AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.
(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)
QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
R A C TE R ST
S l . N o .
C S
C H A
CL A
SS IF
COMPONENT/ POINTS
ICA AS TION S /
A TI
CL
Agency
CLASS OF CHECKS
QUANTUM OF REFERENCE ACCEPTANCE CHECK DOCUMENT CRITERIA
TYPE OF RECORD
Witness Sort
Contractor
TPI (TCE/ SGS)
Customer/ Client (RKM/ AXON)
Supplier (NWPC)
REMARKS
1.0
RAW MATERIAL
Raw Material Inspection(For IS 2062 E 250 BR, IS 2062 E 350 BR) Identification Dimension Chemical composition & Mechanical properties Chemical composition & Mechanical properties Identification Major (B) Major (B) Visual, Measurement 100% Inward Reciept Report MTC W P I R I
1.1
1.2
Verification of MTC
Randomly
The material confirms to the specified dimensions and tolerances as per IS : 1852
MTC-Mill Test Certificate if available/required TC-Test Cerificate/ Batch Certificates.If required TC-Test Cerificate/ Batch Certificates.If required
1.3
Welding consumable
Major (B) Major (B)
Verification of Batch Certificates Visual & verification of TC
100%
As per AWS Classification/Refer ASME Sec II Part C Applicable paint specifications as in painting scheme & Manufacturer Data Sheet
TC Inward Reciept Report & TC
1.4
Paints
100%
2.0
INPROCESS CONTROL
Welding Procedure Specification(WPS) Welder/Machine Performance Qualification Qualification of Welding Procedure Specification Qualification Of Welder/Machine Performance Major (B) Major (B) Verification Each & Every Procedure Each Welder/ Machine ASME Section IX(See QW 200.1 ) WPS W P R P R
2.1
2.2
Verification
ASME Section IX(See QW 485)
WQT
INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point
AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)
QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S
SS IFI C CL AT AS ION S /
Agency
CLASS OF CHECKS QUANTUM OF CHECK REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD
TPI (TCE/ SGS) Customer/ Client (RKM/ AXON)
R A C TE R ST
Sl.No.
COMPONENT/ POINTS
A TI
C H A
2.3
Pre-Welding Opereation
Dimention,Edge Preparation,Root gap/Root Face /alignment
CL A
Witness Sort
Contractor
Supplier (NWPC)
REMARKS
Major (B)
Visual,Template, Measurement
100%
Approved WPS/R/As per Tech. Spec. & Drawings.
Internal Record Register
2.4
Dye Penetration
Weld Quality
Major (A)
Visual(By DP Kit)
100%
ASME Section VIII Div 1 Appendix 8/ASTM E165
DP Record Register/ Protocol
Batch Certificate
3.0
REPAIR WELDING
3.1
Weld Repair
Repair of weld defects
Critical (A)
Visual,Checking welding parameters
Identified weld defects
Approved Procedure/ As per Client Requirement
Internal Record Register
INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point
AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)
QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S
Agency
R A C TE R ST
C H A
CL A
SS IF
Sl.No.
COMPONENT/ POINTS
IC Cla ATIO ss N/
A TI
CLASS OF CHECKS
QUANTUM OF CHECK
REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD
Witness Sort
Contractor
TPI (TCE/ SGS)
Customer/ Client (RKM/ AXON)
Supplier (NWPC)
REMARKS
3.2
Dimension of Welded Items
Confirmance to Requirements
Major (B)
Visual & Measurement
100%
As per Drawing/ASME Sec VIII Div. 1, ASME B 31.1
Internal Record Register/ Protocol
4.0
PAINTING
Surface Preparation by Power Tool Cleaning by Sand Blasting Degree of Cleanliness Major (B) Visual 100% Free from all dust,oil,grease,rust,scale, weld slag,flux deposit,foreign particles etc/As per SA 2.5 Specifications Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings. Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings Internal Record Register/ Protocol Internal Record Register/ Protocol Internal Record Register/ Protocol H P I R I
4.1
4.2
Application of PRIMER-(Inorganic Zinc Primer) Application of Under Coat-Epoxy RedLead Anti Corrosive Paint)
Coverage & Dry Film Thickness(DFT)
Major (B)
Visual & ELCOMETER
100%
*1 Coat - 50M (Site Painting Workshop)
4.3
Coverage & Total Dry Film Thickness(DFT)
Major (B)
Visual & ELCOMETER
100%
*1 Coat -100M (Site Painting Workshop)
INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point
AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)
QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S
Agency
IC Cla ATIO ss N/
R A C TE R ST
SS IF
Sl.No.
COMPONENT/ POINTS
A TI
CLASS OF CHECKS
QUANTUM OF CHECK
REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD
C H A
CL A
Witness Sort
Contractor
TPI (TCE/ SGS)
Customer/ Client (RKM/ AXON)
Supplier (NWPC)
REMARKS
4.4
Application of under Coat-Epoxy MIO
Coverage & Total Dry Film Thickness(DFT)
Major (B)
Visual & ELCOMETER
100%
Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings
Internal Record Register/ Protocol
*1 Coat -50M (Site
Painting workShop)
4.5
Application of Repair Coat-Epoxy MIO
Coverage & Total Dry Film Thickness(DFT)
Major (B)
Visual & ELCOMETER
100%
Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings
Internal Record Register/ Protocol
*1 Coat -50M (After Erection at site)
4.6
Application of Finish Coat-Polyurethane)
Coverage & Total Dry Film Thickness(DFT)
Major (B)
Visual & ELCOMETER
100%
Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings
Internal Record Register/ Protocol
*2 Coat -50M
(After Erection at Site)
INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point
AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)
QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S R A C TE R ST
COMPONENT/ POINTS
ICA T ss ION/
A TI
Cla
Agency
Sl.No.
C H A
CL A
SS IF
CLASS OF CHECKS
QUANTUM REFERENCE ACCEPTANCE TYPE OF OF CHECK DOCUMENT CRITERIA RECORD
Witness Sort
Contractor
TPI (TCE/ SGS)
Customer/ Client (RKM/ AXON)
Supplier (NWPC)
REMARKS
5.0
FINAL INSPECTION
Marking & Identification Hard Stamping/ Nomenclature By Paint Major (B) Visual 100% Each Shell shall be Marked as Per Drg. Or As Specified by Client Internal Record Register/ Record Internal Record Register/ Protocol/ All Final Documentation W P R R I
5.1
5.2
Final Activities/ Cleareance for Further Activities
Confirmance of Requirements
Critical (A)
Visual
100%
As per Approved Procedure
5.3
Documentation
All Related Documents
Critical (A)
Review
100%
Approveed Procedure/ Tech. Specification
Protocol
Required for each and every Protocol for verification should be submitted
INSPECTION CODE "A" "B" "C" Criticial Major Minor PREPARED BY "P" "R" "I" Perform Review Random Inspection CHECKED & REVIEWED BY APPROVED BY "W" "H" Witness Client Hold Point
Name Signature Date
