ENGINE SPEED SENSING POWER STEERING

0612

ENGINE SPEED SENSING POWER STEERING

06122 06123 06123 06123 06123 06124 06125 06125 06125 06125 06126 06127 06127 06127 06127 06128 06128 06128 06129 06129 061210 061210 061210 061210 061210 061211 061212 Locknut (Adjusting Cover) Disassembly Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 061212 Pinion Shaft and Housing Component Disassembly Note . . . . . . . . . . . . . . . . 061212 Pinion Shaft Component Disassembly Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 061213 Snap Ring Disassembly Note . . . . . . . . 061213 Upper Bearing Disassembly Note . . . . . 061213 Holder Disassembly Note . . . . . . . . . . . 061213 Inner Guide Disassembly Note . . . . . . 061214 Mounting Rubber Disassembly Note . . . 061214 Tie-rod End Boot Disassembly Note . . . 061215 STEERING GEAR AND LINKAGE INSPECTION . . . . . . . . . . . . . . . . . . . . . 061215 Rack Inspection . . . . . . . . . . . . . . . . . . . 061215 Tie-rod End Inspection . . . . . . . . . . . . . 061215 Tie Rod Inspection . . . . . . . . . . . . . . . . 061216 STEERING GEAR AND LINKAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 061217 Tie-rod End Boot Assembly Note . . . . . 061218 Mounting Rubber Assembly Note . . . . . 061218 Oil Seal Assembly Note 1 . . . . . . . . . . . 061219 Holder Assembly Note . . . . . . . . . . . . . 061220 Oil Seal Assembly Note 2 . . . . . . . . . . . 061220 Upper Bearing Assembly Note . . . . . . . 061221 Seal Ring Assembly Note . . . . . . . . . . . 061221 Adjusting Cover Assembly Note . . . . . . 061221 Hermetic Sealing Inspection . . . . . . . . . 061222 POWER STEERING OIL PUMP REMOVAL/INSTALLATION . . . . . . . . . . 061223 POWER STEERING OIL PUMP (ZM) DISASSEMBLY/ASSEMBLY . . . . . . . . . 061225 Power Steering Oil Pump Component Disassembly Note . . . . . . . . . . . . . . . . 061226 Oil Seal Assembly Note . . . . . . . . . . . . 061226 Vane Assembly Note . . . . . . . . . . . . . . . 061226 Cam Ring Assembly Note . . . . . . . . . . . 061226 Rear Pump Body Assembly Note . . . . . 061226 POWER STEERING OIL PUMP (FS) DISASSEMBLY/ASSEMBLY . . . . . . . . . 061227

ENGINE SPEED SENSING POWER STEERING LOCATION INDEX . . . . . . . AIR BLEEDING . . . . . . . . . . . . . . . . . . . . POWER STEERING FLUID INSPECTION . . . . . . . . . . . . . . . . . . . . . Fluid Level Inspection . . . . . . . . . . . . . Fluid Leakage Inspection . . . . . . . . . . . Fluid Pressure Inspection . . . . . . . . . . STEERING WHEEL AND COLUMN INSPECTION . . . . . . . . . . . . . . . . . . . . . Steering Wheel Play Inspection . . . . . . Steering Wheel Looseness Inspection . Steering Wheel Effort Inspection . . . . . STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION . . . . . . . . . Steering Wheel Removal Note . . . . . . . Steering Lock Mounting Bolts and Bracket Removal Note . . . . . . . . . . . . Cylinder Outer Component Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Lock Mounting Bolts and Bracket Installation Note . . . . . . . . . . Steering Shaft Installation Note . . . . . . Steering Wheel Installation Note . . . . . STEERING SHAFT INSPECTION. . . . . . STEERING LOCK (ATX MODEL) INSPECTION . . . . . . . . . . . . . . . . . . . . . STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION . . . . . . . . . Tie-rod End Ball Joint Removal Note . . Engine Mount Member Removal Note . Bolt (Intermediate Shaft) Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Gear and Linkage Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt (Intermediate Shaft) Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING GEAR AND LINKAGE DISASSEMBLY . . . . . . . . . . . . . . . . . . . Tie Rod Disassembly Note . . . . . . . . .

0612

End of Toc

06121

ENGINE SPEED SENSING POWER STEERING

ENGINE SPEED SENSING POWER STEERING LOCATION INDEX
A3U061201036W01

Z3U0612W011
.

Power steering fluid (See 06123 POWER STEERING FLUID INSPECTION) Steering wheel and column (See 06125 STEERING WHEEL AND COLUMN INSPECTION) (See 06126 STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION) Steering shaft (See 06128 STEERING SHAFT INSPECTION)

Steering gear and linkage (See 06129 STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION) (See 061211 STEERING GEAR AND LINKAGE DISASSEMBLY) (See 061215 STEERING GEAR AND LINKAGE INSPECTION) (See 061217 STEERING GEAR AND LINKAGE ASSEMBLY) Power steering oil pump (See 061223 POWER STEERING OIL PUMP REMOVAL/INSTALLATION) (See 061225 POWER STEERING OIL PUMP (ZM) DISASSEMBLY/ASSEMBLY) (See 061227 POWER STEERING OIL PUMP (FS) DISASSEMBLY/ASSEMBLY)

End Of Sie

06122

ENGINE SPEED SENSING POWER STEERING

AIR BLEEDING 1. 2. 3. 4. 5. 6. 7. 8. 9. Inspect the fluid level. (See 06123 Fluid Level Inspection.) Jack up the front of the vehicle and support it on safety stands. Turn the steering wheel fully to the left and right several times with the engine not running. Reinspect the fluid level. If it has dropped, add fluid. Repeat Steps 3 and 4 until the fluid level stabilizes. Lower the vehicle. Start the engine and let it idle. Turn the steering wheel fully to the left and right several times. Verify that the fluid is not foamy and that the fluid level has not dropped. Add fluid as necessary and repeat Steps 8 and 9.
A3U061232040W01 A3U061201036W02

End Of Sie

POWER STEERING FLUID INSPECTION Fluid Level Inspection 1. Inspect the power steering fluid level. Add fluid to the specified level as necessary. Fluid specification ATF M-III or equivalent (e.g. DexronIII) Fluid Leakage Inspection

0612

Caution If the steering wheel is kept in the fully turned position for more than 5 seconds, the fluid temperature will rise excessively and adversely affect the oil pump. 1. Start the engine and let it idle. Turn the steering wheel fully to the left and right to apply fluid pressure. Note The points where fluid leakage may occur are indicated in the figure. 2. Inspect for fluid leakage. If fluid leakage is found, replace related pipe or hose.

X3U612WBR

06123

ENGINE SPEED SENSING POWER STEERING

Fluid Pressure Inspection 1. Assemble the SSTs as shown in the figure. 2. Disconnect the pressure pipe from the oil pump, and connect the SSTs. Tightening torque 3044 Nm {3.04.5 kgfm, 2232 ftlbf}

X3U612WA0

3. Bleed the air from the system. 4. Open the gauge valve fully. Start the engine and turn the steering wheel fully left and right to raise the fluid temperature to 5060 C {123140 F}. Caution If the valve is left closed for more than 5 seconds, the fluid temperature will rise excessively and adversely affect the oil pump. 5. Close the gauge valve completely. Increase the engine speed to 1,0001,500 rpm and measure the fluid pressure generated by the oil pump. If the pressure is not within the specification, repair or replace the oil pump component. Oil pump fluid pressure 8.348.82 MPa {85.090.0 kgf/cm2, 1,209 1,279 psi}

Z3U0612W002

Caution If the steering wheel is kept in the fully turned position for more than 5 seconds, the fluid temperature will rise excessively and adversely affect the oil pump. 6. Open the gauge valve fully and increase the engine speed to 1,0001,500 rpm. 7. Turn the steering wheel fully to the left and right, then measure the fluid pressure generated at the gear housing. If the pressure is not within the specification, repair or replace the steering gear component. Gear housing fluid pressure 8.348.82 MPa {85.090.0 kgf/cm2, 1,2091,279 psi}

Y3U612WA0

06124

ENGINE SPEED SENSING POWER STEERING

8. Remove the SSTs. Install and tighten the pressure pipe to the specified torque. Tightening torque 3044 Nm {3.04.5 kgfm, 2232 ftlbf} 9. Bleed the air from the system.
End Of Sie

A3U0612W004

STEERING WHEEL AND COLUMN INSPECTION

A3U061232010W01

Steering Wheel Play Inspection 1. With the wheels in the straight-ahead position, gently turn the steering wheel to the left and right and verify that the play is within the specification. If the play exceeds the specification, either the steering joints are worn or the backlash of the steering gear is excessive. Correct as necessary. Play 030 mm {01.18 in} Steering Wheel Looseness Inspection 1. Move the steering wheel as shown in the figure to inspect for column bearing wear, steering shaft joint play, steering wheel looseness, and column looseness. Repair or replace as necessary. 0612

A3U0612W017

Steering Wheel Effort Inspection 1. Inspect the following points: Tire size and tire pressure Fluid level Drive belt deflection 2. With the vehicle on a hard, level surface, put the wheels in the straight-ahead position. Warning See 08-10 DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION for removal/installation of the air bag module after inspection. 3. Remove the air bag module. 4. Start the engine and warm the power steering fluid to 5060 C {123140 F}. 5. Measure the steering wheel effort using a torque wrench. If not within the specification, note the following: Air in system Fluid leakage at hose or connectors Function of oil pump and steering gear Steering wheel effort 7.8 Nm {80 kgfcm, 69 inlbf} max. Note To determine whether the steering effort is satisfactory or not, perform the inspection on another vehicle of the same model and under the same conditions, and compare the results.
A3U0612W018

06125

ENGINE SPEED SENSING POWER STEERING

The steering wheel effort varies with conditions as shown below. Road conditions, such as dry or wet, and asphalt or concrete. Tire conditions, such as brand, wear, and tire pressure.
End Of Sie

STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal.

A3U061232010W02

A3U0612W016
.

2 3

4 5

6 7 8

Air bag module (See 08105 DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION) Locknut Steering wheel (See 06127 Steering Wheel Removal Note) (See 06128 Steering Wheel Installation Note) Column cover Clock spring (See 08109 CLOCK SPRING REMOVAL/ INSTALLATION) Combination switch Lower panel Key interlock cable

9 10 11 12 13 14

15 16

Steering shaft (See 06128 Steering Shaft Installation Note) Shaft seal Set plate Dust cover Universal joint Steering lock mounting bolts and bracket (See 06127 Steering Lock Mounting Bolts and Bracket Removal Note) (See 06127 Steering Lock Mounting Bolts and Bracket Installation Note) Steering lock component Cylinder outer component (See 06127 Cylinder Outer Component Removal Note)

06126

ENGINE SPEED SENSING POWER STEERING

Steering Wheel Removal Note 1. Set the vehicle in the straight-ahead position. 2. Remove the steering wheel using a suitable puller. Caution Do not try to remove the steering wheel by hitting the shaft with a hammer. The column will collapse. Steering Lock Mounting Bolts and Bracket Removal Note 1. Make a groove in the heads of the steering lock mounting bolts using a chisel and a hammer. 2. Remove the bolts using a screwdriver. 3. Disassemble the steering lock component.

X3U612WA7

0612

Cylinder Outer Component Removal Note Caution When replacing the cylinder outer component, the coil also must be replaced. 1. Set the key in the ACC position. 2. Keep pushing the button and remove the cylinder outer component.

X3U612WA8

Steering Lock Mounting Bolts and Bracket Installation Note 1. Assemble the steering lock component to the steering shaft. 2. Verify that the lock operates correctly. 3. Install new steering lock mounting bolts. 4. Tighten the bolts until the heads break off.

X3U612WA9

06127

ENGINE SPEED SENSING POWER STEERING

Steering Shaft Installation Note Caution Do not apply a shock in the axial direction of the shaft. 1. 2. 3. 4. Tighten bolt A. Tighten bolt C. Tighten bolt B. Release the adjusting lever, and lower the steering shaft to the lowest position. 5. Tighten bolt D.

Y3U612WA3

Steering Wheel Installation Note 1. Set the wheels in the straight-ahead position, and install the steering wheel.

End Of Sie
STEERING SHAFT INSPECTION 1. Inspect the following. (1) Column bearing for damage (2) Steering shaft length Replace the steering shaft component as necessary. Length 797.4800.4 mm {31.4031.51 in} 2. Tilt operation (1) Verify that the adjusting lever moves smoothly from unlock position to lock position. (2) Verify that the steering shaft is fixed firmly when the adjusting lever is locked. Replace the steering shaft component as necessary.
A3U061232100W01

Y3U612WA4

End Of Sie

X3U612WAC

06128

ENGINE SPEED SENSING POWER STEERING

STEERING LOCK (ATX MODEL) INSPECTION 1. Verify that the cable connector does not move when the key is in the LOCK position and that it moves freely with the key in other positions. Replace the steering lock component as necessary.
A3U061275990W01

End Of Sie

X3U612WAD

STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION

A3U061232960W01

Caution Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle. 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, inspect the toe-in. (See 02111 FRONT WHEEL ALIGNMENT.)

0612

A3U0612W012
.

2 3 4

Bolt (intermediate shaft) (See 061210 Bolt (Intermediate Shaft) Removal Note) (See 061210 Bolt (Intermediate Shaft) Installation Note) Cotter pin Nut Tie-rod end ball joint (See 061210 Tie-rod End Ball Joint Removal Note)

5 6

7 8 9 10

Transverse member (ZM (ATX), FS) Engine mount member (See 061210 Engine Mount Member Removal Note) Pressure pipe Return pipe and clamp Oil pipe Steering gear and linkage (See 061210 Steering Gear and Linkage Removal Note)

06129

ENGINE SPEED SENSING POWER STEERING

Tie-rod End Ball Joint Removal Note 1. Remove the tie rod nut. 2. Separate the tie-rod end from the steering knuckle using the SSTs.

X3U612WAF

Engine Mount Member Removal Note 1. Set the SSTs as shown in the figure. 2. Remove the engine mount member.

Z3U0612W004

Bolt (Intermediate Shaft) Removal Note 1. Mark the pinion shaft and gear housing for proper installation.

Y3U612WA8

Steering Gear and Linkage Removal Note 1. Remove the steering gear and linkage by pulling it from the right side. Bolt (Intermediate Shaft) Installation Note 1. Align the marks and install the intermediate shaft and bolt.

End Of Sie

061210

ENGINE SPEED SENSING POWER STEERING

STEERING GEAR AND LINKAGE DISASSEMBLY 1. Disassemble in the order indicated in the table.
A3U061232960W02

0612

Z3U0612W013
.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

17

18 19

Oil pipe Tie-rod end Locknut (Tie-rod end) Boot band Boot wire Boot Tie rod (See 061212 Tie Rod Disassembly Note) Washer Locknut (Adjusting cover) (See 061212 Locknut (Adjusting Cover) Disassembly Note) Adjusting cover Yoke spring Support yoke O-ring Dust cover Socket bolt Pinion shaft and housing component (See 061212 Pinion Shaft and Housing Component Disassembly Note) Pinion shaft component (See 061213 Pinion Shaft Component Disassembly Note) Snap ring (See 061213 Snap Ring Disassembly Note) Control valve component

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

37 38

Seal ring Pinion shaft Valve housing component Upper bearing (See 061213 Upper Bearing Disassembly Note) Oil seal Valve housing Holder (See 061213 Holder Disassembly Note) U-gasket O-ring Steering rack Seal ring O-ring Inner guide (See 061214 Inner Guide Disassembly Note) Oil seal Mounting bracket Mount Mounting rubber (See 061214 Mounting Rubber Disassembly Note) Gear housing Tie-rod end boot (See 061215 Tie-rod End Boot Disassembly Note)

061211

ENGINE SPEED SENSING POWER STEERING

Tie Rod Disassembly Note 1. Unclamp the washer. 2. Remove the tie-rod.

X3U612WAK

Locknut (Adjusting Cover) Disassembly Note 1. Remove the locknut using the SST.

A3U0612W009

Pinion Shaft and Housing Component Disassembly Note 1. Remove the socket bolts (2 points) which fix the pinion shaft and housing.

X3U612WAM

2. Hold the pinion shaft as shown, and pull the pinion shaft out and housing component.

X3U612WAN

061212

ENGINE SPEED SENSING POWER STEERING

Pinion Shaft Component Disassembly Note 1. Push the pinion shaft component out from the valve housing as shown. Note If the pinion shaft does not come out easily, remove it using a press.

X3U612WAP

Snap Ring Disassembly Note 1. Carefully remove the snap ring without damaging the pinion shaft component.

0612

X3U612WAQ

Upper Bearing Disassembly Note 1. Set the SST as shown. 2. Using a press, remove the oil seal and upper bearing without applying pressure to the edge of the valve housing.

A3U0612W005

Holder Disassembly Note 1. Cut away the staked area using a drill. Caution Carefully pull the holder out without damaging the U-gasket.

A3U0612W010

061213

ENGINE SPEED SENSING POWER STEERING

2. Disassemble the holder using the SST.

X3U612WAT

Inner Guide Disassembly Note 1. Set the SSTs into the valve side. 2. Install the SST to the gear housing. 3. Press the oil seal and inner guide out.

X3U612WAU

Mounting Rubber Disassembly Note 1. Press the mounting rubber out from the gear housing using the SSTs and a press.

A3U0612W006

061214

ENGINE SPEED SENSING POWER STEERING

Tie-rod End Boot Disassembly Note 1. Secure the tie-rod end in a vise. 2. Place a chisel against the boot and hold it at the angle shown. 3. Remove the boot by tapping it with a hammer.

End Of Sie

X3U612WAW

STEERING GEAR AND LINKAGE INSPECTION Rack Inspection 1. Inspect the rack for cracking, damage, and tooth wear. Replace it as necessary. 2. Measure the runout of the rack. If not within the specification, replace the rack. Runout Near point A: 0.15 mm {0.0059 in} max. Near point B: 0.20 mm {0.0079 in} max.

A3U061232960W03

0612

X3U612WAX

Tie-rod End Inspection 1. Inspect the tie-rod end for damage and boot cracks. Replace it as necessary. 2. Inspect the ball joint for looseness. Replace the tie-rod end as necessary. 3. Rotate the ball joint 5 times. 4. Measure the rotation torque of the ball joint using the SST and a pull scale. If not within the specification, replace the tierod end. Rotation torque 0.352.54 Nm {3.526.0 kgfcm, 3.122.5 inlbf} Pull scale reading 3.525.4 N {0.352.60 kgf, 0.785.72 lbf}
A3U0612W015

061215

ENGINE SPEED SENSING POWER STEERING

Tie Rod Inspection 1. Inspect the tie rod for bending and damage. Replace it as necessary. 2. Inspect the ball joint for looseness. Replace the tie rod as necessary. 3. Swing the tie-rod 5 times. 4. Measure the swinging torque using a pull scale. If not within the specification, replace the tie rod. Swinging torque 0.13.8 Nm {139 kgfcm, 133 inlbf} Pull scale reading 0.624.5 Nm {0.062.50 kgf, 0.145.50 lbf}
End Of Sie

A3U0612W003

061216

ENGINE SPEED SENSING POWER STEERING

STEERING GEAR AND LINKAGE ASSEMBLY 1. Assemble in the order indicated in the table.
A3U061232960W04

0612

Z3U0612W014
.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Tie-rod end boot (See 061218 Tie-rod End Boot Assembly Note) Mounting rubber (See 061218 Mounting Rubber Assembly Note) Gear housing Mount Mounting bracket Oil seal (See 061219 Oil Seal Assembly Note 1) Inner guide O-ring Seal ring Steering rack O-ring U-gasket Holder (See 061220 Holder Assembly Note) Valve housing Oil seal (See 061220 Oil Seal Assembly Note 2) Upper bearing (See 061221 Upper Bearing Assembly Note)

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Pinion shaft Seal ring (See 061221 Seal Ring Assembly Note) Control valve Snap ring Socket bolt Dust cover O-ring Support yoke Yoke spring Adjusting cover (See 061221 Adjusting Cover Assembly Note) Locknut (Adjusting cover) Washer Tie-rod Boot Boot wire Boot band Locknut (Tie-rod End) Tie-rod End Oil pipe

061217

ENGINE SPEED SENSING POWER STEERING

Tie-rod End Boot Assembly Note 1. Wipe the grease off the ball joint. 2. Put a small amount of lithium-based grease into a new dust boot. 3. Install the dust boot onto the tie-rod end using the SST and a press. 4. Wipe away any excessive grease.

X3U612WB1

Mounting Rubber Assembly Note 1. Apply soapy water to the rubber part of the mounting rubber. 2. Press the mounting rubber until the mounting rubber end comes out completely from the gear housing using the SSTs and a press. Note Mounting rubber end and steel plate shall be aligned.

X3U612WB2

3. Reverse the gear housing, then press the mounting rubber until the mounting rubber end comes completely out the other side.

X3U612WB3

061218

ENGINE SPEED SENSING POWER STEERING

Oil Seal Assembly Note 1 1. Install a new O-ring and new seal ring to the rack piston. 2. After installing the seal ring, seat it properly at the piston circumference. 3. Install a new oil seal to the SST (49 B032 319) using the SST (49 B032 318). 4. Remove the SST (49 B032 318).

Z3U0612W005

5. Using the SST, place the oil seal at the edge of the steering rack's piston and remove the SST. 6. Install a new inner guide to the steering rack. Caution When pressing in, do not apply a load pressure of more than 39.2 MPa {400 kgf/ cm2, 5,690 psi}. Doing so will damage the oil seal and inner guide. 0612

Z3U0612W006

7. After installing the steering rack to the gear housing, press the oil seal and inner guide using the SST until the force required suddenly increases.

X3U612WB6

061219

ENGINE SPEED SENSING POWER STEERING

Holder Assembly Note 1. Apply grease to the U-gasket and O-ring. 2. Assemble the U-gasket and O-ring into the holder. 3. Assemble the SST to the steering rack.

Z3U0612W007

4. Assemble the holder using the SST.

X3U612WB8

5. Stake the holder to the cylinder using a punch.

X3U612WB9

Oil Seal Assembly Note 2 1. Apply grease to a new oil seal. 2. Press in the new oil seal using the SSTs.

A3U0612W014

061220

ENGINE SPEED SENSING POWER STEERING

Upper Bearing Assembly Note 1. Apply grease to a new upper bearing. 2. Press in the new oil seal using the SSTs.

A3U0612W013

Seal Ring Assembly Note 1. Install a new seal ring to the valve part of the pinion shaft using the SST. 2. After installing it, seat it properly using the SST. 3. Install the snap ring.

0612

X3U612WBC

Adjusting Cover Assembly Note 1. Set the rack to the center position. 2. Tighten the adjusting cover to 20 Nm {2.0 kgfm, 14 ftlbf} 3 times, then return it 42 using the SST. 3. Apply sealant to the threads of the locknut. 4. Attach the locknut.

X3U612WBD

5. Measure the pinion torque using the SST and a pull scale. If not as specified, repeat Step 2 through 5. Standard Center of rack 90 0.81.1 Nm {811 kgfcm, 79 inlbf} [Pull scale reading 8 11 N {0.81.1 kgf, 1.72.4 lbf}]

X3U612WBE

061221

ENGINE SPEED SENSING POWER STEERING

6. Install the locknut using the SST. Tightening torque 4049 Nm {4.05.0 kgfm, 2936 ftlbf}

X3U612WBF

Hermetic Sealing Inspection 1. Connect the SSTs to the power cylinder section of the gear housing. 2. Apply 53.3 kPa {400 mmHg, 15.7 inHg} vacuum with a vacuum pump and verify that it is held for at least 30 seconds. If the vacuum is not held, replace the oil seal.

End Of Sie

X3U612WBG

061222

ENGINE SPEED SENSING POWER STEERING

POWER STEERING OIL PUMP REMOVAL/INSTALLATION
A3U061232650W01

1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. Adjust the drive belt. (See 0110A4 DRIVE BELT ADJUSTMENT [ZM].) (See 0110B4 DRIVE BELT ADJUSTMENT [FS].)

0612

Z3U0612W008
.

1 2 3 4 5

Locknut Adjusting bolt Drive belt Pressure switch connector Pressure pipe

6 7 8 9 10

Return hose Bracket Power steering oil pump, bracket Oil pump bracket Power steering oil pump

061223

ENGINE SPEED SENSING POWER STEERING

Z3U0612W009
.

1 2 3 4

Locknut Adjusting bolt Drive belt Pressure switch connector

5 6 7

Pressure pipe Return hose Power steering oil pump and bracket

End Of Sie

061224

ENGINE SPEED SENSING POWER STEERING

POWER STEERING OIL PUMP (ZM) DISASSEMBLY/ASSEMBLY
A3U061232650W02

Note The following procedure is for replacement of the O-ring and oil seal only. Replace the pump component if other repairs are necessary. 1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly.

0612

A3U0612W002
.

2 3 4 5 6 7 8 9

Power steering oil pump component (See 061226 Power Steering Oil Pump Component Disassembly Note) Front bracket Bolt Suction pipe O-ring Pressure switch component Connector component O-ring Rear pump body (See 061226 Rear Pump Body Assembly Note)

10 11 12 13 14 15 16 17 18

O-ring Cam ring (See 061226 Cam Ring Assembly Note) Rotor Vane (See 061226 Vane Assembly Note) Side plate O-ring O-ring Shaft component Oil seal (See 061226 Oil Seal Assembly Note)

061225

ENGINE SPEED SENSING POWER STEERING

Power Steering Oil Pump Component Disassembly Note Caution Use the SST to prevent damage to the pump when securing it in a vise.

A3U0612W001

Oil Seal Assembly Note 1. Assemble the oil seal using the SST and a hammer. Caution The pump body should be positioned evenly.

X3U612WBM

Vane Assembly Note 1. Place the vanes in the rotor with the rounded edges contacting the cam.

X3U612WBN

Cam Ring Assembly Note 1. Install the cam ring in the front pump body with the mark facing upward.

X3U612WBP

Rear Pump Body Assembly Note 1. After installing the rear body, manually turn the shaft to verify that it rotates smoothly.

061226

ENGINE SPEED SENSING POWER STEERING

End Of Sie POWER STEERING OIL PUMP (FS) DISASSEMBLY/ASSEMBLY
A3U061232650W03

Note The following procedure is for replacement of the O-ring and oil seal only. Replace the pump component if other repairs are necessary. 1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly.

0612

A3U0612W007
.

2 3 4 5 6 7 8 9

Power steering oil pump (See 061226 Power Steering Oil Pump Component Disassembly Note) Front bracket Rear bracket Bolt Suction pipe O-ring Pressure switch component Rear pump body (See 061226 Rear Pump Body Assembly Note) O-ring

10 11 12 13 14 15 16 17

Side plate Cam ring (See 061226 Cam Ring Assembly Note) Backup ring Rotor Vane (See 061226 Vane Assembly Note) Front pump body Shaft component Oil seal (See 061226 Oil Seal Assembly Note)

End Of Sie

061227