Megaflex Catalog
Megaflex Catalog
Megaflex Catalog
E.l1lI,,'n
MEGAFL,EX
:2
8
10
~-
.....30 31
M EG;AFt:E~ l~ MI ~G BIEUS aM' m,il!F1l,J'fac£u in rad the:rmopl\llli&liC p~lyulFe:lhane. wil'h oontl n,uQ,'i,;J$ s:pJral
s~e-e.1 ords, o
This lypa'· of belt, et~'Vero,p"ed by 'o~w R~EH)I~ch& De'llelepI'1FmrU,cll'fu.rs.'@ood[IFu1fln'ii'l.Q qh.:il!I~J;;lelf11$~~~and
hightraGt~onloads.
T'Mey are esp:e¢lialiy :s,uited fnlr:power t~BI,n3m~s.siriri and ~O'Y'fiying w~1h hjglh loaQS.~liilil'ld lf1igi1spee~5 (!:.I:p tG 1QJ)~lQRPM)Tlhe>SddUiQIl afa nylon :ctlatlng on the tee'th 'during pr6tiu:cliior'! Illr!i1l30Ci;)s;1h11l rr,j,j'ilnltl1"g IP:ro:p;efLies ~tlr sp:etinc :a!pp~lle;.att~'!1!i$ !,~iuoes ~he nC)nsefrlGiiG:nal 111M ,eoefficie!l1t M.'exlJ;a ltiflCkilessef s.piSiCh:!1 ooa:t1rtgl is,.~lso pO$~tll~ 1l)nrlihe, ~.ad.k ofH1!a beilt g,fferlng ~lra proWclh::m <i!~<\li!lst aggtr~:S,5j;\lie heavy prm;:hJ¥ffi. or Megallex bell!;; a:re!n.dy endless. enablrngthernto deilij~f 1t~~!1lpIUQrlal p~rto rmanc:e,
1)
fh;~ body oJ Ule be~t is po,lYl!Jlreihalulj. o'h!C!ira.Cl!!rj2:ed high ilev.-e~$of h~~dnes.s :alnd to.01h we~r resrsl!afqOO .by eVi~nl in lth~prel.i<.e:nQe: of :sMek a [111~~l,Irge l~iPdingh 0
I • • ._ '",", •
High sL'fle:ngth ~teel t!1i[IS!Or'ln'ltembers e!lo-w hfglh hreakdl'lg lo~d and extremely toweJorf19atI0J'!, The.co:mb'ioalion of thl3J:!i~ high grade m~lenal5 imprrrv~'s belt perrmmarlO:e which .oan be;summarised$' f:oIIQ'll!fs: .• e-)iiceplii@n"allr-mistall~to~!.l:uasion and ~Iooth shear ~O\iVqgem:den~ of frit,tiOlf1 hfQ~ne~jbiIJly ,(high me\'( OQms"<lvai'i;j,ole) ~on e ~mltem,pet.aiture~esis.l'a!rl!oo (~O,ec, ~ruicJ QU, grease, BOO gascline ~e5i'slandl
~ C-on6t<l!!1ll diim~ootO'fClt
loW ~r'IMensjon
~ .~ -
., L~nglhcdnstaTn
., High ·O\\lbra~jon~*_$i$l:ance;
~ • Ageing, HydroIY'$ls. O~one resiSl:!'!l1It Working ternperntU(e ~30"C ~+,810·0 High msisl1iim;e to Qjis. 8p~a'Sies '<lI1'!~ G~f!io1il1~ :;." Falkly Acldi"pmofand A~k~thproof
;
-with Iiltle ~tr'~ldhi09 .:a!'!d '19P n~)il:ibil;lty ~ ILlnear .~pla.e~$ .u:P!~ 7,('1Il'!1V~~c~
2·
BOIDY'
ME;~AFl~X' bells .are· man[.iifaGtlll~d !;l!ilh lhi$mnQpl~$l!ic. P,oliYi>l~lh:ane 92· .shorsas, $t~IFL~a ~dL S.peol~1 compounds .l;Ire, i3iV.<Ill\ab!e n reques.t(dilli9'reriil ~1al'd'rneS5ie$,5pebial p~openJT~~.) o ;plea~oonla~tO~lr ooohl'IiTcaJ s.~aft
IMEG'AF'U:_;X
Wi,1IJ~ei
HP HF: HlPF
: Hi!Jh Pert:Qrtl'l!'ln*Joecord:S~ ha\l'(;j·2~% more' slrenglil'rC<lip~fi;:ltythal'k$l1~ard .00000iS, High IFr~xibir.ly CQrW; e1l1'l1, a~:pt smfllrenndl,ery and fdfe'l; ,L'jIiillrielers'lhlOllnSl<Im:lard
cords.
~ H~~hPer:fmml:!rnoti:<lndFIIe:x$bill~ycords hav~ 25'% mare Slreri9;th Ol8paclly m Itle HP k~ cords:, but Uu~¥ are more ftle!;;:1o,le than lMe' iMP 'COrds·. ~NOX: : Sta~1'11e" sJ;~.eJQmd~ have 2'5% les~$l1reIt9:th Ck1!pacily 1~<1lJ1l s:~af1;~ftlcordfS,"
IIDErNlJ'llflliC.ATIION 0'001:.
1) Mb 2) !r11]1
ll'l!is num'b~r jndto~les tI~e wic:lihof. the Mit reques~M. lhe "'.aJU~ is: in mrn Iror .81 b~1t YI,IHh pi~ch a rl"l rn m, 'and ~nliiIil.Qn:e:5~O~ben with. ill. piitQl1 II'! inohes. a 3} AT 1'lhi$ 'Clld,e oornw;l(l5i~ by rel~l~rs ~ndiyal~$ selecti'tJin,of pmolile tl1e 4.) 110! ~us, o!.u~beli" h'tdli~llEls.llha.$t:aIF<ld300 pilc% ,oflhe, ba~t It is®(>;p~es$~drr'l mOl 5} 110,01[1(11 :Th~ I~st iTJ~mnbe(fndi~~e$·'~he l.e'ruQith thie bell .alway,s'~n nnmregarrlle.ss or plt(ih {Jf ;SPI~CIA.ll M'A!NUFA:C1iURES~ ~¥S ry ~eU is GlM~f1;;1ble Witt'l, parikiL.flar manuta.clul'e Tilm tfTeJollO'will'19 'IJM:
~I
NFT (Nylon Fahrio en 1r-ee~h) spe'ciai QOrtis. fon re.q,ule"5tIt is pos'IlU:iJe ~o ob~~~ h.lgl1!perl'ot'marlce arid hig~ ne;xibnily com ,*no:~ 'for avery pilch e:iI pliMl~e oontaot ~.l.Ut~ctRlii~1 ~Iaff} ext~a ~I!ing. (~1ea~'CQnta(.HILJ,rMarfWl' !1Ivaltr-alle h;l thi~okne~:sortihiel~t:!i;Iir<.'l, clla~;l1g Olllllolhe slbore
hardness required)
~AVAfC
-TE.NAX ~UNATEX: ~ HOIr:II1E¥ COJ\,[B .
.~ PU BlAClfU;;·E.LLULARE ·~PUYHlOW
~ NEOPiF!JE;NERUBB~R
3'
An' ,.AnO,'~A120
..!!f' HP
~P~~'--------------01
,x
P__1< M
x,
>0
'0
(;I
eM
.x.
1M M
M 1M
M
"7"_'''''''
--~ M
M
PI\!
~!
M
MI
M ~ ~t,1I_M M
M
M M
M
PIA
M ~, M
o
fit iii:
,. '~oo\}!o~
• .. on ~ue,!It !Nfllll rmni~
1~1l!'O'IIIlliItl!~,
Qu'anlitl"
--
---
--
--
- --
------
--------
--
NFT
N~O!llfaJbFi1cl~ieUI coatll1l,g,.
lhe;bej:tS!eelil'n'II'eC:Ofl~ad mi3i!eria~: Green
GO!OUf.
HO'NEY COiMlB,
wiUl10w ~ri;cHoni1lJnidl less nol'Se Coottli\glllsed (o.rr cOOve)t:i!l11Q'
lr;aatliJi~llf~b'~e'r 'ooil!iling 4.5, m m 'sli!m:lal'd lhickness;, IR.f3d COlour; C03~r:ng lus.s.d fQI' thep1!l~~k1!9~n'91IllI'u:lustry, nalliJ ra~ rubber wijlll gQ.Qod' resfll:enoa and high Milar r,esirs[ance. Very goodwater ~E!sis~!I1oo,
AVAFC
Polyureth!~ 11'81 OOai~I''!'9. 8S~ s,ho,~!2A bo1limness. S!:<'.Iru:i<.llro Ihi~kU'll~&s2mm. TransJ'farent G®lolllr. Coatrriij! Ui~edf.Qr oon",,'eyirigab:rn&ive m~Jeri:a~s; hlfgh frtctf:pli1l viri~hl mJ$rfLc[>elrlt. a~d Vie!1'\j' gQOO re~i$tanoe to otl',
INIEOIP'RiENE,
5¥1I'I1thstU'c [ubbeu ooa,HInQI7:0~ 5~OIll' A, g~ayJb!ack odlol.lf. O~aUl1g used [O,r'COn'veying demoate r<lttOI smal'~mi3f~eri,al.s, wlr~h 990d ffi"$l:!>talniln:ell) ~Qllan~l".abrasjves, r.lW' material,~ !iiO~1 U~Ijr!m!l91:e,arid s:e\lfe)j~ingYfflhln:g:.
P'OROt
Open cenu lawe IU!Opmlle~ (rubber) ·~o.i1lJling10·' sti;~.~eA 18,r.@ICk COh;H..Ilf. Qoati~g IU sedb Gm,yeY~fIl9 r1r,a:gIM:e, ma1e~ials~ liHaller~MI with AiShr!l'iol~n aoeHl'ci,ent, in~e:rmed~@!le' re~is~ance. ~i1a!liul9re<!:5e .. to
FiDA.
Sp.e'Gial po)yurelih<lne, usti"d toO manUlJa~!i1re. tI'Ie h-ti:lt,~m ~e,q"'iEl5t The ~e~ultIs a !;p.e.cta~be~t '~$!¢din the 'r~o:dl fndustrcy.
PU YIElllOW'
FQ~r;ned pdlryum.elha-ne "OOatrqg 5()~ !l!hO!~(A" Cna!ill1g uS.eg tair vacoum' QClnveying s¥sl~:ms,. wnhgO"Qd resist:alr(u.eto IU'railonamI9:(IIp~ ~eSi~t.en?e'lI? ll, ~ .
DOUBLE iE,EliHI
Il]ouble tee!th bens Ga11lbe m'U'IUlraatt:Jlr,erj fUll I sllee"Ve mt.l~ti31waYiSO be pt.!IitMsed. on: Ir;e.qlJlelltifihe,
TE~AX
NaU.ll-r'8~ IrubtJefco~~ll1!.g 4.s~$hrQreA. Vulcan;~~MJ liIi"ld
II~W!i~li~s. RirlId IC(Jr6u r.00~!iJ'l9 useq'f,orcorn\\\~iry~i~Jb~si:lle ma~eria~$. hitgih fri:t:Ucn IcoeffL'Cielili~, gppd We-iii, rre-slst.a!l'llGe-'al'l.dresislalnltl:o'w;lllter.
wm,
m'lJi$t:
~~way~bar diS(Y$sed
UNAiFEX
rN:a:UJral rub!i5er c~~ti,",g ·42'· s.ho~,A, Joint~d~n,d ,91!~~(t ~l!!d'COlo~,w, t;g~n~rm ~SWrQfe~:mvey,i!,!g ~11:J:r~..§il¥,e Irllatetio.ll::." WJUI tJlgh rlf1j~!ion loo~ffriciel1t 9o.ed W~8~r ~~isl:a!'lCe->ilf\ld roi~sl.an~;~o;wa~ff~,
CLEATS
Sev:erall<;llild ¢ clIe'~1s ~n bewelcled 00 U1!e Ib~lt, corll~c.t ~ur~dhl1!l~1 $,t~~ for the, r.arn,g~;a\l$Uablfi!.
:5
MEGAFLEX
ME,GAlFlEX
from nom
Oil reclISlonil.ma(:le m.mlLlmdtured bells, ~'he¥~lrill' avail .. tJ1€: too~h by ~OOlh ~hefoUowfl1lgml1ig~: on ; .500 m to ~9.800 ml![flgth U)OQ m w 19.800 m le!ng:thfur nylon fabric-:~l'leih "Jsrsion,
-1.1
L.0ACinN
I 1-
'l"'fPE
VII'IID'I''':(~I1!'1}
111
~l
'"
,~:!i'II
20
07~i
~~. __
_47
""ijo ,ll.'i
1I0}L
100
~oo
Jl_.1_
00
--1tt:1l
:~.~~
--
-- -
--
- - - -- -
'WIDtH
P,Ili'C·H, [mm] W,IPliHI
[mtn]
Wn:),Y:Hli(.ll~RANeE
~mml
THIICKINiE5S
ND:MIINAlLnlli('jIKN.ESS; l[timml1l1l~ iIHIlP KN ESS; TOLERANCE:
[mm']
_I..
·l(HI·~1_2;
·M
1M
l~
1. Q.:5
WEIGHt
TY,PE
WlD"rH~m)
~!I
2ji
16
-2~
lJJ
5~r
11d
(,5
10~1
21Q
100
--f2e'---A;Tto'
A:f2m,
ho.
~D
i2
l!iEli
~~
1$ll
300
'600
A~"':"
~.(!
-';5:
lS!)
2i:It)
~i:I
97'
--RPPS
2fQ'
1M
J:le
300' ~1i"li
01'5 {~ 197 300'
100
00
'·4001
~oo
11.95
,2~~
400 800
'Jill
06@B,
.Bool
~'El
.~~
700
'~'OO
ss
Q25
1~-
.295
lO~
~37
1i62 o~~,
~~.
§5
~-
~~oo~Bii'
150 ~_t. 1S!5
"00
'660-.1 -
19~P
m
6f:1O
'4@
~~(l
~.tge 900
9QG
_______".."..-
325,'
~11'~
1:77,0
flis
:m
- 31
·~Gi
1:0~ 6"
.:;:00
,2Z!) ffiOO
'6$
ss
no
..265
00
~oo
122 1~
1aJ
~~o
~~5
27() 8®
MEGAFLEX
1) Ch:o;iee ·of be:It.lpit(llil,j!.Iulley.s 2') Ch.oiice ,o,ftli1e l~e:lt w~dMtiI. .:3') Cord eOil1,tlro~, 4} IFlexiili)~llfrij! leol'llti:'@I.
KW
power eillgine
m.!eg:e:n.d
L".,
Zan
l
til
rnmr rnn'l
mm
rnm
baIt widUl
n~ w,~~hI" m~~h
li'ltera);o..9
'lllilfetlj!'
ill"
d[jY~f
PlJIIe:t
c~
D~~
[)~
F~l'1~
P&~
F
N N N
.--
-----!!"
·.8) To choo:sethe betlt pUch use tab~l:e·~i1pag.1.2.; for new app!l i:catio!'l s RPP pit.che'$( are su:gges~ed. up ~9 5KW RP r?5, up to 10KW RPP.B over 1Ql KW RPP14 b) l'iU' ehoO'.$_ethEil'. O·IOIf· n teeth {c:z:", .~} of l~e. PI:!Ill~:s try ·to,!IS$l: an Ul~ ~al >spa.oMivaii'[able, a 'mi!'ifrmum .of 12 te~th in ra(j mesh is 6uggestB:cL Pr~m~tJiveiameter pli.I~lleF n'~te>e:Ul 'pitch . d
Ill:
'a} TIiIe ItileR ~eng;~1:1 i II~ (:a[f1'prolil:kna.le'ly)spE!H1!d w bel IraiHGI1:~ speed ~a;~[ol 1 ~ Fors;p:edflc ~engLth p·le.:lse 'conlEicl (T!Jj r :.$,mff.
b~
Pc
P~pil~·l.m~ , z
·e
ft
.1,0.10101
.Zm = n~te-ethin mesh omdriv:er pulley MAX COMPUTABlE Tf2iETH g~ 2 P VWem [Pewer transm ~U~d each lOOU11 in me;s·11 and a.am em elf be']t wkith. by
Cs~s,afigily factor
DgOIl :;:::
3)
Co~ds.con~ro.11 I
lhe traetion reslsta nee Of th,e beilt must meetIlhE.t~6,~~OWirrlg fOrmulal;
A\. -.,
EXAMPLE
1 ;2:
1)
Kw, so ~e
z
:&5 • n
5<
Z,ll=Z:,'
c)
=
1
,21i00
'2)1
12 teeth l n mesh
z~
='40. t:e.ett;
b= P'G~·10000
2-1.4·100crO
::::::>
p~-Z~·Z1
3 ·1.2·40
=1GJi.4mm
3)
,Cords, Olrntlrol C
The cord of the belt will be ok Jf iilis s~Usfied b'llhefonow~ng
max tl"aC'Uotll Ilo;1ld'~If: w + (F Uim~~
.C",) F ~=2:Sg N
F ~ = .2 Fy . '(!lOS 11
F
{s,i;!ep.ag.30~
-
W~~
In· rl
4)
mliiOK
_."
a
il:1
4) Fl~el*!ilbllity Qon!trQt
'Z"
n,
~.~
L""
. ,..
z",
.~
t;
mmbe~t
rr!m
mgs:n
E11l_d'ii'i1~f
llu11ijy
fntll:r.;3'l'llfj
Dpl
rtlm
D~
F ~1'111!!~
F P'
m!!rl N N
~r~r~ factor :prJirI'litl\llill d~m_ Cri'lJ.i!.fp~~e·y :pril'mtiv.e rl!em.crlll·!;:il p.u1[eJ' rna>: 'force ~:obe ll'ilnsmlt1ied jlrn'bQnsiiofi
'1 IQO~'hJ '1 em widlf! iricliDn Cl:l.8ftli.:;[~m
F~!!!=i
N/cm :romE!mnsn,iltetl by I
~.
m
N
mJ's2
miI~
aGOeIImi:\lon
a)"[ochOOsf;l'the bell pitch us.e table in pag. 12 : for rH~w-applicaUoinsR_PP pitches;~1"!e sl.!.ggested. uplO FII s 3'000[14 R·PP5, I ~ .
o~r
RP p,g RIPP1t4
F 11::=
Q • U +. ~
•a
b} To.cRoose
the nI ~ of'leeth ~41i;Zi2} or the ,pulleys try to use-a IIIthe r-adis~sp.ace aV€.Iila;b'le, Sf 1iI1~"imum of 12. te'€lth 1n mesl1 ls sug9;e's'~.ecl Prim iliv~ (i iarnel-ef pu I:~&'F n" t.ee!lh . 'Pitch
. IT
~peetlr'aflo1:1 Length (z., . p.i'ld'l) + {2· OSntte dista nte} speed,ratlioc;' 1 Len.gth '2,1 + 1.57. fD~1+ D~~J"I:- Rr Dp1)2 {D . . 4· ~. For specmc Ilength pi ease cOntaclt OUf staff.
b=
F"lI'Ila~ ·C,
y•
·1(11
F p"Zll1 Zm :::::n~teeth ~ mesh on driver puUey M~ COM IP'UTA~ls'TIE ~TH=t2 n IFus; = Fcm;e tll'ansmittedby leach toothi n mesh 8 nd €acfmcm of belt wldLh.
Cs= safely r;!!C:~Dr(s,ee ~afely ritJctof t'able P,'Hf!.13)
3J
IC:olllds 'C,ontroll
The traction resistance of the beH must maeUhe
fO~!OlW~ngormula: f
4)
Fiexib:jtlitycontroll ,
Chec:k, th~ t all ~he cr~teria the 'beU data f,lel'xibiHly has be;SnIconsidered! o'f (the ~e~ibiHlyli~em~ til ebelt fj,ata) in
Hl
E~PLE
MEGAFLEX
Q=~5(lO[JoN
2100~'lm'~n '300iJmm 1: 1 100 rnm ~1iI the driven ~ilJlley
steel
hi)\,!!,
2m/5
guidEN;):"b.e~t 1,)
lK,~n'doh~on¥eyJng
shook: toad
a= 2: mJs2from data
HjPPS be!I't D·:;!: b) teetbQ pulley ~.
SP we-cMice
pUch
~oo ·3.148
:ZJ,=Z1
c) BemengMl=(
'2:)
'"""""" --"
':iii
75 mm
::::),
If II
N s-ee hem 1
c~
z~
1F,f.5P ;:: '~tompagie.,25'''''10 N "".i 2 :teeth frll mesh MAX COM PUlFA:B l.~: chrn<i:s:ed·.pi81ts i
as RPP8
631:2
3)1
C'ordscon.tr,o!I,
The cord ofthe belt wJ IIIbe 9k if it. r5:~,tt$.fi'ed by thefo:II'owi ng liiI1axfia.cthli!1llload 2: iF j:!\* (F II~~ "C~), IF!) :2:F" 4500 :t\I
(5.ee pag.:30)
-+ (4S0'~ ,1.14.)~ 10800. ~P'P.61J1~J.:s ma~;r; ,C'Uon loa~,j.oJ12650 N ~othe CQrds ,aiLeOk a ~
mal)!:~f:actmoin II~ad ~45!llrJl
M EGAFLEX
[K\iV],
10
100
500
5000 I~RP'M]
Taib ... A
XH
75 ~---
5Q
1.2'
H1
10 -
1000
:2000
3000
5000
8000 F UI[N]
Tab. B
12.
SA.FETY FACTOR
MEGAFLEX
.r>
.FtoUif!lgIF~i.ctrlon lP,olyur~thaf1e,J STeEt pol.)IIL!r:e~tlan e I NY LON! IfP,olY,UfellhalrJ e it\liI~llSTEEL IPIOIYUI1~'~hal1e IHI NYLON N
l/rol:V:I;l;!1lt IF!'iiction
~l:::'
0.7
0.3.5
O.~5
~t,:::O.35
~~ t:;:;
~.'=:
B~ARING
'f'.ib Ie n, ,4Safe,ty fae;oor 'ihe eholee 'Oif~he'Siaf~t¥ 'fadoll" SiT dep9ndsOi~ the' IOjper,aUng (lrmciitioras. Th-e folh.')wll'1;g ~ialble, shoMll's.~he valae to lbi3:used: STEADY LOAD
1 l.QW
SHOCKLO~b
t.4
1.1 2'
AM~RAGE
HI~H
13
MEGAFLEX
TS
belt data
n~!
..
I-'!!J-~'
12.2
Fu sp'
N~bn1
pls~e~
Wom
1Rpfliil 11/1i!O'in
FU$IP
Imc~
18'
'1 7' 15
I~~~
10
24-
000 400
Rpm.:
Ftisp. I?spe~'"
100 200
60
2~
nnaa
0.077 0.110 0.147 0.1 8
0.000
sao
2000
3000
50;()O 1000 1500
'7'50
0.75
11 ._06
20
19: ~9
Oj3,3
DAB
0.3,3
~OO,O
14 1312.
.25.
11
a,
6000
.9·-
.2.1 7
11 ]fi.
'" Far"e0 trnansml~WA::Iby~@chkloPthifi meshOl~dI :eafih ern Qr b~ll"Vid~h Power Irahsmltlied by eOl~h k;O~h in meRJi1JI:n:d 'ea"h ~fllIof~ll. wiimli O
R~IL,lHon$.lJer m!f'lu_te
6 HilS,
11
.~Q
16
595
2:5
II II
32
50
1
II
15
110
40'&0'
1151)
:9.69
1260
'199~
r :3020
6,130
~ I'I1ln!m\lr:T!nl~ teetl1l ef the pull€)! (?If QfI! '~he~~ (If d~ble ~~~h bell
'z ~
15 301mm.
MEGAFLEX
belt data
· ~J
J~~h [or ~1ll1Kl1!J-d lfflrl'ii.on rr.glm 1,5"()O mm t-o 19.efiO IOOl .oooilM'b~ '!,\tIQIH
~.ctr~t~
...-::........---------+,;:;;<:@:J1
zs
'D 4'l:)
20
·49
,4,S
50
0.000
0.16"3
("~32lQ
SOOI 100'0
150,
2.9.2
4.19"
100 '~OO'
60 SO
.4!!l
4·]
0.470
1.37 1.9S
2.47'
4A)O
F'(l}p~a-
300
4541
3:9
0)31'3· Q;7S,
·~i17
300Q
,8.33
1.00
111.1QO 17.33
31
1)!.eM'lII.iUens·lJe~ I1I;Jrl1l.lI~
·8000
5000
1'2~.'61
13.3-3
r!J'Sp'"
~prn-
F~roe ~rra~!;imr,tlie(Jb,y eaclill tOOth In m~sPl MtI ,each ern ,of be~t..... i:d[h
be:Ji"Y'dth
116
:25 21:30
3:2
51
4440
1':29'0
2710
.16750
15
110
I
'1 !lilll
.9050
t3!60i!:i1
FLe){U3~LlTY
12
II
mi:.nl!in\!l[l'l 1"1. or lee-tl'l (If the [pU!ley Ol'l 1110bllC~ ci1ooublfllee1h .b~1t
MEGAFLEX
lOOTH D~MI!NSIIONS:
T20
belt data
r1(!m
1.000
t1:I
TO·OTH IRESIIS:l'AIN!CE
Rp!ffll
Q
1!h'1l1i1~n
:lO
104
40
918
80 100 200
40a
flpm
FlIsp
60
~5
'~a
9~ ,89
8·1"
'0..65S: 11.267
11.860
1L42'i'
0.000
5001
300
12
76
·2~97 5,.110
7J3:(l!
10PP
750·.
6t3.
44-
62
57
38
33-
50
aeo
28
Z5.00
rQ.5;O! 19.(]tl
11:33
i?$pec
'" ~ulio~~ ~er mln\;!le " .Foroe U!iIllSfl'l~t~etl b¥ mch. lG(l~1Mirl m,e,gh -amleact'i cl'll1of Ilielt wJdltJ '" PflWtlr Ir.msmitte.d by &:.(ld'i :lOOIt) !1'Ii m.esh OiIFlQ eoil!(;h cm @f It;.el~ w~dlh
'~16
.2:5
3:.2'
50
7.5
II
'101m!
159 2'38~}O:
19180
3330
43·80
75100
115l:J{d 15300
I. minimum fl· (]iF 'leelh or~t1€ pulley onlhe I)Ei~p1 ®!Jbf:eJeeth ben
il!
2J1i
120 mm,
MEGAFLEX
belt data
~(h Jlill't!iI 1 i~
~r ~n~rd
\(!;if5iiQll
oj,
ATS
,101
1.1l1i!'1i,n
[)I
'Fiil:pm
Rpm, 1~~ii!lil
IFIJI.sp
20
,4~;]I
0<.000
500
601
~'()
tIDe)
4{l[)
Hl'r]'
~J)58
'1000
2000'
3"'00 1500
150
1.21
0.28.
JQo
.0,7\8' 1.. 01 0
i500b
4000
5.67'
6 ..2:5
eeoo
.8.67
Rpm
FIlSJ;!
"" Riewluliom:q:ler
F'~~ec
WI ear;i1t~!,)olh ~n !TfI'es.h .. nde;a~h CJlli~hbelt wl~!h ... P.dw.et·1tam~fiJt~.edl IJy e .. <JhtooU'l ,In meShElI'ld .eaabcm of baH wra~fI
"" IF'orc13 hfliSmit(lijd'
IjIlllflUle
MEGAFLEX
belt data
'frQ'm
Imnall'ltcr r;landl1l(d
~i'!iJl'A'I
-,.
I!I1I!1l1I
tooth by 1OO~'
1/1l11iin
pw-.~p.·._.ec
flCm 13'
(2.
20
OJJDB
4Q
($0
11
'69
O:24i(~1
O,~,73 1],700
(1.933
~c.
.2000
3000
4HJOO
20,0 30d
~oo
80
10
1.0
62
1QOO 1500
150
0'8 54
,~.,8'3
0.75'
SO
45
40 35
27
8~33
111.2S,
65 60,
LiS 2,,11
3~.1(~'
13.33,
17.50 2 f.tOO
1
400
~.QO:
50:00 80:0'0
30
22·.50
F1,j1l1T1 '''Ai;jVOlu~dns per minute. FlJsp, '" Force trsl1$milled'cy, ellen IM~h irl ,me~hand; ellch an or tlell width IPS!.I}ac: '" POW~r ra!'lsmi!\~ by '~!ir;;!'noothIn mt;;s'hO!!.'!di eaall Cf:Tl ~r beUwkl~h t
116
25
,32
I
SOl
75 115,Q(]I
110,0
150
I
1,5'300 23800!~
• m[fliml1l'll Ill· or
0:
,i21.'llniTI,
MEGAFLEX
AT20
belt data
bey'~
r!i!l!!-
AT2®<
F'l.W SIP
1~~~.eC
W.
Crnli
,Rpfin '1ilmlil11l
IP!Srcerc:
WClffil 17.83 ·24.00
HI[lI
20 40 60 80
1411
139
200'
3(l10
~OO
Rpm ,Ful$p
PspGo
131
4,:50 ~l40
a.OOO
1~.7iO 14..93,
;3000 4.0008.000
2000
76
lEi?
as
29'.33
3!lo[V
53.
'35
sod!).
4l
.!1i6.a"3
~ R.e\;'OI!.ltir.},i\S. per minvte . "" Foree 'tramimmEd cy ellc!1 toOitl In mfilshllno",eaCil GIl'!l ofqett wid"', "" ~rhrans.mill~ by ~OlCI:l lobthln mesh and' l1I'aJ:hiClln or be!! wldlh
II
101
5620 7'150 111250 16100 :22:500 33:2I(lO
~ If!inimyn'i, !"!,~ Df Ie-,eth or !he p~U!lY Ofj, th~ b.ad:: Qr' dOl,JlIiI~ ~tlil bJ;il1!
19
MEGAFLEX
XL
belt data
:rfiOfl'l,'"~
...-""------------l-I!=1:SO~---______,."~
-" 1.21 .2..3,
t'
'I~'
20
:0.041
.0,'117'
0.000
401 GD,
0.0713
0.140 0.19
15'0 10130
1.500
30,00
500
0,'1'6
1.0fli
200 ZOO
Rpm FilJsp P:sp~.
1001
ap
20~O
,4000 500S
40_Q1__
8000
'" ~e\IQluUcns p<sr mlfiute "" FQrce Ir.lm:smitl.edby 0000 wolf] in mesh and e'B:Cti em Qt bel t "",idU, '" f1l~\Wr ~11!!fI!lill(!Q; €ta~ ~091h 'In ~sh and ~~chcm >aF wldlh b@~t
'w
19.1
:25.4·
FIr..!EXIIIB~l..ITY
101
MEGAFLEX
belt data·
rrDlii 1 'SCIQ ~
Fu.s:p,
'37
N~QiMl
PS~el;:'
W~m
1'JilriI~1i1
Rpm
750
500
IF!;.Isp
N'/,c!ml
PSfcec
Weill
30'0
40.Q
Zoo
36 35 34 34
HlOO 15002100.0
3000
24:
23
26,
:2.06' 4.7'6
6.03
210
2.86. 3.65
.2'7'
'" filevotyti~n~
0.,98, 1 .38
-40.00
~.sf;,
50:00 S'ClOU
1'81 17 -1 !5 1 10'
',8.1 0
'9.52'
0.32
~~"70
,RtPm
Fusp
'" F'Or~tml'l~l'I'iitte[j,
p,sp~c
b,y aash ioo1!h iII m~.h1ilnd' :e.ac'h'~m ~r beUwkftll '" Pol,!ter ~rcansmlwed b~ ,eaclill looth In mesh al'!di ,eaQ'hQrrI of bO~1 1j\11c11ih
pet·mlfl.I,IU,,1
1:2.7
61 0
Ut1
25.4-
38'.1
5~UI 3070
76.2:
111
.s
----,
1 5\2;,41
~O3') 14361
22,SEJ!
4110
~3£O
9:640
of !fie pulley
beU
MEGAFLEX
belt data
IFlJIs,p N/,cm,
Rpiml 11mh'!
44
4'3 41
4'0
42
39
300 400
200
mo.
40 36 34 32
0::.
DAlOO 0.1182
28
27
24
4..45
3.2.8<
2nOO
300t)
4000:
.22
1;'5
sono
500fJ
111
~9
15.88
2_07 14.3.9
Fl;pmr FU$Jl p~
H/4!IJ.otutloIl& oor mlflutCll '" Forae tr<in~mIU.ed b~ eMil l®1ih in,-me~h~nd ea~ Iml 01:!:iiliill'lI'i'dlfi "'F"o:I!'i-er tr'3nsmiU.ed by.~1lcl'I I.ooth in!11o'sh '1)rrd[eaeh em Qr Imll 'MdtI'!
TRACt~ONI [RIES~Si1"ANC.E.
112.7
8.2iO
19.1 1320
25A
3'8,,1
501.B
76.2
I
152.4
1BOO
2]810
376'0
S72n
USDa
z
,0"
14
sa mm .
•' rTIir!lmu~ 11" of leie'ther the pu.i!ey .'QI'! Ihe Qa.ok· (I~ 'tlotlb1e',!.eeith belt
I 22
MEGAFLEX
belt data
r[nm
~.'500mm
r~~
~rs<jMtr",rtl
!l;!
"'~n
n.2
FlDls.p
N/em
IFIJI.!i.p
N/,eR!
2!QI
4{)
01
126
122 118
1115
,_SO(!
~OO
4{iJ)
'60 80 100
111.) "1(11 94
85 17
71 47
110
3.:].6,,6
"1,,12
7J§7
63 411
56
89.
10.5'6 '1'3.:33
26..59
15.9:2: 21.6a
Rpm
PUS!) Pspe~
"" R(;lvolu'tiion~·pe;rmim:l\I@.
'" Fot'Ce ~u:a~msd .. p·~e.r tfBMmme(ii
I:W&a.c;htoolh In m,e.$h ani1Jeooh em ~f belt widll'l lOy eaoo looih In.-II1.~BstJ, ea'eti, em orb1flH ",,1011'1 .and
5570
8700
FU:J(]B~.UTY
'1.8
23
MEGAFLEX
IF.t:I sp
N~cm
'P
40
Eiij ..
lG.066
Q'.OOO'
;a~~20
O.17S iO..2S3 (t29 0:5"5 (1,80
2JOO
80 10:0
"15,00 2000
3'000
100.0
500 750..
300
400·
R:pm
F\JIS!:1'" F:;;]}ec
4000'
~.03
'" Re\i{ltuHo.rls
~r·mlntlbl;l'
5000
800.0:
€UJQ
6 .. SI7 ~
9.33·
Fo~oe trar"lsmlU>!d by each liJO~h in I'I'IElshand Met! ,om or bel~ Vl'ilCllth ;;;;~ertrans.min:ed Weach lOOtI'Ill1! [11f1;lSl1a(l9'ea$ ,~ 9f tJell iMtith
TRAeiJi'~o,NIIRIE:SIIIS:TAiN!C;E
I I
10
15 13.30
25 2:l7S
30
50 4750
as
.82;30
1:010
9830
1501
I
J 875
-26:60
14800 ~
12
'.' mfnlm.v.m !i'l·:or We1lhlOr ll1e pulley ~r:) Ih('lbad ordot.!b!e Is;e<thb!lU
RPP8
lOOTH ID~IMEINS;I:DNS
belt
da1a
mm
l:oo!trI
3'.2
"1-
RIPPIl,'
- ..
illn
fu SiP·
'Nrc.
76,
Psefi.
W~mI,
Rpm 1/min
flUi :S:pi
:~len'l
PlS~J1C
Worn
2Al
4i()
0:
eo
1100
3100
Rp'm
FUs,p
7$ 74
72
(tOlJO
so'
73
10 64
61
'"
!",
0.250 Oi·le(~
200
2000
1500 3000
1000
50.0 150
;69'
.54 ·51 41 3.5
46
'13.67
n.50
;1..3<3 '
'-4(fO(]1
~oo,
F'speG
4J)'7
500.0 ,!;lG.OOI
28
31
2.0.e.7
2:1.3:3
'tQo~hin me:sh a,rtC!leaiol'l cm_.o~; wJC!!!t1 11)(;Ilt "" IFlewEI; ~tal1i5iN1lt~e_o ~Gt! fOOlili J~ lII'f:esfil ail'l(deatl:1 C!'1Il e'f ~~It WiCillh by
MEGAFLEX
FIlii
N/~~
~sp
PW',C,S,,:PJ8~
.'./erm
FI~pml 11milli'l
IFus!p, N/cm
~I
20
~40
4'Q'
GO' ZOO,
400
10,0:
'8~)
130
1iHJ
~35 ~~?t4
~2'a
137
'0.000 ,0,913"
UfO@
SOD
~07
112
2\06.0 4iQQO
500
Hl\2,
'92.
11,OD
2,3JJCJ
8'4
72.
64
3000
5CfOO
SlOOO
50 41 34
SEf6,1
Rpm
IF'qjSP.
p$~
"'Revolu,~IQn.s:~ mlnui~ ::;FbrcliHIFlilmllliill€fcll~y eaOh tQl;l.!ih·ln, meSih allld, ellc:l1 em o~ ~,en wEdtll =' P~r ~mJU~~ .by le.aet! ~opfu 101mesh .mdt 113:00t;lh of belt width 'tim
TRAcnOIN: RIES~STAINCE
II
FlllE:XIIBILITY
z 3:2-
~, mirilimll:llifli
1$·'
MEGAFLEX
belt data
13,J
fusp
20 40 60 80
IN/Crtfli
Rpm
37 36-
:2QO 40P
F~sp, P:S'IXIC
~it1.
1100.
35 35
36.
34
32
(1..360 .0.46:'1
Q"S;7
0,,,2:40
1000
4.11'7 6.;.67
8.!)Q
,2'000
t5fJlJ
300
31
3.0
1.01
1,,5,5,
2JJO
SOOo
10.00"
HlS'3
'" P'orre trao,9Jmi1i1edby 'E:JiIon !.oQ1;n in m~~h ~ndleach ~m ,of bel! wkllh "" PoW~r ~r.ans.miM0,d by ij;;lc:;1i1! tooth [il rl1I{Js~~nd ce<lc:h ,tlfll'lof !;ieJl Mtltn
150
25'
,I
mlf!lm!J('!'I !fl. 9Jle!;iU~ n:u~~ull~iy :mlllie ~llc1( tl'o!UoJe {eeWl beLt chf
9r
'0 "ZOmm.
2.7
MEGAfLEX
~e!fi9U1,fQr~~n(lafr;! ~
fr(lFl1!, 1,500 fIiIlfIii!O 19.00.1) ,i1i'Il']l '~"
..-===--....... ------~~~~
by Il!)!l)tiM
I--------,~
:G_'~
..
.'r•
R1prn U~ni!1!i
(I
iFI sp
N~cm
,2p 40.
60 100 ,200. 300 400
FusP"'Fo~
Rpm .. Relffilu,tlof]s .. p~ ['Jar m
Il'IlJiIe
0.223 0.44.0.
'0,650
OAlOo.
eo
O.8l5:.l 2'.00
2'.8.5 1.05'
SO~)
4.42
'fLo.O 110.2·5 1~:3:3 116,'00
1i~M31
'?..crT
3000
40t():()
3J5,7
!fa1'!'~in1U!j~ each 'tQolh~r:I ~ try
lrOinsmiUed iby eaqh~oQlhilil
.seoe
and each em or ~E;lrrt wi(;ilh
500:0
:21183
P$poo
mesh and
eac.h em oro.eU
vioid4h
IIFLI:XJBIILIITV
~ mil"lirrrl,lllfj fl· ,Q1 w.e!h of 'the pYlr~~ ~ thet!!!l<::J'i: tirdQi,lble tl!!elh OOIlt
TOOtH D~MENS.~ONS
'from,
1~11
,!i()(1
P2
TOOTH RE·S~STANCE
FU:)c~BI lTY L
,~m~niiil'llUf'I'i im~ lee1iD 1:if Ihepulley ,on 1i'1£1 p'a~~pf do~bl!il 1~'Qlh ~~n
o.r
:21
MEGAfLEX
BELTS INSTALLATION
--~,
F~ is t"H~'fbrce n,eedieu· to put b~ir'lsioll hil t€l thillf syshll,m. the ·timing be'llt GOUIII(] i work without pretension ne~essa ry to pr,el~rilsion
~Q .avo~C! UiB!! ~t M
but it. is
To chGos~ 'IiheVahJB,0,1 the lp'r,e'~lenstQr:Ii~:s nec€tS~a1'!J a~aiyse the lwo cases: i '1,0 1)1 PDwer~rat'l~ilfiis&i'Qn F~, :2: PM • co:sl3 = a) if ~umb¢r of ~eethin driver
pUIUey
?s 150}
c) iit number lof tEtei~hin driver pUIiEfY uS bIgger than 15!(}'the pI'Elllens!.on willi be:~
(Z~' 15'0)
'Gene:rally in IpoweJ ~r,a:rlsmission th~ ;speed IraUo is. not 1 so it is. important t·o,@wlluate ~h.epretelrlsicm usmg the UlweHl! ~amples ;abav'e.
2)1 IQ0Ii1"!:eilf0!i t!l'aJ!ils!Ii!1.issJo:nr In thIs C01';!se speed lmtio is 11~ 1 r( the dimensiol'1$ of driver and drive'f! pu ~he The V~IU8 of p:reteinsi;n wiiU ba IF~ =1 11J2:F,~
MEGA:FLEX
A mcijN dimc:ul~ 'installi~ ~mlij5li11il~i;¢n heJ~ is iii crd1ie'i~JII~t'he Q:l.rmd ~lttJm~ton. Uiferntlite! of $1:Ippnri beari~s 'Clndtmn~l:rIi~~ioo .belt<s and ~~emlQ:re ~Iiobillty .qf jhe :c;cmpl~te~,y~tem l('lr~g~ydepeJ:ids en to,pt1mOl~
adi!J5l~ beitlensiop. 1_I'I~ec:o~e..aJ ~il100roooobru''$:; li)11~y al (.orredly adiu$l.ed bel~jlmsiC\l'lp~()1l'ide~h~ees~pos~h b ble 'pGGill¢'i1nl OC(:!;Ir,aty. The belt 1001>1011 mel1:lMlri~ d~ke I~SM2000,~rlow.~ the fIl9tIMJrem"NII.a.f .tl1~:~~l\Jo1befl ~eJ1~rdn"Th~RE~Qft)$ applroo.b!e wi~ oJl!1f1~llsiriglty Ii.Isedtype~.oJ IrQi'1<~misi1C)[l beilli, stich a$:: ~albeJ~. Vileli~, liming ~rm, ~N
Qnd JCQIC~Cl~.e5,by
f)umeriC{lr~lte.ring:.lhe Egeo freq!J-e!lC.o/ of leliI~Q~beI~ .. Iii OOditlOf'l • giYer!. ~h.E! spedh~. mp~5 of ~ be[1:al'ld lis hi!e
vi~rolill9t
...iI····rl re-t.lI,!Ur~1 ""~rh. U:ie1lJ r~~b;C,:; •• .O~; d!\91K!g{: SW'1!ch, U~f pr'og.romrnobie: ili:!lldoicllji(lly~ ! f~r $ped~~ !I[lIo~'Sn<! be~tlerLgih 009 ·(In ~i!l "'~r" Qody a ~ inlegrated r blilt!oll. Optlon:o~y on RS232 porlklr dotd ~!p ktst SO meo~~eriis ~~o...oilgb!e. Referto' t«hni~ol dolo ~~~ oo_d 10 for bell weight
TL~R~·u:2.000 ''''''~~ ~ I ~ .. ;),!f'L .. _ _ ~"", ...
wioL'·,,/,~ ,""... .In 5 ... •
me
10 NeM'Iol'IS.
FrilTl@r,
.3l
MEGAFLEX
PULLEYS
ME(.lA:FlEX bellS canuse $.t~JTtdJa~d pulleY'$-.fofevel"lj pilCh.' Staoda:rd pl,J~h~:ll'$ have hubsf~alrnavaU8t)le' llallgEfdor I;mflanged. 'in tt~~ie:~·Of a~U1minii.lm. The rrio'St common pl,Illey's on th~' ma.rkel ::;ui~lble: f"OI'MEGAFLEX. ~~ 'th~MO.fonowi~91YP~S. Mi~GADYNE ~s~b~i:rlo '$.~~~!Jy sP'@91<B!~ [lUIl61YS cl.!sllJm m~de with sp~cifilc.s~rfaoo;lfe;l!~me!l1itQr sp~ci.:ilwo~~g OJe.oordin.gI,q ~he ,c~s~:mer·drawilll;g.
i
".
Ie.
,.
,J
IF'", L
j)'m
wEalth of tOQUled race (oormi@.I~y we. '" lo-ta I wildlth ell' pulle:y =dfame-l!elr of hut)
iJ~~.
~dlh
b.eIrt*8 mm l·
DiP;