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HW6

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METU Chem. Eng. Dept. Ch.E.311 Chemical Reaction Engineering Prof.Dr.

Ik nal

Due Date: April 25, 2013

HOMEWORK 6 (30 points)

Alkylated cyclohexanols are important intermediates in the fragrance and perfume industry (Ind. Eng. Chem. Res., 28, 693 (1989)). Recent work has focused on gas-phase catalyzed hydrogenation of 0-cresol to 2-methylcyclohexanone, which is then hydrogenated to 2-methylcyclohexanol. In this problem we focus on only the first step in the reaction (Figure). The reaction on a nickel-silica catalyst was found to be zero-order in o-cresol and first-order in hydrogen with a specific reaction rate of 0.05 mol of ocresol/(kg cat. min. atm), The reaction mixture enters the packed-bed reactor at a total pressure of 10 atm. The molar feed consists to 67% H2 and 33 % o-cresol at a total molar rate of 40 mol/min at 120oC.

a) Neglecting pressure drop, plot the rate of reaction of o-cresol and the concentrations of each species as a function of catalysts weight. What is the ratio of catalyst weight needed to achieve the last 5% conversion to the weight necessary to achieve the first 5% conversion (0 to 5 %) in the plug-flow reactor? b) Accounting for the pressure drop in the packed bed using a value of = 0.027 kg-1, redo part (a) along with a plot of pressure versus catalyst weight. c) Another engineer suggests that instead of changing catalyst size it would be better to pack the catalysts in a shorter reactor with twice the pipe diameter. If all other conditions remain the same, is this suggestion better?

Hint: Use POLYMATH or a similar software program in your calculations and plots.

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