p-37 Recovery of Gold From Its Ores
p-37 Recovery of Gold From Its Ores
p-37 Recovery of Gold From Its Ores
STATE I OF IDAHO
C. Ben RO~s, Governor
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Page
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Occurrence of Gol d ... ... ... f- 1
PrQPorties of Gold - ... ... - ... i- - 2
Uses of Gold ... ... - - ... - ... i- 2
Pl-G»dl1ction of Gold... ... ... ... - 1- ... 4
Production of Gold by sourcels 6
Methods of Detecting and Assayin~ Gold Oro 6
Classif'1 ca tion of Gold Ores ...... ~ - - 7
Methods ot Gold Recovery ... - - ... i- - - 7
Amalgamation Process ...... - ... ... ... i_ - - ... - 8
History ... ... ... ... ... ... - ... - - ,- ... ... ... - - ... 8
Principle of the Process ... 1- - ... - - 8
The Process - ... - ... ... ~ - .... - ... ... ... ... 9
Forms ot Gold and Lossos in fAmalgama tion Process 9
Cyanide Process - - ... ... ... ... ... ... - ... - ... - ... 9
Discovery ... - - ... - ... ... ... ... ,- ... ... 9
Principle of the Process 10
The Process - ... ... ... 10
Gravity Concentration - ...... ... 11
I'lota.tion Process ......... - ... ... 11
Principle of the Process 11
The Procoss ... - ... - ... - - ... :- ...... 12
Flow Sheets of Modern Gold Recovqry Processes ... 12
Closed Circuit Grinding (Fiaure 2) .................. - ... 12
Stamp Mill Amalgamation Pro~esses~Figuro 3) 12
Amalgamation Process Employ~ng Ballor Rod Mills (Figure' 4)· 13
Cyanide Process (Figure 5) ~ ...... - ...... ... ......... - ...... - ...... 14
Combination Amalgamation, F~otation, and Cyanide ProceSB
(Figure 6)- - ... - ... - ... - ..; ......... - - - ... - ... - ...... 15
Plant and Operating Costs in Mod~rn Gold Milling Practice 17
Cost of Erecting Gold Treatmont Elants ...... - - ... - ... - ... - - ... 17
Metal1t.'1lg1cal Testing of Gold Or~s ... ... - - ...... 18
Marketint Gold Bulllon"a.ndRich Gold Products 18
Flotation ,.~ .'JCf~ Gold ... - - - - - 20
Introduction ... -_ ......... - ...... - 20
Limi ta tiona of Flotatt.on Prqcess 20
Crushing and Grinding - - - i_ - - tt)
Use of Amalgamation Ahead o~ Flotation - - - 21
Ratio of Concentration and qrade of Product ... - - - - - - - 21
Machinery Needed - - - ... - 1 - - - - - - 21
Examples of Gold Flotation ~ - - - - - - ...... - 21
Reagents - - - - - - - - - ~ - - - - - - - ... ... - 24
Treatment of the Concentrat~· ... - - - - - - - - ... - 24
The Well EquiPPQd Plant - - 1- - - - ... - - - - - - - - 24
Eeterences Not Mentioned in the ~ext ... - - - - - 25
Common 'Reagents Used in Gold Reco1very Pro cesses - - - - - - - - 26
. I
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Gold o.cure .in nature in the me lic state alloyed Wi th small perQentages of
silver and eheDdcally combined with element tellurium. Native gold is found
in veiDel associated With quartz and ous sulfides, notably pyrite and pyrrhotite,
galena . . qhalcopyri te, arsenopyrite,
! ckel and cobalt minerals, and less commonly
zinc bleJide; With carbonates, espec 11y ankerite. Generally the metal is finely
disseminated in the body ot the sult s, or deposited on the surface ot mineral
particles, in the torm of thin tilms easily visible grains. Figure I is a
'~pbQtOmicrOgraph* ot a polished of a complex gold ore •. Lead, iron, copper,
stlver, and bismuth minerals are pre t. The light spots are gold. The smallest
p1eoes ~e about .001 inch in diame The patches marked "pH and "s" are respect-
ively iron pyrite and sphalerite, sulfide of zinc.
In the oxidized parts of veins ~he gold is often associated' with limonIte,
and gold-bearing quartz may .ontain ~mall amounts of copper carbonates and mang-
anese oxides. When gold is apparent~y disseminated in igneous or metamorphic
rockS', minute veinlets of quartz or qarbonates usually accompany it. Gold is
widely distributed. It is found in ~ea water (less than 1/40 grain per ton), and
in insignificant amounts in a great ~ariety of places.
The r~ason tDr the occurrence o~ gold in greater quantities in lodes than in
neighboring rocks is not known With 4ertainty, but it is considered that it has
risen from below with other minerals in solution and has been preclpitated cbem-
ioa11y where it is found.
• ..." • .. t·
AmOl)g the minerals s<5lletimes mi$taken for gold may be mentioned pyri te, mar-
casi te, and especially chalco~te, i the iron-copper sulfide. These minerals,
. however, are very brittle, they OXidize when beated and are qrrtte solub.·J# ...... ,
..", while gold remains bright on heat-ing ito high tempfTatures. it is\ sott Ihd '~~leabl
:
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In panning or concentrating, ma~y people have been mislead by heavy lead
minerals of a yello:- ,color, such as he molybdate, chromate, tungstate, and even
the phosphate, but th.'ese are distin . lshabl.e under a lens or low-power microscope
by their brittleness and transpareno. Nearly all substances which may b-e mis-
taken for gold are soluble in hot ac ds-. Cold is not.
i
When gold-bearing v~inshave ~e4ome disintegrated and swept away into alluvial
deposits, the particles ot gold, whe*e released, are found in the sand and gravel
ot the beds. Gold occurring in this Iway is 'called "allUVial" gold and is reeovereq
by methods of hydraulic mining and ~edging. For methods of recovering allUVial
gold, t.he reader is. referred to "Ele entary Methods ot PIa.cer Mining.," by W. W.
Staley, Pamphlet No. 35, Idaho Burea of Mines and Geology; "Placer Mining Methods
From a mineralogical report on ore of the Mayflower Gold Mines, Inc. By courtes~
of Thos .• H. Hi te, Geologist.
IDAHO BUREAU OF MINES AND GEOLOGY PAMPHLET No. 37
Figure 1
Photomicrograph of a polished surface of a complex gold ore.
and Costs in Alaska," by N. L. Wimmle~, Bulletin No. 259, U. S. Bureau 0"[ Mines
(1927); and Peele's "Mining Engineer' ~ Handbook," published by McGraw-Hill Book
Company, New York.
PROPER1IFS OF GOLD
Gold is the only metal that has a yellow oolor when massive and pure. The
color is greatly modified by impurtties, silver lowering the tint, While copper
heightens it.
Gold exceeds all other metals in malleability and 'ductility. It can be beater,
when pure, into leaves one three hundred thousandth of an inch in thickness. The
presence of small percenta@es of bismuth, lead, or tellurium, renders it very
bri ttle.
The most effective solvents of gold are potassium ~r sodium cyanides, a mix-
ture of hydrochloric and nitric acids (called aqua regia), and chlorine, or any
chemical mixture that liberates free chlorine gas.
GOld alloys with most metals, but only a tew are of practical use in the arts.
The most important are those which gold forms wi th mercury, silver, palladium,
platinum, copper, and nickel. Metallurgically , its alloys ot zinc and lead are
important in recovering gold from molten lead bullion.
USES OF GOLD
It is possible here to indicate enly a few of the ways in which gold performs
its varied important, and, in some cases, vital functions in modern life. Gold
has had a vi tal inf'luence in the world's historY;-". for the lure ot gold has led men
to wage war and subjugate whole peoples, and to colonize the most forbidding wastes .•
The essential main uses of gold are: (1) Gold held in reserve by the federal
government, (2) gold used in dentistry as pure gold and alloys, and (3) pure gold
used in tho arts,or alloyed with other metals.
Gold is held in stock by the federal government to provide the gold basis for
the currency and credi t requirements of the world's trade. There is practically
no gold money in oirculation. The ci:rculating medium is currency, the actual value
of which is determined primarily by the supply of gold within a country. The sole
importance of the gold reserve is that it guara~ees the convertibility of the
currency into gold at par. Such convertibility, however, is possible only When,
by proper adjustment of the supply of gold, the currency is maintained at an
approximate parity With gold.
Tho following table gives the go+d production in millions of dollars for each
year from 1919 to 1928 mclusi ve, the! amount consumed each year in arts am.d by the
orient, and the balance available for; money:
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~_:.:..:....",,:~.o
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Total Gold Produced .nd Peroentage Available
for Arts anQ.IOrient and Money
It is seen that the amount of new gold likely to be available for monetary
uses is difficult to calculate because of the uncertainty {)f purchases of gold by
oriental countries. In the past 10 ye~rs the average annual addition to the
monetary gold stock has been about 1.8 per cent of the total stock, and in the last
three years about 2.3 per cent. Economists have estimated that an annual increase
of 3 per cent in the gold stook is required to provide the gold base for the in-
creasing currency and credit requirements of the world's trade. Such an estimate,
however, is seriously effected by price levels, etc.
Gold alloys of various degrees of fineness (parts of gold in 1000) are avail-
able in a variety of colors. Red, yellow, green, and white gold can be produced
by a suitable choice of the added silv~r and base metal alloying constituents.
White gold alloys, which were originally introduced as platinum substitutes, are
widely used in ihe less expensive grades of jewelry and are produced in both the
solid and filled grades ranging from 10 to 20 carats* fine.
These alloys are usually of the g¢)ld-nickel-copper-zinc type and the whi test
grades are difficult to fabricate on account ef hardness. Where better working
properties are required, the gold-pall~dium and gold-palladium-nickel alloys are
used.
The color of the softer white galas is not very pleasing and the low-carat
gold alloys tarnish to some extent.
A large amount of gold is used in. dentistry. Gold is the base of a large
variety of alloys used in dental work~ Platinum and palladium raise the melting
paint of gold, increase its hardness, ~d lighten its color. aertain of these
alloys possess unusually high tensile strength, in excess or 150,ooe pounds per
PRODUCTION OF GOLD
For some concise and pertinent statements of gold production since the discovel r
of Amerioa, the reader is referred to a long press bulletin dated November 5, 1929,
issued by the Director of the U. S. Bureau of Mines. This notice states that since
the discovery ot America world production ot gold has been approxtmately
1,P03,500,OOO ounces; that this gold would make a cube 38.5 feet square.
The tollowing table gives the €Jold production ot the world, by countries:
'IlABLE II
United states(inc.
Central America
South America - - - -
Transvaal - - - -
Rhodesia - - - - - - -
West Africa - - -
Congo, Madagascar, etc.- - - -
Total Africa - - -
Russia '(inc. Siberia)
Other Europe - - - - - ~~~~~~~~~~~~~~~~~~~~~~~
Total Europe
British India - -
East Indies -- . ..
Japan and Chosen -
China and others - - -
'.
Total Asia - - -
Australia and New Zealand
.1- 4-
In Table III is given the gold pro4uction o~ the United States, by states.
TA$E III
Production or Gold in the tunited states, by states(a)
Fine oz. Fine ez. Fine oz. Fine oz, Fine oz.
I;
Alaska. ...
Alabama • • •
286,298
....
330,604
. 189,519 379,669
10
399,779
10
• • • • • • • • •
Arizona • • • 232,200 203,088 211,108 1~1,428
California • • 581,700 564,981 513,249 409,020 438,912
Colorado • • • 346,297 259,111 258,564 220,285 214,195
Georgia •• 140 ,15 34 58 203
Idahll. •• 12,840 15,2()9 20,351 19,59'7 20,748
Montana •• 57,707 : 56,076 59,661 55,854 45,724
Nevada •• 170,8~ 149,445 177,730 158,991 134,410
New Mexico •• 20,105 26,098 34,961 33,02~ 29,576
North Carolina 121 34 131 1'14, : 184
Oregon • • • • 13,303 14,425 11,865 17,65'7 13,975
Pennsylvania •
South Carolina
South Dakota
106
15 :.
286,961
. . . . ....
126
322,681
987
10
318,095
..... 745
312,328
639
• • • • •
402,422
Tennessee 416 426 537 653 1,030
Texas • • 164 324 556 1,263 1,122
Utah • • •
Virginia ••
181,832
10
199,518
•• • • •
211,418 :
.... " .: ..... . ...
237,221
3,972
200,103
..
3,72(:
Washington •
Wyoming •• .. . . . .
8,833 19,398
• • •
16,414
34 48 450
Philippine
Islands • 96,426 B8 531 178,934
r
'rotal • • 2,335,042 2,197,125; 2,233,251 2,208,386 2,252,593
(a) Figures of Bureau ot the Mint and U. S. Bureau of Mine s.
{b} Prel~inary figures.
Of the countries, Africa leads by i8. large margin. Of the states, California
ranks No .. 1 in gold produotion; south Dakota a close second; Utah, third, and Idaho
ranks ninth.
The gold produced in Idaho COIQ,eS ~rom placer and dredging operations, from the
mining and milling of gold ores, as a b~-product in the milling and smelting of lead
alld zinc ores, and to a small extent fro~ copper ores.
The principal districts fram Which ,gold is now produced in the United states
are the WhiteWOOd district, South Dakot~; the Marysville, OrOVille, Folsom, Grass
Valley, and Ja,ckson districts, Ca,lif'ornl~; the Cripple Creek, Eureka, San Meguel,
(Telluride), a.nd California. districts, Cblorado; the West Mountain (Bingham Canyon),
Tintic, and Park City districts, Utah; the Verde, Warren, and Ajo districts, Arizona;
,~1,5- .
the Robinson, Jarbridge, Tonopah, and Comstock districts, Nevada; the Southeastern
district, Seward Peninsula, an.d Yukon Basin, Alaska; and the Summit Valley (Butte).
Montana.
'TABLE IV
:Copper-:
:l'ry and Copper Lead Zinc : lead and. Lead-
:si11ceous ore ore ore :Copper-: zinc
Year Placers ores lead- ore Total
zinc
I • ores
Per cent,
1919 25.6 64.7 6.8 1.5 •• • II • • • 1.4 . • • II • • • • •
Per cent,
1928 19.4 55.7 19.3 1.'7 .. .• 0.3 3.6 ..........
* Philippine Islands and Porto Rico exeluded.
Here we see that the gold recovered from placers has declined from 25.6 per
cent in 1919 to 19.4 per cent in 1926, from dry and siliceous ores from 64.'7 per
cent to 55.'7, from copper ore increased from 6.8 per cent to 19.3 per cent, from
lead ore increased from 1.5 per cent to 1.'7 per cent, and from copper-lead and
copper-zinc ore increased from 1,4 per cent in 1919 to 3.6 per cent in 1928~ These
changes probably are due more to new and improved metallurgical methods (flotation
in particular) than to trends in mining or to discoveries of new ore.
Gold occurring free in quartz can be easily identified by the man in the field
by simply crushing a few pounds of the rock in an iron mortar or on an anvil, and I
carefully panning with a miner's "gold pan." Particles of gold will appear in the
pan after the bulk of the quartz Band i,has been washed off. Gold associated with
various sulfides and as telluride is ~ch less easy to detect by simple methods. I
Ores of this type require a fire assay and this should be done by a competent and
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reputable assayer.
I
There 1s a certain type ot aSayer who is willing to, and aotually does,
give tavorable assay reports .nen t re is absolutely no gold in the sample
subm1 tted to him for assay. This pe son olaims he has a new and secret method
or prooess that gets the gold and t t the old :fire assay is not capable of
recovering the gold, allot which is: nonsense. The motive baok of such olaims
1s dishonest. Methods of assaying at given in a number of books on the sub-
ject. A Manual of Fire Assaying by lton and Sherwood, published by the
McGraw-Hill Book Company,Inc., 370-7 h Avenue, New York, is one of the best.
There are many reputable public assayers, and their assaying is dependable.
state schools ot mines sometimes do trivate assaying. The Idaho School of
Mines, however, although it does mak assays for Idaho people, does not cater
to this kind of work and preters to ave tbe prospector, or .whoever is inter-
ested in gold assays, send his sampl.s to the public a~sayers. Their labor~
atories are as well equipped to mal<:e rapid and reliable assays as are the
schools of mines. A short list of c9mpetent assayers is published under Pro-
fessional Classification in the Engi*eering and Mining Journal. A list also
may be obtained from the nearest school of mines or your state mine inspector.
The fire assay is the only reli,ble method of deter.mining gold in ores,
It is comparable to commercial smelt~ng methods and it gives the true gold
content of t~e ore, and should be ac~epted as final.
The assayer reports the gold co.tent of an ore in terms of ounces per ton
and in dollars. The mint value of g~ld is $20,57813 per troy ounce, 1000 fine.
The number of ounces present times ~e value $20.67 is the assay value of the
sample in gol d.
1) Quartz ores in which the gold is free, i.e., in the form of metallic
gold particles ranging in s~ze from particles easily visible to the
eye to particles as fine as dust and detectable only with a high-
power microscope.
2) Ores in which the gold is free but intimately associated physically
with such minerals as pyrit~ or galena, either in the crystal or as
a painted film on the crystal surface.
I. Amalgamation
II. Cyani da t ion
III. Concentration
~T:g
IV.
All gold and/or silver ores y~eld a high percentage of their gold content
when smelted with lead or copper ores ,and an almost complete saving of gold·
is affected ia the process of ret1~ing thG lead and copper. Molten copper or
lead are strong collectors of gold and s 11 ver. Gold is separated from copper
bullion electrolytically and from ~ead bullion generally by agitation With a
small percentage of metallic zinc for which it has a strong affinity and with
wh ich 1 t forms a chemi cal compound"
TABLE V
AMALGAMATION PROCESS
Histor.l
The amalgamation process is one of the oldest known methods of gold re-
covery. It is mentioned by Pliny iin his "Natural History" and descriptions of
amalgamation processes for both go~d and silver are to be found in various
16th Century treatises. The histo~y of the process is given in detail by
Pearcy (John Pearcy, Silver and Go~d, 1880).
The process is based on the fact that mercury dissolves gold. A saturatod
solution of gold in mercury cantai~s 13,5 per cent of mercury. PhYSically the
alloy 1s a paste a.nd is cal1t;}d tf~lgatn."
t 8 -
The amalg&matton prooess compri see (1) crusl;l.ing the ore in water to pass,
say, about a 14 or 20 (somatimes fi'er) mesh sieve, (2) passing the crushed ore
in tho torm of a thin pulp over a m~rcury-oovered copper, or silver-ooated,
plate~ ",3) removing the gold-lOOrcurt amalgam at regular intervals and re-dress-
ing tho plates wi th new mercury, and. (4) distilling the mercury from the gold
amalgam, thereby producing nearly p~re gold, and recovering the mercury for
~~se on the plates.
In the early practice, the cru~hing was done by gravity stamps. In a number
of placos this practioe is still retained. Tho modern trend, however, is to use
sGcondary crushers of the jau or gytatory typo, and a ball or rod mill to reduce
to whatever mosh is desired.
The techni~e ot the steps 2, 3, and 4 of the process bas changod little
in the many years of the uso of tho amalgamation process.
Ama~gamation as used today recovers only relatively coarse gold and for this
purpose plays an important role in gold metallurgy. Cyanide acts too slowly in
dissolving coarse gold, but readily dissolves fine gold. Flotation concentration
is not effective on Goarse gold. Tbe small operator who wishes only to treat a
small tonnage of high-grade ore in remote places, and looks for quick returns
rather than for 100 per cent recoveries, probably still will find the amalgamatior.
process the best available method. A small stemp or preferably a ball mill and
a few square feet of mercury-covered oopper plate usually meet his needs. How-
ever, to the larger operator amalgamation is now only an adjunct to a more elab-
orate plant of high over-all efficiency.
The cyanide process was inventeld in 1887 just at a time When there was press-
ing ~eed tor improvement in the treaJtment of gold ores. It was about then that
the industry, atter languishing for many years, was receiving a fillip from the
discovery of the Rand gold field. Ait that time the available gold extraction
processes ;were cheap but in general icould o·nly extract some 60 per cent of the
values and in some cases gave no extract! on whatever. Sma 1 ting, although effect-
ive, was costly and required the supply of large quantities of rich ore, together
wi th lead ore and cheap fuel at no g!rea t di stance from the gold mines.
The process was first used ma~nly on the tailings from amalgamation in the
Transvaal, but was applied later t~ both gold and silver ores without previous
amalgamation, and this practice beqame the general rule by 1925.
For a thorough review of the ~arly history of the cyanide process, the
reader should refer to a 'serial ar1icle by A. W. Allen in the September 3rd,
and October 1st and 8th, 1927, numbers of the Engineering and Mining journal.
The process is based on two scientific fa~ts, namely, (l) that gold is
soluble in dilute solutions of pot·4ssium or sodi urn cyanide, and (2) that the
dissolved gold is precipitated from its cyanide solution by metallic zinc.
The Process
The process comprises the following steps: (1) Crushing the ore to a
suitable fineness in cyanide solution,or in water and cyanide, then added to
the ore-water pulp. (2) Agitation of the pulp to effect dissolution of the
gold content of the pulverized ore~ (3) Separation of the gold-contain~ng
cyanide solution from the pulverized ore. (4) Precipitation nf the gold from
the cyanide solution by passing it over zinc shavings, or agitating it with
zinc dust. (5) Refining the blac~ gpld-zinc precipitate which contains an
excess of zinc, and small amounts df other elements, producing gold bullion •
• If silver is present, the gold and silver are separated by dissolving the
fO silver wi th sulfuric or ni tric acid. (6) Melting and casting the gold bullion
into bars for shipment to the mint. In modern practice the gold solution prior
to precipitation is subjected to a vacuum treatment to remove dissolvod air.
This treatment is known as the Crowe process. This treatment gives a more rapid
and thorough preaipitation of the gold by the zinc with less consumption of zinc.
For gold extraction the strength of cyanide solution ranges from .01 per
cent to .05 per cent. Lime also is used in the process in just sufficient
amount to maintain the solution in an alkaline condition; two or three pounds
per ton usually are sufficient. For roasted concentrates more lime may be
needed and a cyanide solution as high as 15 or 20 pounds of cyanide per ton of
solution.
The cyanide process is highly technical and for its successful operation
the attention of an experienced me~allurgist is required.
Not all ores yield to high rooovery by the cyanide process. Arsenical and
antimonial ores always have given "trouble. They require a preliminary low
temperature roast. l Gold ores con~aining constituents, such as copper2 , readily
soluble in cyanide solution, consume so much cyanide as to make the process in-
applicable. It is on these ores that the flotation process has found wide
application.
1
Leaver, E. S. and Woolf, ~. A., C~anidc Extraction of Gold and Silver Associntec
Wi th Arsenic and Antimonial Ores: U. S. Bureau of Mines Tech. Paper 423 (1928).
2
Leaver, E. S. and Woolf, J. A., E~toct of Copper and Zinc in Cyanidotion with
Sulfide-Acid Precipitation: .Am. Iinst. of Min. & Met. Engrs. Tech. Pub. No. 250
(l929).
-; 10 -
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~... ,
ORAVITY cQNCENTRATICN
Woolen blankets have long been u~~d for catching gold at Brazilian mines,
where mercury is sickened by bismuth ~nd tellurium minerals. They were intro-
duoed into early Californian and Australian mills, and have been used in mills
t~eating the rich Goldfield, Nevada, bre. They are genorally laid overlapping
on inclined tables, the pulp flowing bver them for an hour, or several hours,
when they are folded, replaced by trelsh blankets, and the accumulation washed
otf in a tank.
On the Rand, amalgamation on copper plates had been generally discarded by
1925, owing to the difficulty of pre~enting theft and the danger from mercury
poisoning. Instead of passing the crushed ore from the tube mills over amalgam-
ated plates, it is concentrated on a surface of corduroy, Which retains the
heavy particles including all coarso gold. The corduroy also catches osmiridium
and other valuable minerals of th~ platinum group which had previously been lost.
Wool blankets ware found equally effecti va, but corduroy gives a less bulky
concentrate, and the lock-up of gold is very small. Canvas gave a still smaller
bulk, but caught only 75 per cent as much gold; riffles were only 57 per cent
as effective.
Gravi ty tables and vanners often serve a useful purpose in gold recovery
flow sheots. Flotation, however, is rapidly replacing these and other methods
of gravity concentration.
The prinCiple of the process is briofly tha t most metals and metallic min-
erals crushed in water and treated with a small amount of certain reagents
(xanthates and aerofloat for example)' collect this reagent on their surfaces,
giving them a "dry"tondcncy (like pafr"affin) toward water. In this condition
bubbles introduced into tho water in which tho particles aro stirred and suspend-
ed attach to these particles. A frotlhing or foaming agent, such as pine oil,
is added to produce an intense froth which collects on the top of tho pulp. This
froth contains the gold and sulf1des or other floatable substances. (For a
statement of the history and invention of the flotation process, see the July
15, '1916, issue of Chemical and Metallurgical Engineering, by Georgo E. Collins,
IDAHO BURBAU OJ' IIINJJ8 AND GEOLOGY PAMPBLBT No. 37
CIt1,ssifier@
OverFlow
~..2t:fl~r~ r---;:-,
~ ,--: ''f. ®I
'C~Qn;de or I clOSt1tief I
Btfwl
flolation I l Sand l
process L- - _J 'f - _.J ®
Boll o~ tube mill :
L ____ ~
Mercur s-F
Mill feed bin 0
WQfer
Stam hotter ®
from batter
S on e old
ToiJin9c
Melting furnace ®
+
Gold bullion
® t®
Slat}
Jlgure 3 I
I. ~
I
4) Traps are poekets Iprovlded in launders at end of the
plates to catch e~eess mercury flowing off the plates.
This mercury may ~e used tor dressing plates or'added
to stamp mortar, Qr, if it contains enough gold, it is
squeezed in canva$ or ch~ols and retorted.
5) Retorts and conde~ser my be purchased from The Mine
and Smelter Supply Company, Denver. Heating is done
in an oil-fired ~r.naoe. T~perature of 360 0 C. is
required. Care slilould be taken not to inhale mercury
fumes.
6) The oil-fired cru¢ible furnace 1s suitable for small
plants. Larger plants u:ee an oil-fired tilting furnace.
7) Slag is produced by adding soda and borax. It is broken
up and strunped or shipped to a smelter.
8) Gold bullion is s¢ld to the United States Mint.
BaJl or rodmi"'®
C/ean~u
Mercur . Wat~r 1# new mercury
Mer cur
Class I·f·rer ®
Mercury Sand
Squeeze in ® TQiling
canvas or Ghomois
£X'cess mercl.lr Gold amalgam
RflTort(J)
old'
Figure 5 represents a flow sheet of the cyanide process with its variati0P~
The solid lines give tho standard all-sliming process including agitation of
the pulp in two or more agitators (Pachuca tanks or mechanical-air agitators),
thickening and filtration of tho pulp. The thickener over-flow is the strong
gold solution and goes, as shown, to the preCipitation department.
The counter current decantation process is shown in the flow sheet by the
dotted lines.
.. 14 -
J
IDAHO BUREAU 01' MINES AND GEOLOGY PAMPHLET No. :n
r-.
.In! ore b·In (])
{ ®
Feeder ®
1- . Acid lime and new cyanide
t
Ball or rod or tube mill
®
!r-----------t
·Cla.ssifier ®
Figure 5
i
C-' • CD
+®
I Inc ore bin
r d/r~cf to
The above flow sheets do not ~nclude all operating plant details. They
are here included simply to give a general picture of gold recovery processes.
The are assays about $5.00 a tpn, 52.8 per cent is recovered by amalgamation,
and 30.2 per cent by oyanidation.· The total gold recovery is 93.0 per oent. The
total milling cost for the year 19219 was $~503 per ton of ore milled. Detailed
costs of every part of the operatiQn are given.
Information Circular No. 6236, U. '8. Bureau of Mines, February, 1930, en-
ti t1ed "Milling Praotice at the Alaiska Juneau Concentrator, tt by P. R. Bradley,
is another excellent contribution to the subject of milling gold ores.
The outstanding features of the operations upon tho Alaska Juneau are are -
an are body of such size and character as to permit a caving system of mining
whereby are is mined and delivered to the mill at a cost of $0.25 to $0.29 per
ton; rejection by screening and ha~d-sorting at approximately 50 per cent of the
material mined, at a cost of $0.13 to $0.15 per ton rejected; milling of the
sorted ore at a cost of $0.31 to $0.33 per ton milled, giving a total operating
cost of $0.51 to $0.5? per ton trammed from the mine.
Information Circular No. 6411" U.· S. Bureau of Mines, March, 1931, entitled
"Milling Methods and Costs at the Spring Hill Concentrator of the Montana Mines
Corporation, Helena, Montana," by L. N. Grant, is an example of a plant that re-
cently has been converted from cyanidation to all-flotation recovery of gold.
The gold is associated with pyrite, arsenopyrite, and bismuth. Modern eqUipment
is used throughout the flow-sheet. Tho total milling cost per ton of ore treated
is $1.00?
For metallurgical cost and ope~ating data, the reader is referred to the
following manufaoturer's bulletins:
The above publica~ions, the first three of which may be had on request, and
the last at a small charge, contain data sut"fi cient to answer practl cally any
question pertaining to ore dressing and milling.
Gold is the easiest of all metals to sell, The only procedure necessary is
to take or send by express the gold bullion, pure or impure, to the nearest
United states Mint or government assay office, where the metal will be assayed
and settlements made on the basis ot $20.67183 per troy ounce, 1000 fine. Silver
in gold bullion is paid for at the Gurrent market price. Base metal content is
not paid for.
.. 18 -
I,
Gold concentrate invariably contamls silver. The smol tor pnys for 90 to 95 per
cent ot tho silver content as dete~nod by fire assay, at the New York quotation,
if more than one ounce is present.
Sulphur is penalized at tho ra;te of about 25 oents per uni t above tho
allowablo free maximum per cent which ranges from one to four per cent. Tho
maximum penalty is $2.50 a ton.
It thus pays tho seller to "shop around" an.d learn the condi tions prevailing
at the various smelters. He should write to severnl of the smelters within
possible shipping distanoe of his ptroperty, giving a complete chemical analysis
of the matorial for sale, and obtain from thE) smelter a quotation of the net
value of a ton of arc at that smeltpr. These quotations, in conjunction with
freight rates, which the smoltor al~o is in u position to give, provides, of
coursc, the necessary data upon which a decision is reached as to tho most
profitable place to do business. The smelter also makes a base charge for
smelting the ore. This basocharge varies \nth tho grade of the ore from $4 to
$10 per ton.
Freight rates also are based on the value of the are. The higher the value
of the material, tho higher the freight rate.
Good referencos on the subject of buying and selling ores and metallurgical
products are as follows:
Int~oduction
Gold has a constant and invari~ble value of $20.6? an ounce fixed by law,
as already stated. It is the only metal Whose value is not effected by the law
of supply and demand, or by economiQ depressions. Hence, naturally, in times ot
depression when the market prices ot other metals are so low as to discourage
base metal mining, there developes ~ncreased interest and activity in gold mining.
In such times too, conditions are decidedly favorable to profitable gold mining
because of cheap labor, supplies, and transportation.
The School of Mines at the Uni'\tersity of Idaho receives almost daily letters,
or people call in person. requesting information relative to methods of gold re-
covery.
It is the purpose of this shor~ paper to give a tew examples of gold flotatiol
and to discuss the application of t~otation to the treatment of gold-bearing
materials.
Metallic spld, like metallic capper and metallic silver, floats readily if
proper flotation conditions are pro~ided. SUrprisingly coarse gold can be success·
fully floated even in the absence of froth stabalizing minerals such as the sul-
fides. In the case of quartz and oJ¢ldized siliceous ores, the condition necessar:'
is veIy similar to that required for flotation of metallic copper in Michigan
oopper ores. Suffi cien t frothing aaent is added to produce a -'clean white foam
which runs freely ever the lip of t~e flotation cello. The metallic gold pal:"ti ell
are entangled in the watery froth w~ich readily breaks up on leaving the flo~ati(.
cell.
When the gold is free, but ass~ciated with sulfides, the free (liberat.ed)
gold and the gold locked in the sul~ide particles float in a froth that readily
forms on the surface o~ the pulp in the flotation cell. This sulfide-laden froth
1s much more stable.
The gold in fine placer sand or in black sand resulting from sluicing and
table concentration operations also itloats freely.
Limitations o~ Flotation~~~
The flotation process of cours~ has its l~itatlons. Very coarse gold cannot
be lifted py the bubbles. It is di~ticult to indicate by the use of sieve scale
numbers, for example, such as 48 me~ or 85 mesh, the size of particles that can
be floated. The shapes of the parti:cles determine this, assuming. of course, the
particle surfaces are clean and lus~rous. Much of the gold in ores is in the form
of thin flakes, and same of it OCCU~B as compact particles. The gold particles
in most black sand concentrates have the form of thin. discs. Pieces of this ahape
as large as i millimeter in diameten float readily. "Float" or "flour" gold, whic!:
always has given trouble in amalgamation .and gravity concentration processes, floa:
easily.
~ohiteEl ~eeded
The machinery needed in the average small gold flotation plant is a rock
crusher, ball mill, classifier, flotation machine, reagent feeders, and a concen-
trate filter.
ExamPle No.1
'The gold was partly free and p.rtly intimatoly associated with pyrite. The
silver occurs prtnoipally with tetrahedrite. Results:
Gold Silver
Feed 0.210 oz. 15.08 oz.
Tails 0.041oz. 4.07 oz.
Concentrate 44.00 oz. 3000.00 oz.
Recoveries 80.5% 72.8%
+ 21 -
I
MallY years ago i.8 ore 1188 tJated by I!Itrail#lt oyan1dation, but the re-
consumpti~n or
tho
. p l e No •.!
The ore is a very intimate mix,~ure of arsenopyrite, pyrite, and pyrrhotite,
with calcite. The gold and silver ~re associated wi th the sulfides. Results:
!JQlS .2£.
Heads 0.35 to 0.40
Concentrates 7.00 to 9.00
Tails 0.03
Recovery 91e;O - 92.5%
Ex!!$l~ No.3
This is oxidized siliceous or~, the gold being free and not associated with
sulfide minerals. Results:
Heads
--
Gold oz.
.59
Concentrates 4.34
Tailing .08
Recovery 88.00 %
The concentrate of this test ~hen recleaned in a second cell assayed 8~25
ounces of gold per ton.
ExatP1e No.4
In this ore the gold is assoc ated with pyrite, galena, sphalerite, bi,smuth-
inite, and a few other sulfides.
1
nder a microscope the gold appeared free as
filling between the mineral erysta 8 and incased in the sulfides, parti cularly
the bismutheni te. Amalgamation un~er favorable conditions gave an extraction of
40 per cent of the gold. Resul ts t
Recovery
Gold oz. Silver oz. ~ Silver
Recovery
Gold oz. Silver oz. Lead % Bismuth % ~ Silver ~
-22-
I!
_ l , e No.5
I
This is highly siliceous gold 4re containing small percentages of iron sul-
fide and galena. Amalgamation reootered only 24% of the gold, and cyanidation
'l4/fo. Results:
~~.
Heatls 2.35
Con¢entrate 32.00
Tailing .43
RecQvery 83.00 %
The sample was ground through ~ -65 mesh sieve. Extraction of the gold in
the -200 mesh part of the tail was $0%.
E:x:$le No. 6
This is highly siliceous gold Qre with a small amount of pyrite. Amalgamatic"
alone recovered 75 per cent of the gold. Cyanidation recovered 90 per c€nt of
the gold. Results:
Gold oz.
Headis .43
Con een tra te 6.26
Tailing .03
ReCCi)very 93.00 %
Ex~ple No.7'
Heads 50.22
Concontrate 8620.00 1680.0
Tailing 1.67 2.0 97.3 %
Tbe value of the concentrate in gold is $172,400.00.
- 23 -
The gold in river sand is fine~much of it rete!'red to as "flour Bold,"
and 1 ts recovery always has present~da hard, if not insurmountable, problem.
Gravi ty concentration gives a black: sand concentra'te which contains much, but
not all, of the gold. The loss of sold is high and recovery 01' gold from the
black sand concentrate in most inst~nces cannot be efficiently made by working
it with mercury, and cyanide acts tbo slowly.
In view of these resul ts, the :placer miner may :rind it advantageous to add
to his kit 01' apparatus a flotation cell and a few chemical reagents.
These results suggest that poseibly in the future river sands may be profit-
ably handled by washing or screenin~and flotation of the fine gold containing
sand. The concentrate will be a nearly pure gold ready for sale to the Unit ed
States Mint.
Rragents
The reagents required for gold flotation are few and simple. The following
usually are sufficient: Soda ash, 0.5 lb. to 2 lb.; sodium amyl or ethyl
xanthate alone or sodium aerofloat;, .005 to 0.05 lb. per ton. If aerofloat
(15 per cent strength) is used, pine oil is not necessary, but if xanthate is
used, pine oil is needed for frothing. In some cases, a very small addition of
copper sulfate, or sodium cyanide, is beneficial. On oxidized ores sodium sul-
fide assists materially,
t' 24 -
I
Austin, L. S.: Metallurgy of the Common Metals. (1921)· John Wiley & Sons,
Inc., New York. Chapters XII, XIII, and XIV.
Bray, John L.: The Principles ~f Metallurgy. (1929) Ginn & Co" New York.
Chapters X and XI.
Clennell, J. E.: The Cyanide Handbook. McGraw-Hill Book Co., New York.
Julian and Smart: Cyaniding Gold and Silver Ores. Griffin & Co., London.
Taggart, A. F.: Handbook o·f Ore Dressing. (1927) John Wiley and Sons, Now
York.
Thomson, F. A.: Stamp Milling and Cyaniding, 1st Edition. (1915) McGraw-
Hill Book Co., Now York.
i- 2f) -
MERCURY, Hg, a solvent of gold, is used in gold amalgamation processes.,
Cost per pound - - ~ - - - - $0.72.,
CYANIDE, KIN, or NaCN, and cyanamide cyanide, has the following uses in gold
metalll~gy: Cleantng copper plates for mercury coatings, dis-
solving gold and silver in the cyanide process, and for depress-
ing iron and zinc, and for activating gold in gold flotation.
In cyaniding,the s~lution contains from 2 to 8 lbs. cyanide per
ton of solution. tn flotation, from .1 to .01 Ibs. per ton of
ore are added to tij.e pulp. Cost per pound"barpel lots,$O.15.
LIME, CaO, is made cheaply by calcining limestone. Used in the cyanide pro-
cess (1 to 10 lb. ~er ton of ore) to neutralize pulp acidity and
to promote classiftcation of pulps. Used in the flotation procesf
to depress iron minerals and as conditioner. It should not be
used in gold flotation, Cost per ton - $R.50.
ZINCllJST, Zn, used in the cyanide process (about .1 lb. per tun vi' ore) for
preCipitating gold from cyanide solution.
Cost per pound - - $0.10. '
ZINC SULFATE, ZnSC4, is used occasionally alone but more often in conjunction
with cyanide to depress zinc and iron minerals in flotation.
Cost per 100 lbs, - - - $3.25.
, COPPER SULFATE, CuS04' blue vlttol, is widely used (i to 3 lb. per ton) as a
strong activator ot zinc in the flotation process. It also aids
gold flotation from some ores when used in very small (.005 lb.
per ton) quantities. Cost per 100 lbs. - - - - - $3.25.
FERROUS SULFATE, FeS04' is a standard precipi tan t of gold from gold chloride
solutions.
I - 2e~
LEAD ACETATE, (sugar of lead), ~bt (C2H302}2' 3H20, is occasionally us~d in
aiding tho proci~itation of gold and silver from cyanide
solutions in the cyanide process. Lead nitrate may be used
instead. Cost per lb. in 100 lb. barrel, $0.11.
pmE OIL, steam distilled, is wtdely and principally used as a frothing agent
in the flotation process. Cost per gal. - - - - $0.45.
CRESYLIC ACID is used for the s$lle purpose as pine oil and is widely ~mployed
particularly in lead ore flotation. It is effective on gold
ore flotation. Cost per gal. - - - - $0.50.
XANTHATES, ethyl, ~yl,. and butyl, are universally used as mineral flotation
promoters in the flotation process. They float metallic gold,
but must be used in minute amounts ~ from .05 to .001 lb. per
ton of oro. Amyl xanthate i.s particularly effective on ox-
idized ores. Cost per 100 lbs. - - $O.20~
NITRIC ACID, HNO~, is used in a$sayi~g to part gold-silver. beads. When 'mixed
WIth hydrochloriO acid in the proportion of 82 parts hydro~
cloric to 18 parts nitric aCid, aqua regia is formed, which
is a strong solvent of gold and platinum.
Cost per lb. in carboys $0.055~
1- 27 ,.