is higher on the foot end fabrication
(13-19).
g) Attach the upper radius arms with four screws (13-34) and washers
(13-4) with the screw heads on the outside and washers beneath
the heads. Secure with nuts (13-9).
h) Fit eight pivot cover mouldings (13-27). Secure pivot cover
moulding with adhesive when fitted to nut (13-9).
i) At the head end of the bed, apply Rocol grease to the top bush
holes in the upper radius arms. At the foot end of the bed, apply
grease to the lower holes. Insert four pivot bushes (13-26) in the
holes with the heads on the outside.
j) Attach the stabilising links (13-20), flange uppermost, on the
outside of the radius arms with screws (13-25), washers (13-4) and
nuts (13-9). The screw head should be on the outside and the
washer beneath the nut.
6.22.2 Deck assembly - Installation
a) Apply Rocol grease to the bush holes in the upper radius arms.
(Upper holes at the foot end, lower holes at the head end.) Insert
four pivot bushes (13-26) in the holes with the heads on the
inside.
b) Use the hoist to position the deck assembly over the base.
c) Attach the foot end radius arm (13-19) to the deck cross member
(6-4) with two screws (13-25), washers (13-4) and nuts (13-9). The
screw head should be on the outside with the washer beneath the
head.
d) Attach the head end radius arm (13-18) to the deck support
brackets (6-1) with two screw (13-25), washers (13-4) and nuts
(13-9). The screw head should be on the outside with the washer
beneath the head.
April. 2003 6-27 746-310-1
6.22.3 Thigh Section - Installation
a) Apply Rocol grease to the bearing surface on the pivot castings
(16-11) and install them in the thigh section fabrication (16-16).
b) Attach the pivot castings (16-11) to the deck fabrication (14-3)
with hexagonal headed screws (16-14), shakeproof washers (16-12)
and nuts (16-13).
c) Use the hoist to support the thigh section and align the hole in the
thigh section fabrication with the hole in the actuator ram. Apply
Rocol grease to the holes. Install clevis pin (14-16) and secure
with a new starlock washer (14-17).
d) Remove the hoist.
6.22.4 Calf Section - Installation
a) Install two nylon washers (16-17) on the pivots on the thigh
section fabrication. Apply Rocol grease to the pivots and install the
calf section fabrication. Install two new capped starlock washers
(16-15) on the pivots.
b) Use the hoist to support the calf section and install the gas spring
as described in 6.18.
c) If the leg sections have been removed for any reason,it is
important to check the setting of the calf release runner (14-22)
and adjust if necessary as described in 6.18.2.
6.22.5 Backrest (pro-contour) - Installation
a) Apply Rocol grease to the pivots on the guide bushes (15-8) and
install them in the backrest fabrication (16-7). Support the backrest
in position and slide the guide rods (15-9) through the holes in the
deck fabrication and through the guide bushes.
b) Secure the guide rods to the deck fabrication with shakeproof
washers (15-7) and nuts (15-6). Use the hexagon head screw
(15-14) to hold the guide rod while tightening the nut. Lightly
lubricate the guide rods with Rocol grease.
c) If removed, install the stabiliser fabrication (15-1) by sliding it first
through one hole in the deck fabrication then back through the
other. Install two nylon bushes (15-2) with the heads toward the
outside of the bed. Install two new capped starlock washers (15-3).
d) Apply Rocol grease to the bearing surface on pivot bolts (15-4).
Use the hoist to support the backrest, align the holes and attach the
stabiliser fabrication (15-1) to the backrest fabrication with pivot
bolts (15-4) and self locking nuts (15-5).
746-310-1 6-28 April. 2003
e) Use the hoist to support the backrest and align the hole in the
backrest fabrication with the hole in the actuator ram. Apply Rocol
grease to the holes. Install clevis pin (15-13) and secure with a
new starlock washer (15-12).
6.22.6 Footend Extension - Installation
a) Assemble extension sheet (34-17) onto the extension bow (34-19).
Install and snap on the calf bow stops (34-21). Install the
extension bow in the bushes (34-22) on the calf section fabrication
(16-18). Support the bow with a suitable anvil and drive in two
roll pins (34-20). Ensure that the rollpins are flush with the
underside and do not foul the calf section release (16-26).
b) Install the bedstripper fabrication (34-12) on the extension
fabrication (34-1) through the bushes (34-14). Install the end caps
(34-26) and secure by pushing in two stop pins (34-25). Inert the
stop pins, tapered end first, from the inside toward the outside of
the bed. On some early models the bedstripper was retained by
two roll pins. Support the bedstripper fabrication on a suitable
anvil and drive in the roll pins (Part no S1021).
c) Turn the extension assembly upside down and place the spring
(34-4) in position in the cross member of the extension fabrication
(34-1). (With the hook end uppermost and tail end to the left.)
Insert the extension lock fabrication (34-2) through the keyhole
slot and the spring and engage the roll pin (34-3) with the spring
(34-4). Use a new capped starlock washer (34-6) to secure the lock
fabrication.
d) Assemble the extension bushes (14-25) on the runners on the
extension fabrication (34-1). Apply a small quantity of Rocol
grease to the runners.
e) Rotate the extension handle counter clockwise against the action of
the spring. Squeeze together the extension handle and lock handle
and install the extension assembly on the deck fabrication (14-3).
Ensure that the locking lugs on the extension bushes are engaged
in the holes in the deck fabrication.
f) Install clevis pin (34-23) in the foot end fabrication (4-18) and
secure with a new starlock washer (34-24).
April. 2003 6-29 746-310-1
6.22.7 Safety sides - Installation
Note: Refer to Section 8 sheet 54 for instructions regarding use of Loctite and
activator during assembly.
a) If removed, fit the spring (54-14) onto the plunger (54-12) and
insert the plunger from the inside into the upright fabrication
(54-15). Screw on the catch knob (54-11).
b) Lubricate the pivot holes in the clamp fabrications (54-21) and
(54-25) with Rocol grease. Attach the clamp fabrications (54-21)
and (54-25) to the assembled rails and uprights with hexagon head
screws (54-18) and washers (54-17).
c) Fit integral clamp screws (54-26) from the inside in the clamp
fabrications (54-21) and (54-25) and screw them in as far as
possible.
d) Position the safety side assembly above the mattress deck, tilt the
top inwards and hook the clamps (54-21) and (54-25) onto the
deck fabrication (14-3). Ensure that the clamps are engaged on the
locating pins (54-19) in the deck fabrication.
e) Tighten the integral clamp screws (54-26) to secure the sides.
Ensure that the head of the clamp screw (54-26) engages in the
recess in the locating nut (54-20). Do not overtighten the clamp
screw as this may distort the clamp.
746-310-1 6-30 April. 2003
6.23 Restoration of Paintwork
Damage to the paint finish on the frame or other components can be repaired by
brush application of cellulose based paint obtainable from specialist paint
suppliers or local distributors.
To ensure colour match, contact Huntleigh Nesbit Evans Ltd quoting the
product code and serial number, for confirmation of finish colour.
6.23.1 Procedure
a) Clean and degrease the damaged area by wiping with a lint free
cloth moistened with a suitable volatile solvent e.g. methylated
spirits.
b) Make sure there are no loose chips of paint and use fine silicon
carbide abrasive paper to abrade the area where paint is to be
applied and blend to a smooth surface. Clean and degrease the
area again.
c) Use a soft bristle brush and apply the primer paint to the damaged
area. Allow to dry and then apply the colour finish paint. Use both
in accordance with the manufacturers instructions.
April. 2003 6-31 746-310-1
WARNING
Always use painting materials as directed by the manufacturer and
obey the safety instructions.
746-310-1 6-32 April. 2003
7 CALIBRATION
7.1 Calibration of Height/Tilt Actuators
Long use in service may result in non parellelism of the height actuators, as a
result of which the bed may not return to a true horizontal position. This may be
automatically corrected by driving the bed to its lowest height. If this is not
effective, the condition can be rectified by the re-calibration procedure
described below.
7.1.1 Preliminary
Ensure that the bed is connected to the mains power supply. Set the rotary
lock-out switches on the attendant control panel to enable all the bed
functions.
7.1.2 Procedure
a) On any of the patient control handsets, press the Backrest Up,
Height Up and Height Down buttons simultaneously and keep them
pressed.
b) A continuous beep sound should be heard from the control box. If
not, repeat step a).
c) After approximately 5 seconds, the continuous sound should
change to an intermittent beep. (This indicates that the control box
is in calibration mode.) Release the push buttons.
d) Press the Height Down button for a few seconds. (This will drive
one of the base actuators inwards.)
e) Press the Height Up button for a few seconds. (This will drive the
other base actuator inwards.)
f) Repeat steps d) and e) until the deck is level at bottom height.
g) At this stage the system will recognise that calibration is complete.
The intermittent beep will stop and the system will revert back to
normal operattion.)
Note: If at any time during calibration there is a period of more than 5
seconds before a button is operated, the system will revert to normal
operation and calibration data will not be stored.
Calibration data will only be stored after completion of all steps a) to f)
listed above i.e., when both base actuators are fully retracted.
April. 2003 7-1 746-310-1
746-310-1 7-2 April. 2003
8 TECHNICAL DATA
Huntleigh Nesbit Evans Contoura bed Model Number C460.
Dimensions
Overall Length (normal) 221 cm
(extended) 239 cm
Overall width (max) 104 cm
Height of mattress deck
(125 or 150 mm twin castors) 40 to 80 cm
(150 mm single castors) 41 to 81 cm
In-bed length (normal) 204 cm
(extended) 222 cm
Tilt 17 head down to
17 foot down
Deck angles (max.)
Mattress 202 x 88 x 12.5 cm
Castors (3 brake + 1 brake/steer) 12.5 cm
Product weight No safety sides 140 kg
With safety sides 154 kg
Safe working load 180 kg
Electrical Data
Power in 1.5 Amax. at 230 V a.c. 50/60 Hz
Duty rating Intermittent 10% (6 min./hour)
Electrical Safety Standards Complies with BS EN 60601-1
Electrical shock protection Class I Type B
EMC Complies with BS EN 60601-1-2 1993
Equipotential terminal Complies with IEC 601-1 1990
Liquid ingress protection IP54
Batteries 2x12V series connected. sealed,
rechargeable, lead/acid gel.
1.2 amp hrs.
April. 2003 8-1 746-310-1
37
Transportation and Storage
Handle with care. Do not drop. Avoid shock or violent impact.
The equipment should be stored in a clean, dry and well ventilated area.
The following limits apply during transport and for a storage period of up to 15
weeks:
Ambient temperature -25C t o +70C
Relative humidity 10% to 75%
Air pressure 50 kPa to 106 kPa
The following limits apply to operating conditions or longer periods of storage:
Ambient temperature +10C to +40C
Relative humidity 30% to 75%
Air pressure 70 kPa to 106 kPa
746-310-1 8-2 April. 2003
ASSEMBLY SPARES MANUAL
A-1 General
The Assembly Spares Manual is for the identification and requisition of
replaceable parts. It contains drawings of the modules or sub-assemblies from
which the bed is constructed. Each drawing sheet is accompanied by its related
parts list.
The Modular Bed Matrix is the configuration control document for the
equipment and identifies all the drawings relevant to the construction of a
particular bed.
The Modular Assemblies Modification Sheet defines the issue level of each
applicable drawing..
A-2 How to Use the Assembly Spares Manual
The equipment Model Number (Ref. No) and Serial Number are marked on a
label which is visible below the moulded base cover at the head of the bed.
Refer to the equipment model number and the Modular Bed Matrix to determine
which modules are included in the construction. By reference to the equipment
serial number and the Modular Assemblies Modification Sheet, identify the
applicable drawing. Find the part on the drawing and note the item number
which is given in a balloon. Refer to the related parts list for information
regarding the part.
Sometimes a number of identical parts may appear in different locations but
only one will be identified with a balloon. The number in the Qty column of
the parts list indicates the total number of times that the part appears in the
drawing.
When a part has optional variations, the last column of the parts list refers to a
separate drawing sheet defining the choices.
APPENDIX A
April 2003 A-1 746-310-1
746-310-1 A-2 April 2003
DISPOSAL OF GAS SPRINGS
The gas spring contains air and oil at high pressure and must be vented in
accordance with the following instructions before being discarded.
Under no circumstances should any attempt be made to open the device.
1 Operate the valve at the end of the piston rod and allow the piston rod
to extend fully.
2 Clamp the gas spring in a vice and drill a hole approximately 3 mm
diameter at position 1 as shown in Fig. B-1. Screen off the drilling
point because metal chips and oil may be ejected due to the high
internal pressure. Then drill a second hole at position 2 as shown. the
holes should be drilled to a depth of approxomately 10 mm.
3 Operate the valve at the end of the piston rod and push in the piston
rod.
4 Drain oil from the gas spring by pumping the piston rod in and out
several times.
5 Dispose of the gas spring and oil through raw materials trade or special
refuse points. Do not dispose of gas springs or oil in household refuse.
If correct disposal in accordance with these instructions is not possible, the unit
should be returned to the supplier.
APPENDIX B
April 2003 B-1 746-310-1
WARNING
Danger of explosion. Do not heat or incinerate.
High pressure gas. The sudden release of gas at high pressure
could cause serious injury or death. Put on suitable protective
clothing, eye protection and / or a face shield.
Fig. B-1. Disposal of gas spring
746-310-1 B-2 April 2003