KERN & Sohn GmbH

Ziegelei 1 D-72336 Balingen E-Mail: info@kern-sohn.com Tel: +49-[0]7433- 9933-0 Fax: +49-[0]7433-9933-149 Internet: www.kern-sohn.com

Operating instruction Counting scale

KERN CWS
Version 1.0 12/2006 GB

CWS-BA-e-0610

GB

KERN CWS
Version 1.0 12/2006

Operating instruction Counting scale Table of Contents

1 2 3 Technical data __________________________________________________ 4 Declaration of conformity ________________________________________ 5 Appliance overview _____________________________________________ 6
3.1 3.2
3.2.1 3.2.2 3.2.3

Dimensions: _____________________________________________________ 6 Overview visual displays / keyboard _________________________________ 7

Display quantity _______________________________________________________ 7 Display weight ________________________________________________________ 8 Display reference weight ________________________________________________ 8

3.3

Keyboard overview________________________________________________ 9

Basic Information (General)______________________________________ 10

4.1 4.2 4.3 4.4 Proper use ______________________________________________________ 10 Improper Use ___________________________________________________ 10 Warranty _______________________________________________________ 10 Monitoring of Test Resources ______________________________________ 11

Basic Safety Precautions ________________________________________ 11

5.1 5.2 Pay attention to the instructions in the Operation Manual_______________ 11 Personnel training _______________________________________________ 11

Transport and storage __________________________________________ 11

6.1 6.2 Testing upon acceptance _________________________________________ 11 Packaging ______________________________________________________ 11

Unpacking, Setup and Commissioning ____________________________ 12

7.1 7.2
7.2.1 7.2.2

Installation Site, Location of Use ___________________________________ 12 Unpacking ______________________________________________________ 12

Placing _____________________________________________________________ 13 Scope of delivery _____________________________________________________ 13

7.3 7.4 7.5 7.6

Mains connection ________________________________________________ 13 Initial Commissioning ____________________________________________ 13 Storage battery operation (optional)_________________________________ 14 Adjustment _____________________________________________________ 14

Basic operation ________________________________________________ 16

8.1 Turn on/off______________________________________________________ 16

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8.2 8.3 8.4 8.5 8.6

Automatic switch-off function AUTO OFF ____________________________ Balance zero display/zero tracking__________________________________ Stability display _________________________________________________ Taring__________________________________________________________ Simple operating mode ___________________________________________

16 16 16 17 17

Parts counting_________________________________________________ 18
9.1 9.2
9.2.1 9.2.2 9.2.3 9.2.4

Start of add-up process ___________________________________________ 18 Determination of the reference weight by weighing ____________________ 19
Reference piece number 10 _____________________________________________ Reference piece number 5, 25, 50 or 100 __________________________________ Optional reference piece number _________________________________________ Optional reference piece number without using the - key____________________ 19 20 21 22

9.3 9.4

Numeric entering of the reference weight ____________________________ 23 Retrieving a stored reference weight via ID no.________________________ 24

10 11
11.1 11.2 11.3

PRE-TARE __________________________________________________ 25 Storing a reference weight _____________________________________ 26

Storing by ID numbers ____________________________________________ 26 Deleting a stored reference weight __________________________________ 27 Simultaneous deleting of all ID memories ____________________________ 28

12
12.1 12.2 12.3 12.4 12.5

Adding _____________________________________________________ 29
Manual adding-up by pressing the M+ key ___________________________ Automatic adding-up _____________________________________________ Displaying a sum total ____________________________________________ Deleting all stored weighing data ___________________________________ M- function _____________________________________________________ 29 30 30 30 30

13
13.1 13.2 13.3

Weighing/counting with tolerance range _________________________ 31

Parameter selection (see also chapter 14.2) __________________________ 31 Display of set tolerance limits ______________________________________ 33 Changing set tol. limits by using the key instead of setting in menu____ 33

14
14.1 14.2

The menu ___________________________________________________ 34

Navigation in the menu ___________________________________________ 34 Menu overview __________________________________________________ 35

15

Description of individual functions ______________________________ 41

15.1 ACAI function (automatic counting accuracy improvement = automatic reference optimisation) _________________________________________________ 41
15.1.1 15.1.2 ACAI automatic mode _______________________________________________ 41 ACAI manual mode _________________________________________________ 43 Enabling/disabling the AWA function ____________________________________ 44

15.2

AWA function (audible weighing assist = acoustic fill-to-target) _________ 44

15.2.1

16
16.1 16.2

Data output RS 232C__________________________________________ 47

Technical specifications of interface ________________________________ 47 Data output _____________________________________________________ 48

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1 Technical data
KERN Readability (d) Weighing range (max) Reproducibility Linearity Stabilization time Recommended adjustment weight, not added (class) Weighing unit Minimum piece weight Warming up time (operating temperature) Reference piece numbers for piece count Net weight (kg) Permissible ambient condition Humidity of air Weighing plate, stainless steel Dimensions of the housing plastic material (B x D x H) Mains connection Rechargeable battery (optional) Interface Auto OFF function CWS 3K0.5 0.5 g 3 kg 0.5 g 0.5 g 2s 3 kg (M1) g 0.05 g 30 min CWS 6K1 1g 6 kg 1g 1.0 g 2s 6 kg (M1) g 0.1 g 30 min CWS 15K2 2g 15 kg 2g 2g 2s 15 kg (M1) g 0.25 g 30 min CWS 30 K5 5g 30 kg 5g 5g 2s 30 kg (M1) g 0.5 g 30 min

5, 10, 25, 50, 100, optional 4.7 kg -10 C to 40 C 15% - 85% (non-condensing) 300 x 210 mm 315 x 331 x 126 mm Adapter 230 V, 50 Hz, balance 7.5 V/700 mA Operating time ca. 80 hrs. / loading time ca. 15 hrs. RS232C After 5 min without change of load

CWS-BA-e-0610

2 Declaration of conformity KERN & Sohn GmbH

D-72322 Balingen-Frommern Postfach 4052 E-Mail: info@kern-sohn.de Tel: 0049-[0]7433- 9933-0 Fax: 0049-[0]7433-9933-149 Internet: www.kern-sohn.de

Declaration of conformity
Declaration of conformity for apparatus with CE mark Konformittserklrung fr Gerte mit CE-Zeichen Dclaration de conformit pour appareils portant la marque CE Declaracin de conformidad para aparatos con marca CE Dichiarazione di conformit per apparecchi contrassegnati con la marcatura CE

English

We hereby declare that the product to which this declaration refers conforms with the following standards. Wir erklren hiermit, da das Produkt, auf das sich diese Erklrung bezieht, mit den nachstehenden Normen bereinstimmt. Nous dclarons avec cela responsabilit que le produit, auquel se rapporte la prsente dclaration, est conforme aux normes cites ci-aprs. Manifestamos en la presente que el producto al que se refiere esta declaracin esta de acuerdo con las normas siguientes Dichiariamo con ci che il prodotto al quale la presente dichiarazione si riferisce conforme alle norme di seguito citate.

Deutsch

Franais

Espaol

Italiano

Electronic Scale:
Mark applied EU Directive 89/336/EEC EMC 73/23/EEC LVD

KERN CWS
Standards EN 61326 1997+A1 : 1998, +A2 : 2001, +A3 : 2003 Class A

EN 60950

Date: 10.01.2007

Signature: Gottl. KERN & Sohn GmbH Management

Gottl. KERN & Sohn GmbH, Ziegelei 1, D-72336 Balingen, Tel. +49-[0]7433/9933-0,Fax +49-[0]7433/9933-149

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3 Appliance overview

RS-232C connection

Air bubble

Mains adapter

Levelling foot Mass terminal Battery compartment Cover verification switch Removable display

3.1

Dimensions:
315

126

300 210 192 221

280

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331

3.2

Overview visual displays / keyboard Quantity

Weight

Reference weight

3.2.1 Display quantity Here, all the parts placed on balance are immediately displayed by number. Overlay W indicates: TOTAL M+ Display sum total Adding-up weighing data Placed goods to be weighed too light + TOL 3 Goods to be weighed above tolerance limit Goods to be weighed within tolerance range Goods to be weighed below tolerance limit

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3.2.2 Display weight Here, the weight of your goods is displayed. Overlay W/c indicates: Stability display PRETARE a Stored tare value Zeroing display

3.2.3 Display reference weight Here, the reference weight of a sample is displayed in [g]. This value is either entered by user of calculated by balance. Overlay T indicates: AUTO OPTIM. N Automatic reference optimisation (weight within ACAI range, see chpt. 15.1) Number of additions in summation memory Battery power supply

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3.3

Keyboard overview Choice Function Transmit counting, weight or reference data Call up total memory Addition in total memory Display of set tolerance limit Subtraction in summation memory Set/retrieve acoustic fill to target (AWA function chpt. 15.2)) Delete reference weight Number keys Deletes input of numeric key Retrieve reference weight from memory Store reference weight in ID memory Numeric entry reference weight Enter reference weight through weighing Confirm/store input Turn on/off balance Zeroing key Back to weighing mode Numeric input tare value Taring key

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4 Basic Information (General)

4.1 Proper use The balance you purchased is intended to determine the weighing value of material to be weighed. It is intended to be used as a non-automatic balance, i.e. the material to be weighed is manually and carefully placed in the centre of the weighing plate. As soon as a stable weighing value is reached the weighing value can be read. 4.2 Improper Use Do not use balance for dynamic weighing. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the stability compensation in the balance. (Example: Slowly draining fluids from a container on the balance.) Do not leave permanent load on the weighing plate. This may damage the measuring system. Impacts and overloading exceeding the stated maximum load (max) of the balance, minus a possibly existing tare load, must be strictly avoided. Balance may be damage by this. Never operate balance in explosive environment. The serial version is not explosion protected. The structure of the balance may not be modified. This may lead to incorrect weighing results, safety-related faults and destruction of the balance. The balance may only be used according to the described conditions. Other areas of use must be released by KERN in writing. 4.3 Warranty

Warranty claims shall be voided in case Our conditions in the operation manual are ignored The appliance is used outside the described uses The appliance is modified or opened Mechanical damage or damage by media, liquids, natural wear and tear The appliance is improperly set up or incorrectly electrically connected The measuring system is overloaded

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4.4 Monitoring of Test Resources In the framework of quality assurance the measuring-related properties of the balance and, if applicable, the testing weight, must be checked regularly. The responsible user must define a suitable interval as well as type and scope of this test. Information is available on KERNs home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In KERNs accredited DKD calibration laboratory test weights and balances may be calibrated (return to the national standard) fast and at moderate cost.

5 Basic Safety Precautions

5.1 Pay attention to the instructions in the Operation Manual Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances. 5.2 Personnel training The appliance may only be operated and maintained by trained personnel.

6 Transport and storage

6.1 Testing upon acceptance When receiving the appliance, please check packaging immediately, and the appliance itself when unpacking for possible visible damage. 6.2 Packaging Keep all parts of the original packaging in case you need to return the appliance. Only use original packaging for returning. Before sending, disconnect all connected cables and loose/movable parts. Attach possibly existing transport safeguards. Secure all parts, e.g. weighing plate, power unit etc., to prevent slipping and damage.

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7 Unpacking, Setup and Commissioning

7.1 Installation Site, Location of Use The balances are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance. Therefore, observe the following for the installation site: Place the balance on a firm, level surface; Avoid extreme heat as well as temperature fluctuation caused by installing next to a radiator or in the direct sunlight; Protect the balance against direct draughts due to open windows and doors; Avoid jarring during weighing; Protect the balance against high humidity, vapours and dust; Do not expose the device to extreme dampness for longer periods of time. Non-permitted condensation (condensation of air humidity on the appliance) may occur if a cold appliance is taken to a considerably warmer environment. In this case, acclimatize the disconnected appliance for ca. 2 hours at room temperature. Avoid static charge of goods to be weighed or weighing container.

Major display deviations (incorrect weighing results) may be experienced should electromagnetic fields (e.g. due to mobile phones or radio equipment), static electricity accumulations or instable power supply occur. Change location or remove source of interference. 7.2 Unpacking Carefully remove the balance from the packaging, remove packing material and place balance at the intended workstation.

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CWS-BA-e-0610

7.2.1 Placing Level balance with foot screws until the air bubble of the water balance is in the prescribed circle. 7.2.2 Scope of delivery Serial accessories: Balance Weighing plate Detachable display part Mains power supply Operating Manual

7.3 Mains connection Power is supplied via the external mains adapter. The stated voltage value must be the same as the local voltage. Only use original KERN mains adapters. Using other makes requires consent by KERN. Connect the housing to earth, if there is a suspicion that static electricity could pose a problem.

Mains adapter

Mass terminal

7.4 Initial Commissioning In order to obtain exact results with the electronic balances, your balance must have reached the operating temperature (see warming up time chap. 1). During this warming up time the balance must be connected to the power supply (mains, accumulator or battery). The accuracy of the balance depends on the local acceleration of gravity. Strictly observe hints in chapter Adjustment.

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13

7.5 Storage battery operation (optional) Installation: 1. Disconnecting the power pack from the balance 2. Unscrew both M3 screws and remove the cover of the battery compartment. 3. Connect wires in the battery compartment to the battery Connect red wire to positive (+/red) terminal and black wire to negative (-/black) terminal. Otherwise there is a danger of explosion. 4. Insert battery in compartment and reattach the cover with the help of the screws. 5. Turn on the balance and check whether the balance is working normally.

Battery Screws

Battery compartment

- electrode black + electrode red

Loading the battery Use the provided power pack for battery charging. Before the first use, the battery should be charged by connecting it to the mains power supply for at least 15 hours. The display [Lo BAT] indicates that the capacity of the battery is nearly exhausted. Connect the power adaptor as soon as possible to change the battery. Whilst working in battery mode, [ T ] will be displayed above the battery symbol It is possible to use the balance during charging Charge the battery at a temperature ranging between 5C and 35C Charge the battery at regular intervals (every 3-6 months), when the balance is not put to use for a longer period of time.

7.6 Adjustment As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory). This adjustment process must be carried out for the first commissioning, after each change of location as well as in case of fluctuating environment temperature. To receive accurate measuring values it is also recommended to adjust the balance periodically in weighing operation. 14 CWS-BA-e-0610

Procedure when adjusting: Observe stable environmental conditions. A warming up time (see chapter 1) is required for stabilization. Ensure that there are no objects on the weighing plate. 1. Press the PRINT key and keep on pressing it when balance is turned off. To achieve this, turn on the balance by using the ON/OFF key. "CAL" appears on the display. 2. Press button

CAL
0.000 Kg

3. Weight value of recommended adjustment weight is flashing on display. However, you may enter a value of your choice via the number keys. * 4. Press button The display stops flashing.

CAL

6.000 Kg

CAL 0

6.000 Kg

5. Ensure that there are no objects on the weighing plate. Press button After successfully storing the zero point "CAL F" will appear on the display. 6. Carefully place adjusting weight in the centre of the weighing plate. , adjustment will take place. Press key Once adjustment is complete, the display will return to step 1. Remove the adjusting weight and turn off the balance using the ON/OFF key. Reattach the removed adjustment switch cover. In case of an adjustment error or an incorrect adjusting weight, the display will not return to step 1. Press the ON/OFF key and repeat the adjustment procedure. * The adjustment should be made with the recommended adjustment weight (see chap. 1 "Technical data"). Weights of different nominal values may be used for calibration but are not optimal for technical measuring. Info about adjustment weights can be found on the Internet at: http://www.kernsohn.com

CAL F

6.000 Kg

CAL
6.000 Kg

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8 Basic operation
8.1 Turn on/off

Turn balance on/off by using the ON/OFF key. The balance will carry out a self-test As soon as the weight display shows "0" in all the three display windows your balance is ready to weigh.
a

0
0.000 Kg 0.00000 g
(or last used reference weight)

8.2 Automatic switch-off function AUTO OFF To save battery life, the balance is equipped with an Auto OFF function. This switches off the balance after a time of approximately 5 minutes after the last weighing or key operation. It is possible to enable/disable the Auto OFF function (F04-05) in the menu (see chpt. 14.2). 8.3 Balance zero display/zero tracking Environmental influences can lead to the exact figure of zero not being displayed in spite of an empty weighing dish. It is, however, possible to reset your balance to zero at any time and thus ensure that weighing really does commence at zero. Setting to zero when a weight is applied is only possible within a certain type-dependent range. In the event that the balance cannot be reset to zero with an applied weight, this range has been exceeded. To reset the balance to zero, press key symbol on the display. . A triangle [W ] pops up next to the [ a ]

Notice: The balance has an automatic zero reset function (zero tracking). This function (F04-01) is activated by the factory in order to compensate the normal zero shift due to variations in temperature, air pressure etc. In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the stability compensation in the balance. (Example: Slowly draining fluids from a container on the balance). When apportioning involves small variations of weight, it is advisable to switch off this function. If Zero-Tracking however is switched off, the weighing display becomes more busy. 8.4 Stability display If in the display next to the [ ] symbol a circle [c] appears, the balance is a stable status. If the status is instable the [c] display disappears.

16

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8.5 Taring The dead weight of any weighing container may be tared away by pressing a button, so that the following weighings show the net weight of the goods to be weighed.

Place empty tare container on the weighing plate. The total weight of the container is displayed. Press the TARE key. After dead stop control was carried out, the display is reset to "0". The weight of the container is now internally saved. The zero display and the arrow next to the "PRE-TARE" symbol appear.

0.000 Kg 0.650 Kg 0.000 Kg

Place the goods to be weighed into the tare container. Read the weight of the goods on the display. Information: The balance is able to only store one taring value at a time. When the balance is unloaded the saved taring value is displayed with negative sign. To delete the stored tare, unload the weighing plate and then press the TARE key; the [W ] display next to "(PRE)-TARE" disappears. The taring process can be repeated any number of times. The limit is reached when the whole weighing range is exhausted.

8.6

Simple operating mode

If desired, the balance can be installed in simple operating mode. For this purpose enable function F-01-01 ( "1"-) in the menu (see chpt. 14.2) In this mode the use of keys is restricted as follows: In addition the reference weight can be determined by simply weighing (see chpt. 9.2).

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17

Parts counting

With parts counting you can either count parts into a container or remove parts from a container. To count a greater number of parts the average weight per part has to be determined with a small quantity (reference quantity). The larger the reference quantity, the higher the counting exactness. High reference must be selected for small parts or parts with considerably different sizes. 9.1 Start of add-up process

Turn on balance by pressing the ON/OFF key. If the display is not on zero, press the -key.

The three LEDs on the keys "piece weight by" are flashing. This is a 0.000 Kg 0.00000 g a request to enter the method you wish to apply for entering the reference weight. Through the selection of the keys the following options are available to enter or retrieve the reference weight:

Retrieving a stored reference weight via ID no. (chpt.. 9.4)

Numeric input of reference weight (Chpt.. 9.3)

Determination of reference weight by weighing (chpt.. 9.2 )

Information: You can return to this point during operation at any time by pressing the CE key without deleting your settings (tare value, M+, tolerance limits).

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9.2

Determination of the reference weight by weighing

9.2.1 Reference piece number 10 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the - key. If desired, place case, press the the tare container on the balance button 2. Press A tare container will automatically be tared. 3. Place10 single pieces to act as reference weights on the balance. The weight of all 10 pieces will be shown
a

10
0.000 Kg ADD
g
If required, tare by using TARE

10
a

0.056 Kg

ADD

4. Press button The display shows "------" for a moment, while the reference weight is being calculated. Dead stop control is carried out and the calculated reference weight appears on the display.
a

10
0.056 Kg
Weight of pieces

5.61200 g
Calculated reference weight

Note: If "Add ##" appears on the display, you can use this option to carry out reference optimisation as the size of the sample was insufficient for an accurate count. Either add the required piece number or ignore the message "Add ##" and continue the counting process by pressing the ENTER key. (This, however, will not give accurate results). See also function "F-01-02", chpt.. 14.2 5. Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed. For further information about reference optimisation see chpt. 15.1).

10
a

0.004 Kg

ADD

15

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19

9.2.2 Reference piece number 5, 25, 50 or 100 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the case, press the - key. If desired, place the tare container on the balance 2. Press button A tare container will automatically be tared. 3. To select the reference piece number press the key repeatedly until the desired reference piece number appears. 10 5 25 50 100 10. The larger the reference quantity, the higher the counting exactness.
a

10
a

0.000 Kg

ADD

If required, tare by using TARE

50
0.000 Kg ADD
g

4. Place the selected piece number to act as reference weight on the balance. The weight of the pieces will be displayed.

50
a

0.280 Kg

ADD

The

key is flashing.

5. Press button The display shows "------" for a moment, while the reference weight is being calculated. Dead stop control is carried out and the calculated reference weight appears on the display. Note: If "Add ##" appears on the display, you can 0.280 Kg 5.61200 g a use this option to carry out reference optimisation as the size of the sample was insuffiWeight of pieces Calculated reference weight cient for an accurate count. Place the required pieces on the balance for reference optimisation. Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed.

50

20

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9.2.3 Optional reference piece number 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the case, press the key. If desired, place the tare container on the balance 2. Press button A tare container will automatically be tared. 3. Enter the reference piece number via the numeric keypad. (Incorrect inputs can be deleted by pressing the C key).
a

10
0.000 Kg ADD
g
If required, tare by using TARE

20
a

0.000 Kg

ADD

4. Place the entered piece number to act as reference weight on the balance. The weight of the pieces will be displayed.

20
a

0.112 Kg

ADD

The

key is flashing.

5. Press button The display shows "-----" for a moment, while the reference weight is being calculated. Dead stop control is carried out and the calculated reference weight appears on the display. Note: If "Add ##" appears on the display, you can 0.112 Kg 5.61200 g a use this option to carry out reference optimisation as the size of the sample was inWeight of pieces Calculated reference weight sufficient for an accurate count. Place the requested piece number to act as reference optimisation on the balance.(see note chpt.. 9.2.1). Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed.

20

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21

9.2.4 Optional reference piece number without using the 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the case, press the key. If desired, place the tare container on the balance and tare by pressing the TARE key.
a

- key

0
0.000 Kg 0.00000 g

2. Place the piece number to act as reference weight on the balance. The weight of the pieces will be displayed.

0
a

0.112 Kg

0.00000 g

3. Enter the piece number via the numeric keypad. (Incorrect inputs can be deleted by pressing the C key). The key is flashing.

20
a

0.112 Kg

ADD

4. Press button The display shows "------" for a moment, while the reference weight is being calculated. Dead stop control is carried out and the calculated reference weight appears on the display. Note: 0.112 Kg 5.61200 g a If "Add ##" appears on the display, you can use this option to carry out reference optiWeight of pieces Calculated reference weight misation as the size of the sample was insufficient for an accurate count. Place the requested piece number to act as reference optimisation on the balance.(see note chpt.. 9.2.1). Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed.

20

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9.3 Numeric entering of the reference weight If you know the reference weight/piece you can enter this via number keys. 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the case, press the key. If desired, place the tare container on the balance and tare by pressing the TARE key. 2. Press key the reference weight display and the ENTER key are flashing 3. Enter reference weight via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The reference weight display and the ENTER key are flashing.
a

0.000 Kg

0g

0.000 Kg

32 g

4. Confirm by pressing the key. Note: An insufficient reference weight is indicated by an acoustic signal and the message "Lo ut". The process will be reset to step 3.
a

0
0.000 Kg 32 g

Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed.

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9.4

Retrieving a stored reference weight via ID no.

For storing a reference weight via an ID no. see chpt. 11.1 1. Turn on balance by pressing the ON/OFF key. The three LEDs on the keys "piece weight by" are flashing. If this is this not the case, press the key. 2. Press key, id-00 appears with flashing 00. 3. Enter ID no. via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The ENTER key is flashing.

0.000 Kg

Id 00

0.000 Kg

Id 12

4. Confirm by pressing the key, the stored reference weight appears. Note: If no reference weight exists for the entered ID no. this will be indicated by an acoustic signal and the message "no id". The process will be reset to step 3.
a

0
0.000 Kg 12.0000g

Now you can place the parts to be counted onto the weighing plate. All piece number parameters of your load are displayed. Notes: "id 00" is a special memory area. It always contains the most recently entered reference weight. A reference weight is stored automatically under "id 00" where it remains until a new reference weight is stored. If a reference weight is deleted by pressing the via "id 00". key it can still be invoked

24

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10 PRE-TARE
The balance offers two methods of taring: Use of TARE key for direct subtraction of displayed container weight. (see chapter 8.5). Entering a known tare weight (PRE-TARE) via numeric keypad Proceed as follows:

1. Remove all objects from weighing plate 2. Press key the reference weight display and the ENTER key is flashing

0
a

0.000 Kg 0.00000 g

3. Enter tare weight via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The weight display and the ENTER key are flashing

0
a

0.615 Kg 0.00000 g

4. Confirm with key, the tare weight is shown as a negative value and the [W ] display next to "(PRE)-TARE" appears.

0
a

-0.615 Kg 0.00000 g

Put on tare container + goods to be weighed. The net weight of the goods to be weighed is displayed Deleting the tare value Either: Remove all items from the weighing plate, then press the - key. The tare weight will be deleted and the [W ] display next to "(PRE)-TARE" will stop flashing. or: Press the key and the weight display will start flashing. Enter 0 on the numeric keypad and press ENTER. The tare weight will be deleted and the [W ] display next to "(PRE)-TARE" will stop flashing. CWS-BA-e-0610 25

11 Storing a reference weight

11.1 Storing by ID numbers The balance is able to store up to 99 reference weights with 2 digits ID numbers from 01 99. For recall see chpt. 9.4. The factory default setting of the weighing balance only stores the reference weight. In addition it is possible to store the container weight and/or the tolerance limits. For this purpose function F-01-05 must be enabled accordingly (see chpt. 14.2). 1. Input of a reference weight; either numeric or by weighing (chpt. 9.2 -9.3)

10
a

1.110 Kg 111.000 g
1.110 Kg Id 00

2. Press key, id-00 appears with flashing 00.

a

3. Enter ID no. via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The ID no. and the ENTER key are flashing. 4. Use the key to store.

1.110 Kg

Id 12

1.110 Kg 111.000 g

Note: If the same ID no. has been stored at an earlier time the balance will issue two beeps and the ID number display will stop flashing. Now you will have to select one of two options: Either (a) you overwrite the old ID number or (b) you select a different ID number: (a) To overwrite the old ID no. press the key or (b) Delete by pressing the key and select a different ID no. (see step 3)

26

CWS-BA-e-0610

11.2 Deleting a stored reference weight 1. Keep pressing the key and press

the key at the same time. Let go of both loads at the same time.

0
a

CLEAR Kg

Id 00

2. Enter ID no. to be deleted via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The ENTER key is flashing.

0
a

CLEAR Kg

Id 12

3. Confirm by pressing the

key

0
a

0.000 Kg 0.00000 g

Note: If no ID number to be deleted exists, the balance will issue a bleep. Return to step 2 to repeat or press the key to finish.

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27

11.3 Simultaneous deleting of all ID memories 1. Keep pressing the key and press

the key at the same time. Let go of both loads at the same time.

0
a

CLEAR Kg

Id 00

2. Press the key, "idALL" appears with "ALL" flashing.

0
a

CLEAR Kg

Id ALL

3. Press the flashing.

key and "ALL" will stop

4. Once again press the key and all ID memories will be deleted or To finish without deleting the ID memories press the key.
a

0
0.000 Kg 0.00000 g

28

CWS-BA-e-0610

12 Adding
The balance is equipped with a summation memory used for adding up of identical counted parts to total quantity and total weight. The balance is set by the factory for manual adding-up (by pressing the M+ key). For automatic adding-up the function F-03-01 must be set to 1 (see chpt. 14.2) in the menu. Likewise you can activate the summation data (positive/negative weighing values) in the menu, see function F-03-02 (chpt. 14.2). 12.1 Manual adding-up by pressing the M+ key 1. Select reference weight and place number of parts for first weighing. 2. After carrying out a rest position control add the display value to the summation memory by pressing the key. The stored value is indicated by a bleep and the flashing [W ] display next to "M+". After dead stop control was carried out the balance will return automatically to counting mode.

123

Place the piece number on the balance for a second weighing and add them to the memory by pressing the M+ key. Add and weigh more parts if needed as described above. Please note that the balance must be unloaded between the individual weighing procedures (display < +5d). Note: If the balance issues four bleeps or if the [W ] display next to "M+" does not flash, the balance was not unloaded between the individual weighings or the weighing value is not stable (see also function F-03-02) Deleting the last M+ sum up key, press the key, then let go of both. 1. Keep pressing the 2. The balance issues a bleep and deletes the last M+ sum up. If 4 bleeps are sounded, there are no M+ sum ups to delete.

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29

12.2 Automatic adding-up When the automatic summation function F-03-01 is enabled (for setting "1", see chpt. 14.2.), the individual weighing values will be automatically added to the summation memory without having to press the M+ after a rest position control was carried out. An acoustic signal indicates when all the weighing values have been added to the summation memory. Same procedure as for manual adding-up, see chpt. 12.1 but without pressing the M+ key. Please note that the balance must be unloaded between the individual weighing procedures (display < +5d). If function F-03-02 is set to "1" it is only possible to add positive counts (see chpt. 14.2.) 12.3 Displaying a sum total Total number of pieces 1. Press the key and the total piece number as well as the number of weighings will appear. Indicated by the [W ] display next to "TOTAL" and "N" 2. Press the key again. The balance returns automatically into weighing mode.
a

1234
0.000 Kg 7
Number weighing processes

12.4 Deleting all stored weighing data 1. Keep pressing the key, press the key, then let go of both. 2. This deletes the M+ memory. The [W ] display next to "M+" and TOTAL disappears. Notes: Pressing the key will delete merely the display but not the data in the summation memory. Data remains stored even after the balance was disconnected from the mains.

12.5 M- function The balance can subtract summation data from the M+ memory by 30 pressing the key For this purpose enable function F-09-01 in the menu (for setting "1", see chpt. 14.2). This function is not used to delete the last M+ addition but to subtract the summation data instead of adding. The sum total of the number of weighings will be increased. There is no automatic function M-. CWS-BA-e-0610

13 Weighing/counting with tolerance range

This function enables weighing of a certain weight or piece number within fixed tolerances, e. g. for control weighings. The achievement of tolerance limits is indicated by an optical/acoustic signal. Overlay d indicates: + TOL 3 Piece number / weight above upper tolerance limit Piece number / weight within tolerance range Piece number / weight below lower tolerance limit

13.1 Parameter selection (see also chapter 14.2) 1. Switch off the balance 2. Keep pressing the key and press the

key. The first function F-00 will be shown and flashing. Then let go of both keys. 3. Call up the "fill to target function" by pressing 5 on the numeric keypad.

F-00 F-05
F-05-01
0

4. Press the appear

key for the current setting to

5. Enter the desired mode (see chpt. 14.2) using the numeric keypad.

F-05-01
1

6. Use the -key to store. The next menu item "F-05-02" used to select data to be compared appears. 0 = Count data 1 = Weight data

F-05-02
1
31

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7. Confirm by pressing the key. The next menu item "F-05-03" used to set the upper tolerance limit appears. Enter setting, using the numeric keypad.

F-05-03
100

8. Use the key to store. The next menu item "F-05-04" used to set the lower tolerance limit appears. Enter setting, using the numeric keypad.

F-05-04
90

9. Confirm by pressing the key. The next menu item used to set the acoustic signal for tolerance control appears. Enter setting, using the numeric keypad (000 = sound disabled. 001 = sound enabled).

F-05-05
010
key to switch the bal-

10. Use the key to store. The next menu item (see chpt. 14.2) appears. The same procedure applies to further settings. 11. To exit the menu, press the ance on. key. Use again the

32

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13.2 Display of set tolerance limits Condition: F-09-01 = 0, see chpt. 14.2 1. Switch on balance key and the set upper 2. Press the tolerance limit will be shown and flashing.

102
a

0.000 Kg

Hi

3. Press the key again and the set lower tolerance limit will be shown and flashing. key again and the bal4. Press the ance will return to counting mode
a

98
0.000 Kg Lo
key instead of setting in

13.3 Changing set tolerance limits by using the menu 1. Press the key and the set upper tolerance limit will be shown and flashing. To change the upper tolerance limit, enter the desired value via the numeric keypad. 2. Press the key, the new upper limit will be stored and the lower limit displayed. 3. To change the lower tolerance limit, enter the desired value via the numeric keypad 4. Press the key and the new lower limit will be stored and the balance will return to counting mode. 5. If you do not wish to store the new limit, key. The balance returns press the to weighing mode

102
a

0.000 Kg

Hi

98
a

0.000 Kg

Lo

Stored tolerance limits will be retained even after the balance was turned off. CWS-BA-e-0610 33

14 The menu
14.1 Navigation in the menu 1. Switch off the balance 2. Keep pressing the key and press the

key. The first function F-00 will be shown and flashing. Then let go of both keys. 3. Invoke the desired function (see chpt. 13.2) by pressing the appropriate numeric key (e.g. 5). 4. Confirm by pressing the key, the piece number display will appear and the function and current setting will be flashing. Now you are able to either change the setting (step 5) or to go to the next function (step 6) 5. Enter the desired setting (see chpt. 13.2) via the numeric keypad Incorrect inputs can be deleted by pressing the C key, repeat input. If you want to cancel the process without storing any inputs after pressing the ENTER key for the last time, press the ON/OFF key to cancel.

F-00 F-05
F-05-01
0

F-05-01
1

6. Press the key to store your changes and to go to the next function.

F-05-02
1

7. To exit the menu, press the key. Use again the -key to switch the balance on. If "Add ##" appears on the display, you can use this option to carry out reference optimisation as the size of the sample was insufficient for an accurate count. Either add the required piece number or ignore the message "Add ##" and continue the counting process by pressing the ENTER key. (This, however, will not give accurate results). See also function "F-01-02", chpt.. 14.2.

34

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14.2 Menu overview F- 01-X operation

Function key Parameter selection Operating mode 0* Standard Operation. All functions and keys are available Simplified operating mode Reference weight can be determined by weighing. All other keys are disabled (chpt.. 7.11)

Description of function

F-01-01
1

F-01-02

"Add##" additional piece number requirement (see notes "chpt. 9.2.1") The additional piece number demand ensures during piece counting that no insufficient reference weight is used as this could result in inaccurate results. It is possible to enable or disable this function. "Add" function disabled. Light reference weight is accepted without 0 "Add" demand. It is possible to enter the reference weight without the required addi1* tional "Add" pieces (via ENTER key). It is not possible to enter the reference weight without the required 2 additional "Add" pieces (via ENTER key).

F-01-03

Always use this setting

Display of last reference weight used Each time the balance is turned on the last used reference weight will be displayed. It is possible to enable or disable this function.

F-01-04

0* 1

Last used reference weight will be deleted Last used reference weight will be displayed automatically

Content ID memory 00 Tare value The ID memory merely contains the reference weight

F-01-05
00 Tolerance limit

You may select which other data should be stored in addition to the reference weight by entering 0 (no) or 1(yes) for the data (tare value or tolerance limit). Example: 10 = ID memory contains reference weight and tolerance limits

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35

F-02-X Automatic reference optimisation

Function key Parameter selection

Description of function

Reference optimisation during input of reference weight by weighing (chpt.. 9.2 ) 0 Reference optimisation disabled Automatic reference optimization Manual reference optimisation (using ENTER key)

F-02-01

1* 2

Reference optimisation during numeric input of reference weight (chpt.. 9.3 ) or via ID no. (chpt. 9.4 )

0 F-02-02 1* 2
0 1*

Reference optimisation disabled Manual reference optimisation (using ENTER key). This setting is enabled when the setting F-02-01 is not "0". Automatic reference optimisation obeys F-02-01 setting

Minimum reference weight (1d = readability, see chpt. 1)

F-02-03

1/5 d 1/100 d

F-02-X summation function

Function key Parameter selection

Description of function

Automatic/manual M+ add-up (chpt.. 11)

F-03-01

0* 1

Manual adding-up by pressing the M+ key Automatic add-up, (positive data only)

Selection summation data

0* 1
+5d

Positive data only (5d and above) Positive and negative data (5d and above or -5d and below)

F-03-02

+ 0 -

+5d

-5d
M+ not accepted M+ not accepted

+ 0 -

F-03-02=0

F-03-02=1

36

CWS-BA-e-0610

F-04-X environment and acoustic signal

Function key Parameter selection Zero Tracking (chap. 7.8)

Description of function

F-04-01

0* 1

Zero Tracking on Zero Tracking off

Display speed (reaction)

0 F-04-02 1* 2 3
0 1*

Fast/sensitive Normal Slow/stable Slower/more stable

Vibration filter (environment)

F-04-03

Sensitive and fast (very quiet set-up location). Normal Robust but slow (very busy set-up location)

Acoustic signal for key operation F-04-04

0* 1 Sound on Sound off

Automatic switch-off function AUTO OFF F-04-04

0* 1 Auto-OFF on Auto-OFF off

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37

F-05-X tolerance control

Function key Parameter selection Selection of mode 0* 1 2 Tolerance control off Compare all data Compare stable data Compare all data, with exception of those close to ZERO* Compare stable data, with exception of those close to ZERO* Compare all positive data, with exception of those close to ZERO* Compare stable positive data, with exception of those close to ZERO*

Description of function

F-05-01

3 4 5 6

* "close to ZERO" means between -4d and +4d of weight data

Selection of data to be compared F-05-02 0* 1

Upper limit Summation data Weight data Input via numeric keys Use the key to set the minus value

F-05-03

0* Lower limit

F-05-04

0*

Input via numeric keys

key to set the minus value Use the Acoustic signal when tolerance limit has been achieved 000* Acoustic signal off Adjustment 0: Acoustic signal off 1: Acoustic signal on

F-05-05

000 + -

TOL 3

Example "010": The acoustic signal only sounds when the display meets the "TOL" condition.

38

CWS-BA-e-0610

F-06-X RS-232C Data output

Function key Parameter selection

Description of function

F-06-01

Data output mode Data are transmitted by pressing the PRINT key. 0* + remote control instructions Continuous data transmission 1 It is not possible to use remote control commands Data will be transmitted when the weight display is stable at +5d or above. 2 + remote control instructions Data will be transmitted when the weight display is stable at 5d or above/below. 3 + remote control instructions 4 5 6 7 8 Remote control commands only Not documented Not documented Not documented Not documented

* "close to ZERO" means between -4d and +4d of weight data

Selection of output values 0100*

ID reference weight To select which data to transmit, enter either "0" or "1" for the data: ID no., piece number, weight or reference weight Example: When "1100" is entered only the ID no. and the piece number will be sent. Transmitting data

F-06-02
0000 Weight Quantity Data format 0*

Not documented Not documented Format for general peripherals

F-06-03

1 2

F-06-04

F-06-05

Baud rate 2400 bps. 0* 4800 bps. 1 9600 bps. 2 Data length and parity 7 Bit, even parity 0* 7 Bit, odd parity 1 8 Bit, no parity 2

Information: Use the setting 0 at all times for F-07 and F-08

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39

F-09-X key
Function key Parameter selection Operating mode for key

Description of function

F-09-01

0* 1

Use as key for the display and/or change of upper or lower tolerance limit Use as key M- for subtracting summation data from M+ memory

Decimal point and RS-232C output

0000* F-09-02
ACK decimal point 0000 ST/WT K.A.

Decimal point: . Header for stable weight data: ST Confirmation of command: <ACK><CR><LF

Select decimal point "." or "," and output format for RS-232C Set "0" or "1" for each bit.
Decimal point: 0 = . 1 = , Header: 0 = ST,+001.2346kg 1 = WT,+001.2346kg Confirmation: 0 = <ACK><CR><LF 1 = <ACK>

Information: Use the setting 0 at all times for F-11 and F-12

Factory settings are marked by *.

40

CWS-BA-e-0610

15 Description of individual functions

15.1 ACAI function (automatic counting accuracy improvement = automatic reference optimisation) In order to improve add-up accuracy, the ACAI function calculates the reference weight anew each time new pieces are added. At every reference optimisation, the reference weight is calculated anew. As the additional pieces increase the base for the calculation, the reference also becomes more exact.

28
3.108 Kg 111.000 g

ACAI notes The ACAI procedure must be carried out after setting the reference weight. For this purpose the piece number must still be on the weighing plate. Do not remove the piece number before the ACAI procedure is complete. If the pieces remain within the ADAI range, they must not be counted during adding. If you want to have the most accurate add-up results for each different batch of identical pieces, use the ADAI each time when starting a count for a new batch. The ACAI function is set by the factory to manual operation if the reference weight is entered digitally via the keyboard, the ID memory or via PC via serial interface. This can be converted to automatic mode. The ACAI mode during the input of the reference weight via ID or digital input is controlled via function F-02-02 (see chpt. 14.2). 15.1.1 ACAI automatic mode Setting in menu (chpt..14): F-02-01 = 1 1. Run: Leave the piece number on the weighing plate after setting the reference weight

10
1.110 Kg 111.000 g

CWS-BA-e-0610

41

2. Add additional pieces within the next ACAI range (see table below). As a rough guide, approximately double the piece number on the weighing plate.

21
2.331 Kg 111.000 g

Piece number on the weighing plate 10 20 30 40 50

ACAI Add-up range 13~26 23~49 33~70 43~89 53~106

Piece number on the weighing plate 60 70 80 90 100 >200

ACAI Add-up range 63~122 73~138 83~152 93~166 103~299 203~492

| 
AUTO OPTIM. As long as you are within the range, the triangle T will pop up during adding.

|
AUTO OPTIM. Once the new reference weight has been calculated, the triangle T will disappear.


AUTO OPTIM. When adding is stopped and the display becomes stable, the triangle T will start flashing.

3. Add more pieces within the ACAI range until you have reached a piece number that is as great as the greatest piece number you wish to count. 4. When you have added the maximum number of required pieces, remove the pieces and start the add-up procedure.

42

CWS-BA-e-0610

15.1.2 ACAI manual mode During the manual ACAI procedure the reference weight will only be re-calculated after pressing the ENTER key. Setting in menu (chpt..14.2): F-02-01 = 2 1. Run: Leave the piece number on the weighing plate after setting the reference weight 2. Add additional pieces within the next ACAI range (see table in test passage above). The triangle T will pop up ( above "AUTO OPTIM." ) as soon as the weight is within the ACAI range. 3. Wait until the display is stable, then press the ENTER key. During the calculation of the new reference weight the triangle T (above "AUTO OPTIM.) will be flashing for a moment and then disappear.

21
2.331 Kg 111.000 g

4. Add more pieces within the ACAI range until you have reached a piece number that is as great as the greatest piece number you wish to count. 5. When you have added the maximum number of required pieces, remove the pieces and start the add-up procedure.

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43

15.2 AWA function (audible weighing assist = acoustic fill-to-target) This function is used to support the approximation to a target piece number (e.g.20 items) by a gradually intensifying acoustic signal. There are three operating modes. These are selected with the help of the TARGET key. Mode off: Target mode: Interval mode (int): AWA function disabled Setting a target piece number When in interval mode, a target piece number (e.g. 20 items) for repeat counts may be selected several times (e.g. 20, 40, 60, 80 items).

A signal is given starting from "piece number -9". Whilst you are adding pieces and approach the target piece number the acoustic signal will change the intervals of beeps. These become shorter and will stop as soon as the piece number has been reached. The acoustic signal bleeps again for "target piece number +1, 2, 3 or 4" items. The minimum piece number is set to 10. If the piece number is set to less than 50 in the interval mode, the acoustic signal will start sounding at "target piece number -5". It is not possible to set a minus target and an interval count at the same time. However, the AWA function also works for negative piece counts. The AWA function must be disabled if the acoustic signal is used for tolerance control.

15.2.1 Enabling/disabling the AWA function To disable the AWA function: 1. Press the appears.* 2. Press the appears. key, the current mode key repeatedly until "off"

OFF
0.000
Kg

3. Confirm by pressing the key and the balance will return to count mode.

* Information: To return to weighing mode without having to change the setting, press the CE key.

44

CWS-BA-e-0610

Target mode: 1. Press the appears. key, the current mode

OFF
0.000
Kg

2. Press the key repeatedly until "target" appears. The set target piece number is flashing.

100
0.000
Kg

TARGET

3. To change target number of pieces enter desired value via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The ENTER key is flashing. key and 4. Confirm by pressing the the balance will return to count mode with the target mode enabled.

150
0.000
Kg

TARGET

CWS-BA-e-0610

45

Interval mode : 1. Press the appears. key, the current mode

OFF
0.000
Kg

2. Press the key repeatedly until "int" appears. The set interval count is flashing.

20
0.000
3. To change interval count enter desired value via numeric keyboard (Incorrect inputs can be deleted by pressing the C key). The ENTER key is flashing. 4. Confirm by pressing the key and the balance will return count mode with the interval mode enabled.
Kg

KNT

50
0.000
Kg

TARGET

46

CWS-BA-e-0610

16 Data output RS 232C

The balance is typically equipped with a RS 232C interface. Data output is shown on the right hand side of the display box.

RS 232C

16.1 Technical specifications of interface Asynchronous, bi-directional, half-duplex Baud rate: 2400, 4800, 9600 bps Data: 7 bits + parity 1bit (even / odd) or 8 bits (non-parity) Start bit: 1 bit Stop bit: 1 bit Code: ASCII Terminator: Data Send / CRLF Data Receive / CR or CRLF
LSB 0 1 2 3 4 5 MSB 6

1 (-15V~-5V) 0 (5V~15V) Stop bit

Start bit Pin assignment:

Data bit

Parity bit

2 Receive data 3 Transmit data 5 Signal ground 7 Data set ready 1, 4, 6 and 8 N.C.

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47

16.2 Data output Parameters are set in function F-06-X (see chpt. 14). Data output mode F- 06-01: F- 06-01=0 . Data are transmitted by pressing the PRINT key. Data transmission is indicated by a flashing piece number display. F- 06-01=1 . Continuous data transmission The interval between continuous data is c. 2 sec. F- 06-01=2 . Data will be transmitted when the weight display is stable at +5d or above. F- 06-01=3 . Data is transmitted whilst the weight display is stable at 5d or above/lower.

Selecting output values F- 06-02: To select which data to transmit, enter either "0" or "1" for the data: ID no., piece number, weight or reference weight Example: When "1100" is entered only the ID no. and the piece number will be sent.

8F-06-02
88Clear88a11000
ID No. Quantity

0= not send 1= send

Weight Ref.weight Data format F- 06-03: Apply setting F- 06-03="2" to act as data format for general peripherals. Baud rate F- 06-04: F- 06-04=0 :2400 bps F- 06-04=1 :4800 bps F- 06-04=2 :9600 bps

48

CWS-BA-e-0610

Remote control instructions Command Significance @ Start / stop continuous data output A CE Key: D J K Q S T Z PRE-TARE TOTAL-key M+ -key Instant data output Output of stable weighing values TARE-key a -key Note:

D,1.23CRLF = "1.23kg" Tara

Data dependent on F-06-02

Error Codes En EO E1 E2 E4 E6 E7 Significance Error data transmission Command error "Scale not ready" error. Excessive number of characters Format error Outside range

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49