Rua Jaboatão, 580/592 CEP 02516-010

São Paulo S.P. Brasil tel./fax: 55 – 11 - 3858-7724

email: excelbr@excelbr.com.br http://www.excelbr.com.br

Pneutronic Technical File

Board PNAL003A and Software

2.2.0

review November/2004

Pneutronic Technical File – review 11/04 REV03

 Rua Jaboatão, 580/592 CEP 02516-010
São Paulo S.P. Brasil tel./fax: 55 – 11 - 3858-7724
email: excelbr@excelbr.com.br http://www.excelbr.com.br

INDEX

1. User Guide ..............................................................................................................2

a) Components of Pneutronic. ..................................................................................2
b) Technical Characteristics. ....................................................................................2
c) Installation. ...........................................................................................................3
d) Functioning. ..........................................................................................................3
e) Maintenance. ........................................................................................................4
f) Troubleshooting....................................................................................................4
g) Accessories. .........................................................................................................5
2. Flow Diagram. .........................................................................................................6
3. Wiring Diagram........................................................................................................7
4. Wiring Diagram – Pictorial .......................................................................................8
5. Pneumatic Diagram .................................................................................................9
6. Pneumatic Diagram – Pictorial. .............................................................................10
7. Parameters Configuration Procedure ....................................................................11
8. Calibration Procedure............................................................................................16
9. Procedure for Basic Functions Tests - “Test Mode” .............................................18
10. Advanced Parameters Configuration Procedure ...................................................19
11. Basic characteristics of the Pneutronic Software...................................................26
12. Connectors Functions - Board PNAL003A ............................................................27
13. Exploded Drawing 1/2 ...........................................................................................29
14. Exploded Drawing 2/2 ...........................................................................................30
15. Exploded Drawing 1/1 - Pneumatic Valve ...........................................................31
16. Part list . ................................................................................................................32
17. Silk-Screen - Board PNAL003A–PNEUTRONIC .................................................33
18. Procedure to Test Precision ..................................................................................34
19. ERROR MESSAGES TABLE ................................................................................35

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1. User Guide
a) Components of Pneutronic.

b) Technical Characteristics.

Characteristics Pnau 003

Electrical Requirement 127 Vac ± 10%
230 Vac ± 10%
Electrical Frequency 50/60 Hz
Electrical Consumption 10 W
Default Value 26 PSI
1.8 Bar
Calibration Limit 4 ~ 145 PSI
0,3 ~ 10 Bar
Limits of incoming pressure 145 ~ 175 PSI
10 ~12 Bar
Average calibration flow 0,5 ~ 1,1 m³/min
Accuracy < 1% F. S.
Operation Temperature -10 ⇒ +50oC
Air relative humidity without 0 ⇒ 95%
condensation
Weight 3,0 Kg

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c) Installation.

1- Drill the wall using the Pneutronic´s back plate.

2- Replace the PNEUTRONIC in the support using

the four screws that were previously released.

3- Before placing the incoming hose, let the air flow

for some seconds so as to remove all dirt and
humidity.

4- Install the incoming and out flowing hoses. Both

hoses are attached by using two clamps.

5- THE INCOMING PRESSURE OF THE

EQUIPMENT SHOULD NOT EXCEED 175 PSI
(12 Bar). IF NECESSARY, USE A PRESSURE
REGULATOR.

6- Plug Pneutronic to power supply. Make sure the

power supply is compatible.

d) Functioning.

1- Choose the desired pressure value using the buttons and ;

2- Connect the nozzle to the tire ;

3- Wait for the “beep” ;

4- Push button for flat tire;

5- Remove the nozzle from the tire that has been calibrated and repeat the
process with any other tires to be calibrated. If you wish to calibrate the same
pressure value in every case, it is needed to connect the nozzle to the tire and
wait for the beep when the process is ended.

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e) Maintenance.
To ensure perfect performance of PNEUTRONIC, as well as its life span it is
necessary to adopt some measures.

1 - Never allow the incoming pressure of the equipment to exceed 175 PSI (12 Bar).

2 - The nozzle of PNEUTRONIC must be changed every time those losses are
recorded.

NEVER PLACE A NOZZLE “CLOSE-END” IN THE PNEUTRONIC BECAUSE SUCH

A NOZZLE PREVENTS THE EQUIPMENT FROM FUNCTIONING.

3 - It is necessary to keep the air line free from dirt so as to avoid the clogging of the
filter.

4 - It is necessary to perform a regular cleaning of the front panel of the PNEUTRONIC

using soap and water.

f) Troubleshooting.
If the PNEUTRONIC does not reach the desired pressure, and gives a higher or a
lower value instead - it is necessary to verify if there is any leak in the hose, in the
connections or in the nozzle;

If the calibration takes a long time - it is necessary to clean the air line or the filter
of the PNEUTRONIC;

If the PNEUTRONIC does not perform the calibration - it is necessary to replace

the nozzle of the hose just in case it is improperly connected, or to change it if it has
any problem, or to push the “FLAT TIRE” button, if the tire is empty;

If the beep sounds when there is no tire connected to the hose - it is necessary to
verify if the nozzle of the hose is not clogged or change it for an “open-end” one;

If it seems that PNEUTRONIC is functioning by itself - without stopping, please

verify if the nozzle of the hose is not clogged or to change it with an “open-end” one;

In case of doubt, or if your PNEUTRONIC needs to be repaired, please get in touch

with the Technical Assistance Department of your Dealer.

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g) Accessories.
The accessories of the PNEUTRONIC that are available are the following:

• European hose nozzle open-end;

• Pedestal to be used when the equipment can not be affixed to a wall; incorporates a
metallic hood to protect the equipment from the effects of the weather.

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2. Flow Diagram.

Initialization
PSP = Default

TP : TIRE PRESSURE
Read TP PSP : PRESET PRESSURE
MP : MINIMUM PRESSURE
FT : "FLAT TIRE" KEY

TP < MP
Y

"+" KEY
INCREASE
N ACTIVATED
Y PSP
?

Y
TP > PSP N

"-" KEY
DECREASE
N ACTIVATED
Y PSP
?
Y
TP < PSP
N

"i KEY DISPLAY

N LOAD RELEASE ACTIVATED
Y CONVERSION
ROUTINE ROUTINE ?

N
TP = PSP N

"FTKEY
Y ACTIVATED LOAD
? Y

BUZZER ON
N

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3. Wiring Diagram
Board PNAL003A

Wire Board Pin Number

Connector
Red - Buzzer- Positive CN3 1
Black - Buzzer -Negative CN3 2
Red - Transformer CN10 3
Red - Transformer CN10 4
Blue - Valve - Common CN9 5
Gray - Valve - Discharge CN9 6
Yellow - Valve - Charge CN9 7
Orange - Coin Mech - GND CN7 8
Orange - Coin Mech - Dry contact CN7 9
Purple - Coin Mech - +12V CN7 10
Purple - Compressor - +12V CN6 11
Green - Compressor - Signal CN6 12

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4. Wiring Diagram – Pictorial

Config
Connector
CN7

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5. Pneumatic Diagram

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6. Pneumatic Diagram – Pictorial.

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7. Parameters Configuration Procedure

This procedure is useful to:

- Set the pressure unit and the conversion unit.

- Default value of pressure.
- Maximum gauging pressure.
- Number of coins if any.
- Parameters of coin mechanism (electronic or mechanical).
- Compressor command mode.

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7.1 Basic Parameter Programming of the equipment.

CN7

1- Make a short circuit (jumper) on the 2- After the beep press “+” and “-”, in
config connector (CN7) showed at the sequence. The message “Prtr” will appear on
picture above, and turns on the equipment. display. Remove the jumper on the CN7 to
proceed.
Press “i” to confirm.

3- The message “T-4” will blink on display, 4- The message “PSI” will appear on display
then the message “1 Un” will appear. Use the “+” key to select between the options.
At this step you will set the pressure unit of “PSI”
the equipment. “BAR”
Press “i” to continue.
Press “i” to confirm the selection.

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5- The message “2 Un” will appear on 6- The message “BAR” will appear on display
display. Use the “+” key to select between the options.
At this step you will set the pressure unit
“PSI”
for the conversion key(“i”). “BAR”
Press “i” to continue.
Press “i” to confirm the selection.

7- The message “dE” will appear on 8- Using “+” and “-” set the default pressure
display. value (4 to 145) and press “i” to confirm.
At this step you will set the default
pressure value.
Press “i” to continue.

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9- The message “LS” will appear on 10- Using “+” and “-” set the default pressure
display. At this step you will set the value (4 to 145) and press “i” to confirm.
maximum pressure value. Press “i” to
continue.

11- The message “nº PU” will appear on 12- Using “+” and “-” set the quantity of pulses
display. Press “i” to continue. (coins from 0 to 100) to start the operation,
keep “00” for free mode.
Press “i” to confirm the selection

13- If you set “01” or any other number in the 12th step, the message “dUr” (Base Time) blinks in the
display. At this step you can configure the time of one standard pulse. Press “i”.

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14- Using “+” and “-” set the period for each 15- The message “Conn” will appear in the
coin (10 to 600 seconds) and press “i” to display, it indicates the setup for the
confirm. compressor functioning. Press “i” to continue.

16- Using “+” and “-” set the compressor 17- The message “End” will appear in the
functioning. display. It indicates the setup is finished.
“nO” – The system uses an external Turn off the equipment and remove the
compressor. jumper from the CN7.
“dEnn” – Indicates that the compressor
works on demand.
“cont” – Indicates that the compressor
works continuously.
For free mode the option “cont” does not
exist.
Press “i” to confirm the selection.

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8. Calibration Procedure

This procedure is used to calibrate the equipment.

To execute this procedure, a master pressure gauge will be required. Connect the
hoses in the equipments as it is shown at the picture below.

1- Make a short circuit (jumper) on the 2- After the beep, press “+” and “-”, in
config connector (CN7) showed at the sequence.
picture above, and turn on the equipment.
The message “Prtr” will appear on display.
Remove the jumper on the CN7 to
proceed.

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3- Press the “+” key until the message 4- The display will show the message
“Clbt” appears on display. “AJ0”.
Press “i” to confirm. Make sure to have 0 PSI (zero Bar) on the
pressure sensor, press the “i” key once.

5- Now the message “AJ60” will 7- The message “End” will appear on display,
appear on display. Make sure to it indicates the setup is finished.
have 60,0 PSI (4,14 BAR or 414 Turn off the equipment.
Kpa) on the equipment ( Pressure
Sensor), because it will influence all
the gauging processes.
6- Press “i” to confirm.

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9. Procedure for Basic Functions Tests - “Test Mode”

Basic test mode
This procedure is useful to test the basic functions of the equipment.

1- Turns the equipment on and presses the 2- The message “T-2” will blink on display,
Flat Tire key after the beep. then the software version will appear (2.X.X).
After that, the equipment turns itself a
manometer, and a pressure value will be
shown on display.

3- The “+” key turns on the charge valve for 4- The “-” key turns on the discharge valve for
one second. This routine is very useful to one second. This routine is very useful to test
test the valve and shows if there is inlet the valve.
pressure on the equipment.

5- If you press the Flat Tire key, an idea of 6- If you press the “i” key, the buzzer will be
the internal temperature will be shown. tested.

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10. Advanced Parameterization of the equipment.

- Flat Mode
If activated, shows the message “Flat” on display when the pressure on the tire is
lower than a limit (set on the software) indicating a bad tire.
- Over pressure
If activated, increases the period for the first charge of the process. It is useful for
calibrating brand new tires.
- Ball Mode
If activated, decreases the period for the charge process. It is useful for calibrating
balls.
- Deft (Default restoration)
If activated, the equipment returns to the default pressure value 40 seconds after
last use.
- AV Mode
If activated, allows the use of sensor for high pressure and increases the period
for the charge process. It is useful for calibrating airplane tires.
- Coin Mechanism Type
Set the type of the coin mechanism, electronic or mechanic.
- Counter Type
Detailed in the first pages of this manual.
- Counter Reset
If activated, reset the counter

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10.1- Advanced Parameterization of the equipment procedure.

Coin mechn –
CN7

1- Make a short circuit (jumper) on the config 2- After the beep press “+” and “-”
connector (CN7) showed at the picture simultaneously.
above, and turns on the equipment.
The message “Prtr” will appear in the display,
press “i” to confirm.

3- The message “T-4” will blink in the display. 4- The message “AdV” will appear in the
Press “+” and “-” simultaneously. display. Press “i” to continue.

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5- The message “Flat” will appear in the 6- Using “+” and “-” set the percentage value
display. At this step you will set the pressure and press “i” to confirm.
percentage for showing Flat on display. Example: If you set 10, it means that when
Press “i” to continue. the pressure on a tire is 10 percent under the
pressure set on the equipment the message
will be shown.

7- The message “Or.Pr” will display. At this 8- Using “+” and “-” set the percentage value
step you will set the over pressure and press “i” to confirm.
percentage.
Ex: if 10 is set it means the tire will be over
Press “i” to continue. inflated 10% more than set, and come back to
the set pressure, all automatic, but only when
started by the “flat tire” key.

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9- The message “Ad.SE” will display. This is 10- Press “+” until the message “YES”
a factory configuration. Press “i” to continue. appears on display.
Press “i” to confirm.

11- The message “bALL” will display. Press 12- Set “Yes” or “No” for using or not the
“i” to continue. feature.
“Yes” means the equipment will be inflating
balls.
Press “i” to confirm..

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13- The message “dEFt” will display. Press 14- Set “Yes” or “No” for using or not the
“i” to continue. feature.
“Yes” means de default value will be restored
40 seconds after last use.
Press “i” to confirm..

15- The message “AV” will appear in the 16- Set “Yes” or “No” for using or not the
display. Press “i” to continue. feature.
“Yes” means the equipment will be used with
high pressure tires such as planes.
Press “i” to confirm..

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17- The message “CS.tY” will display. At this 18- Using “+” and “-” select the proper option.
step you will set the coin mechanism type. “n n EC” – Mechanical
Press “i” to continue. “ELEC” – Electronic
Press “i” to continue.

19- The message “Cntr” will display. At this 20- Using “+” and “-” select the proper option.
step you will set the counter type. “Ct-1” – Coin and Free counter.
Press “i” to continue. “Ct-2” – Coin Counter .
“Ct-3” – N2 Counter.
Press “i” to continue.

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21- The message “rS.Ct” will display. At this 22- Using “+” and “-” select the proper option.
step you can reset counter.
“YES” – Reset the counter.
Press “i” to continue.
“No” – Does not reset the counter .
Press “i” to continue.

23- Now the equipment enters in the basic parameterization

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11. Basic characteristics of Pneutronic Software

When the equipment is turned on, the default pressure configured (for example,
“26” PSI) is shown.

The keys “+” and “-“ are used to increase or decrease the value of the pressure
shown on the display (chosen value). As the value on the display is increased or
decreased a “beep” sound is heard. It can be noticed that the values shown on the
display change more quickly (to make the selection quicker) after the value has
been increased or decreased three consecutive times.

When the “FLAT TIRE” key is pressed alone it starts the calibration process in a
flat tire. CHARGE is activated eight times, with a short interval at each time. The
equipment reads the amount of pressure each time the CHARGE is activated and if
it detects a pressure that is higher than the minimum (“0,2” Bar) it will shift to an
automatic calibration process.

This “FLAT TIRE” process can be aborted by pressing again the “FLAT TIRE” key,
only before it starts the automatic calibration process.

When the “i” key and the “-“ key are pressed in sequence the message “Cnt” shall
appear for a moment on the display followed by a number between 0 and 1999
indicating the number of calibrations performed by the equipment.

When the conversion key (“i”) is pressed the message “PSI” (or “BAR”, unit to be
converted ) appears for a moment on the display, and then it shows the converted
value.

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12. Connectors Functions - Board PNAL003A

(a) CN1 - Light Connector.

CN1. + 12 VDC
CN1. - - GND

(b)CN2 - Data Communication Connector

CN2. 1 - URX
CN2. 2 - UTX
CN2. 3 - CLK
CN2. 4 - GND
CN2. 5 – VCC

(c) CN1 - Buzzer Connector.

CN3. + Buzzer +
CN3. - Buzzer -

(d)CN4 – In Circuit Program Connector

Factory use

(e) CN6 - Compressor

CN6. + Compressor Solid state Relay +
CN6. - Compressor Solid state Relay -

(f) CN7 - Coin Mechanism Connector

CN7. 1 – 12 VDC
CN7. 2 – IN
CN7. 3 – GND

(g)CN8 – Keyboard Connector (+12V)

CN8. 1 - VCC
CN8. 2 – Flat Tire Key
CN8. 3 – I Key
CN8. 4 - - key
CN8. 5 – + key
CN8. 6 – Led -
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CN8. 7 – Led +
CN8. 8 - GND
CN8. 9 - NC
CN8. 10 – NC

(h)CN9 – Valve Connector.

CN9. 1 – Charge
CN9. 2 – Discharge
CN9. 3 – Common

(i) CN10 – Power Supply Connector

CN10. 1 - AC
CN10. 2 - AC

(j) Configurations
CF1 - Configuration
CF2 - Configuration

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13. Exploded Drawing 1/2

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14. Exploded Drawing 2/2

00600168

50000197
00600167

00400182

00600170

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15. Exploded Drawing 1/1 - Pneumatic Valve

00400572

00400571
16. Part
00400058 list - Pneumatic valve.
00400057
00400569

00400519
00400573
Repair KIT
50000234

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17. Pneutronic Part List

Code Qty description

00400533 1 ABS back housing

00400534 1 Aluminum front housing
50000210 1 Piezo keypad
00400222 1 Hose support
00400549 1 Wall support
01300011 1 Transformer
00400182 1 Window - polycarbonate
00600167 1 Top tire panel
00600170 1 Bottom logo panel
00600168 1 Middle instruction panel
00400032 1 Rubber back finishing for screws
00200003 5 Clip on car chuck
00400204 1 Clip on truck chuck
00400179 1 power supply Wire
00400235 1 Hose - 10 m
00400236 1 Hose - 20 m

50000201 1 Board - complete

50000021 1 Pressure sensor
00100114 1 Display

50000202 1 Top illumination kit (includes buzzer)

00400001 1 Buzzer

50000203 1 Valve - complete

00200073 1 Valve Hose connector
50000234 1 Valve Repair kit - membrane, filter, spring, piston, housing
00400572 1 Solenoid

50000223 1 Relief valve 230 V

50000194 1 Relief valve 127 V

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Pneutronic’s Technical File – review 11/04 REV00
 Rua Jaboatão, 580/592 CEP 02516-010
São Paulo S.P. Brasil tel./fax: 55 – 11 - 3858-7724
email: excelbr@excelbr.com.br http://www.excelbr.com.br

18. Silk-Screen - Board PNAL003A–PNEUTRONIC

33
Pneutronic’s Technical File – review 11/04 REV00
 Rua Jaboatão, 580/592 CEP 02516-010
São Paulo S.P. Brasil tel./fax: 55 – 11 - 3858-7724
email: excelbr@excelbr.com.br http://www.excelbr.com.br

19. Procedure to Test Precision

Objective: Testing the pressure measured by Pneutronic against a master meter on

different temperatures and pressures.

Procedure:
0 - Go through calibration procedure.
0.1 - Close the equipment to its normal use (with the cover in the back).
1 - Turn on the equipment and wait for 10 minutes for temperature stabilization.
2 - Turn it off and turn it on again, and enter in the test mode.
3 - Test different pressures
4 - The temperature can be changed to another value. Wait for thermal stabilization
before further tests.
5 - Test different pressures.

34
Pneutronic’s Technical File – review 11/04 REV00
 Rua Jaboatão, 580/592 CEP 02516-010
São Paulo S.P. Brasil tel./fax: 55 – 11 - 3858-7724
email: excelbr@excelbr.com.br http://www.excelbr.com.br

20. ERROR MESSAGES TABLE

Er1 – Board Problems, contact Distributor/Factory for technical support. Not user
serviceable.

Er2 – Valve Problems, check the diaphragm of the valve.

Er3 – Verify that the incoming pressure (compressor) is below the level necessary to
obtain the desired calibration. It is also necessary to verify if the air tap is closed.

Er4 – Calibrate and make the basic parameterization of the equipment.

Er7/Chuck - It is necessary to verify if the nozzle of the hose is not clogged or to

change it for an “open-end” one; It also appears if the nozzle keeps connected to the
tire more than 15 seconds.

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Pneutronic’s Technical File – review 11/04 REV00