Pole Barn Metal Details
Pole Barn Metal Details
Pole Barn Metal Details
www.fabral.com
Disclaimer
The details and written instructions described in this manual are suggested installation methods to ensure a quality application of our products, and should be considered as a guideline only. FABRAL recognizes that installation techniques can vary based upon builder and geographical preferences, and that there are other acceptable ways to install our products.
Table of Contents
Installation Instructions Paint System & Warranties Steel Panel Profiles Aluminum Panel Profiles Post Frame Estimating & Roof Types Post Frame Building Details Post Frame Flashing Details Post FrameFlashings/Trim Post Frame Trim Details:
Endlap & Rain Carrying Table
2-3 4 5-6 7 8 9 10 11 - 14 14 - 30
14 15-16 16-18 18-19 20 21 22 23 24 25 26-29 29 30
Residential Building Details Residential Load Tables & Profiles Residential Flashings/Trim Residential Trim Details:
Ridges Eaves Gable & Endwall Sidewall & Gambrel Transition & Pipe Boot Skylight & Chimney Dormer Details
Box Gable Eaves Ridges Gables Flying Gable Endwall Sidewall & Valley Gambrel & Transition Outside Corner Inside Corner & Base Guard Door Jambs & Headers Translucent Panels Window Details
Accessories Snowguards
34 35 36 37 38 39-41 42-43
31 32 33 34 - 43
44 45
**Due to Product improvements, changes and other factors, Fabral reserves the right to change or delete information herein without prior notice or obligation to make changes in products previously purchased.
Installation Instructions
Building Design and Construction In order to ensure the anticipated performance and longevity, protect metal panels from potentially corrosive situations and materials. When treated lumber will be in direct contact with metal panels or flashings please note the following: Galvanized steel is compatible with the CCA (Chromated Copper Arsenate) pressure-treated lumber that was predominantly used before 2004, but not with the older Penta treated lumber or the new ACQ (Alkaline Copper Quartenary), CA (Copper Azole), or CBA (Copper Boron Azole). Stainless steel or other special treated fasteners should be used into these non-compatible pressure treated lumbers. Aluminum must be separated from contact with all treated wood since the soluble copper in the preservative is corrosive to aluminum. Likewise, dissimilar metals also require a protective barrier between them to prevent galvanic corrosion. Request FABRAL Technical Bulletins #803, 106, and 107 for more information on treated lumber and dissimilar metals. Plastic, builders felt, bituminous paint, caulking, or gasket material may be used to separate panels from treated wood and dissimilar metals. When using aluminum panels in direct contact with steel, use a separator as described above and fasten with Stainless Steel screws. Fertilizer, lime, acids, feeds, manure, soils, and many other compounds also cause corrosion in metal panels. Contact between metal panels and any potentially corrosive materials should be prevented. Porous insulation materials may absorb and retain moisture, and should not be used in direct contact with metal panels. Use a vapor barrier such as polyethylene plastic or 30-lb felt to prevent moisture from contacting both the insulation and the metal panel. FABRALs translucent panels are intended for siding applications only. In all situations, foot traffic should be avoided on translucent panels. Translucent panels used in roofing applications will break down in a short time and cause staining and premature corrosion of the metal panels below. If used on roofs, apply butyl caulking to separate the fiberglass panels from the metal. Translucent panels should be cleaned and sealed regularly, as recommended by the translucent panel manufacturer. Purlins, Girts and Roof Deck The substructure to which the metal panels are fastened must be properly spaced and sufficiently thick to provide a roof or wall system able to meet required design loads. A 2 nominal lumber thickness provides the maximum pullout values for both screws and nails when the fasteners penetrate a minimum of 1 into the wood. Since 1 nominal lumber and solid decking are thinner, they provide somewhat lower pullout values. When using purlins, FABRAL recommends a maximum spacing of 24 on-center (note that 5V requires solid decking). Pullout values decrease if the fasteners protrude completely through the purlins. Kiln-dried softwood is recommended for purlins or decking (pine, fir, hemlock, and spruce). Hardwoods are difficult to fasten into without splitting and contain tannic acids that are corrosive to metal panels. Green (non-kiln-dried) lumber may warp, twist, and shrink as the wood seasons fully, causing waviness in the panels as well as loosening and leaking of the fasteners. Solid decking is highly recommended for all residential applications. When usingsolid decking or sheathing, always use 30-lb felt or underlayment and plan on using closer fastener spacing and larger diameter #14 screws. (Refer to the tables on page 31). On re-roofing projects where the condition of the old decking is in question, or where existing shingles will be left in place, new 2x4 purlins should be fastened through the decking and into the rafters. This will provide a solid framework for attaching the metal panels. For more detailed information on Re-roofing applications, consult FABRAL Technical Bulletin #721, Re-Roofing With Metal. Load tables are available for all FABRAL panels; contact FABRAL for additional information. Roofing Panel sidelaps should face away from wind driven rain. To accomplish this, begin by installing the first sheet square with the eave and gable at the down wind end of the roof, farthest away from the source of prevailing winds. In applications requiring a panel endlap, please refer to the detailed instructions in this booklet. For best results, lap panels as shown and install in the indicated sequence. All endlaps require sealant. When weather-tightness is critical, use sealant tape in all sidelaps. To provide a drip edge, allow an overhang of 1 to 2 inches at the eave. At the gable edge, use a gable or sidewall flashing. This will keep weather out, prevent lifting in high winds, and provide a neat, finished appearance. The trim and roofing sheet should be fastened every 12 to 24 inches along the gable edge. Roof Pitch The metal roofing panels shown in this manual require a minimum slope of 2 per foot to ensure proper drainage. Refer to the raincarrying table in this booklet for the maximum allowable panel length per slope that will provide adequate drainage. For longer slopes and lower roof pitches, contact FABRAL for other suitable profiles. Bending and Bowing Aluminum roofing and siding sheets are rollformed from hardened, tempered metal for maximum strength. If a sheet must be bent, a gentle 90-degree bend is the maximum recommended. Metal should not be re-bent once it has been formed, nor should it be folded back on itself. When a metal roofing sheet must be installed on a curved roof, screws should be installed at every overlapping rib at the sheet ends to resist the natural tendency of the metal to spring back. The standard fastening pattern is permitted over the rest of the sheet. When installing the metal panels shown in this booklet over a curved arch, the minimum radius of the arch is 18 for aluminum panels and 24 for steel panels. Use sealant tape or butyl caulking at all sidelaps and endlaps. Additional care and fasteners must be provided when securing the top and bottom purlins on an arched rafter building to prevent the curved panels from pulling the purlins loose from the rafters. Ring-shank pole barn nails, heavy wood screws, lag screws, or bolts are often used for attaching these purlins. Siding Siding should be installed using the standard fastening and overlap patterns to ensure optimum performance. For strong, neat corners use hemmed corner flashings. Do not run siding sheets all the way to the ground. Instead, provide a protective base of concrete, masonry, treated wood, or similar material and terminate the siding sheets 6 above grade. If siding sheets are installed horizontally, use sealant tape or butyl caulking at the vertical laps to ensure weather-tight joints. Install panels from the bottom up so that water is directed away from, and not into, the lap joints.
Installation Instructions
Fastening FABRAL can supply either screws or nails for fastening into dimension lumber. Woodgrip screws for use with steel panels are galvanized and then coated with an organic polymer for optimum corrosion resistance. For best results with aluminum panels, use #300 series stainless steel screws. The FabrOseal galvanized ring-shank nail, with its premium long-life silicone rubber gasket, assures a lasting seal and is the best nail available for steel panels when screws are not the method to be used by the installer. The correct way to fasten steel panels with nails is to drive the nail through the top of the rib so the washer is compressed securely against the metal. Nail placement must be in the ribs for roofing applications to minimize the potential for roof leaks. Overdriving the nail can split the washer and dimple the metal, causing leaks. properly secured. Safety harnesses or other special equipment may be required; be sure to Consult OSHA guidelines for compliance with all safety requirements. Do Not walk on panels until all the fasteners are installed. Metal roofing panels are slippery when wet, dusty, frosty, or oily -- Do Not attempt to walk on a metal roof under these conditions. Wear softsoled shoes to improve traction and to minimize damage to the paint finish. Always be aware of your position on the roof relative to any roof openings, roof edges, co-workers, and penetrations. Installing metal panels or flashings on a windy day can be dangerous and should be avoided if possible. Cutting Aluminum Panels To make a cut parallel to the ribs, score the panel deeply with a sharp utility knife and bend back-and-forth along the score, breaking the metal off cleanly. For cuts across the ribs, use straight-cut snips, electric or pneumatic shears, a portable profile shear, or an electric nibbler. Some installers prefer using a circular saw with a metal cutting blade (a fine-tooth hardwood blade, or a standard combination blade reversed in the saw works also). Light oil or soap on the blade will make cutting easier. Cutting and Drilling Steel Panels Steel panels may be cut with metal snips, electric or pneumatic shears, a portable profile shear, or an electric nibbler. Some installers prefer using a circular saw to cut metal panels. Do Not use self-consuming abrasive blades because of the following: 1. Abrasive blades burn the paint and galvanizing at the cut edge, leaving edges that are jagged and unsightly and rust more quickly 2. Abrasive blades produce hot metal filings that embed in the paint and cause rust marks on the face of the panel 3. All saw cut panels must be turned face down and cut in a location down-wind and well away from the building and other panels to avoid embedment of metal filings on other panels 4. All saw cut panels must be thoroughly wiped to ensure the removal of all metal filings. If saw cutting cannot be avoided, select a carbide-tipped blade specially designed for cutting light-gage ferrous metal panels. These blades are now available at many home centers and lumber yards. Pre-drilling wall panels gives uniform alignment of screw rows. Be sure to remove drill filings once panels are installed to avoid rust marks from the filings. Building Maintenance A metal roof should be inspected annually and cleaned as necessary to maintain its beauty and performance. Any debris or residue, including leaves, twigs, and dust should be cleaned off promptly to prevent moisture entrapment against the metal, which may lead to finish deterioration or premature corrosion. Flashings may need to be re-sealed periodically in order to maintain optimum weathertightness. Proper Storage Store metal panels indoors when possible; if outdoors, cover and elevate. Elevate one side higher for water drainage. Never cover in plastic; us a tarp that can breath. Allow for air circulation. If a bundle gets wet, break bands and separate sheets; allow sheets to dry completely and only restack if completely dry. Product should be stored for a maximum of 2-4 weeks before being installed.
Correct
Under-Driven
Over-Driven
Wood screws with combination metal and neoprene washers should be installed in the flat area of the panel adjacent to the ribs, and tightened such that the washer is compressed as illustrated above. This will ensure a lasting, leak-proof seal. See pages 4 to 5 for the correct fastener locations. Refer to the fastening schedules in this booklet for the correct fastener locations. Flashing and Trim Always begin flashing installation from the bottom and work up, so that upper flashings are lapped on top of lower flashings. This will prevent moisture from leaking under the flashings and into the structure. Endlap flashings a minimum of 6 and seal the lap joints with sealant. Extend flashings 4-6 beyond the building, cut along the bend lines, apply sealant, and fold the side flaps in and the top flaps down to cap off the ends. Secure with pop-rivets or stitch screws. Some roof conditions, such as valleys, may require a longer endlap and/or a larger flashing to properly drain moisture from the roof. Factors that influence flashing size, shape, and endlap requirements include roof pitch, roof geometry, slope length, and climatic factors (such as heavy snowfall or rainfall). Whenever possible, begin trim installation at the downwind end of the roof, farthest away from the source of prevailing winds, to allow flashing laps to face away from wind-driven rain. Refer to the details in this book for the proper location of fasteners and sealants. The flashings and trims shown in this book are standard parts. Custom trims are available to meet your specific design needs. If you need a special trim, please furnish a drawing of the desired shape, including dimensions and angles, to your Fabral dealer to obtain pricing and availability. Refer to the SMACNA Architectural Sheet Metal Manual for additional information about detailing and installing flashings. Safety Always work safely when installing metal products and use extreme caution on the roof at all times. Wear gloves and safety glasses to reduce the risk of injury, and use hearing protection when operating power tools. Always be sure that ladders are safely positioned and
For profiles: Grand Rib 3, Alu-Tuff II, 5V Crimp, ProClad, StrongClad, Mighti-Rib
Top Coat TO P C O AT Primer ER C O AT PR I Coat M SealerLER C O AT SEA Coat ZincCPre-Treatment T ZI PR E- EATM EN N TR Protective MetallicLVA N I G A Barrier ZED
BA R E STEEL Bare Steel
Lifetime film integrity for walls & roofs 30-year against fade & chalk 15-year edge rust against acid rain 25-year non-perforation against acid rain for walls; 20-years for roofs
Other Warranties
25-year limited film integrity 10-year against fade & chalk
Backer Coat BAC K ER C O AT PR I ER C O AT M Primer Coat SEA LER C O AT Sealer Coat ZI C PR E- EATM EN N TR Zinc Pre-TreatmentT Protective Metallic Barrier G A LVA N I ZED
The Energy Star Program promotes highly reflective roof systems that reflect solar energy. These roof systems allow buildings to stay cooler and, in turn, use less electricity for air conditioning; less electricity means a reduction in power generation and a reduction of pollutants discharged at power plants. Fabral has attained Energy Star approval for many of its Enduracote system colors. Ask for Technical Bulletin #724 titled Energy Star Approval, for program details and a list of approved Enduracote colors.
Please contact your Fabral representative for more information about Fabral warranties and paint systems.
Grandrib 3
MP Panel
3/4"
3/4"
3/4"
SCREW PATTERNS
NAIL PATTERNS
Intermediate Roof Purlins and All Siding
All Supports
Eaves and Endlaps - Roof Purlins
80 screws per square or 1 pound of nails per square See page 32 for a table showing screw spacing
5V Crimp
USE ON SOLID DECKING
NAIL PATTERN
SCREW PATTERN
1/2" 11 1/2" 26" FORMED WIDTH 24" COVERAGE
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
1 1/4" Corrugated
NAIL PATTERN ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
SCREW PATTERN ROOFING - EAVES, RIDGES, AND ENDLAPS
1/4"
1 1/4"
*Not all profiles are available in all areas. Please contact Fabral for availabilty.
2 1/2" Corrugated
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
SCREW PATTERN
1/2" 2.667" 26" OVERALL 24" COVERAGE (SIDING) 21 1/2" COVERAGE (ROOFING)
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
Sidelap Detail
SCREW PATTERNS Intermediate Roof Purlins and All Siding Eaves and Endlaps - Roof Purlins
5/8"
*Not all profiles are available in all areas. Please contact Fabral for availabilty.
1 1/2 SSR
39" Formed Width 36" Coverage 4 3/8" 3 1/4" 4 3/8" 12" 1 3/16"
1 424" Formed Width 36" Coverage 9" 7" 8 134 134 1 2" 100 9 416" 4" 3 18"
*The panels above are available at certain locations and have their own particular details, flashings, and accessories. Please contact Fabral for more information.
Alu-Tuff
ROOFING - EAVES, RIDGES, AND ENDLAPS
3/4"
3/4"
Strongrib
INTERMEDIATE ROOF PURLINS AND ALL SIDING EAVE AND ENDLAPS - ROOF PURLINS
3" 4
2 1/2"
Fabrib
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
9 16" 2.667" 3 51 16" FORMED WIDTH 48" COVERAGE
AluTwin
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
7 16" 8" 1 504" FORMED WIDTH 48" COVERAGE
2 1/2" Corrugated
ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS
1 2"
*Not all profiles are available in all areas. Please contact Fabral for availabilty.
Gambrel Roof
Transition Roof
Please contact Fabrals Engineering Department for all your estimating & specification needs. 1-800-916-1413 1-800-322-1030 Fax
Hip Roof
Zee pg 13
Outside Corner pg 13, 24 Sliding Door Track Covers pg 28-29 Endwall pg 12, 21 Inside Corner pg 13, 25 Sidewall pg 12, 22
STEP #1
DOWN SLOPE
STEP #2
DOWN SLOPE
ROOF PANEL
PURLIN
ING
WI
ND
4 2 5 3 1
ENDLAP TAPE THIS EDGE
5
EAVE OVERHANG 1" TO 2" SKIRT BOARD OF TREATED LUMBER OR FOUNDATION OF BLOCK 12" TO 18" FROM GROUND LEVEL
ST
(I "L"
NF
EE
T)
WHEN INSTALLING 2 1/2" OR 1 1/4" CORRUGATED ROOFING USE INSTALLATION SEQUENCE AS SHOWN
AR
TE
ND
ALLOWABLE PANEL LENGTHS (ft.) ALONG THE SLOPE FOR 4" RAINFALL PER HOUR
Roof Slope Panel Name Alu-Tuff Grandrib 3 Prime Rib 5V 2 1/2" Corrugated 1 1/4" Corrugated Alutwin Fabrib Minimum Slope 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 2 1/2:12 58 58 39 43 28 16 37 32 3:12 61 61 41 45 29 16 39 34 3 1/2:12 64 64 43 47 31 17 41 36 4:12 67 67 45 49 32 18 43 38 5:12 73 73 49 54 35 20 46 41 6:12 78 78 53 58 38 21 50 44
1. All values based on a 1-hour duration storm of 4"/hr. intensity. 2. Values represent the point at which the panel ribs will flood. 3. Size and frequency of penetrations can greatly reduce the amount of water removed from a rooof. 4. All panel endlaps must be caulked. 5. When weather-tightness is crtical, use sealant tape in all sidelaps.
10
6 25/32"
1 1/16"
AR3 Ridge Cap
13/16"
4 5/8"
5 1/2"
5 1/2"
3"
3"
6" 4"
2 1/2"
1/2"
7 8"
1 1/4" 2 7/8" RJ9 F-J Trim 7/8"
7/8"
1 3/4"
7/8"
1 5/16"
11
10 1/8"
Net free area = 12.96 sq. in. per lineal ft. of soffit
16"
1"
7"
5"
9 3/16"
5 1/2"
AT1 Transition Flash
Typical for 8/12 to 4/12 (otherwise specify pitches) Steel Only
1/2"
11 1/4"
2 1/2"
4"
5 1/2"
5"
1/2"
7 1/4"
2 1/2"
11 1/4"
2 1/2"
7"
7 1/2"
5"
1/2"
6 1/4" Notched
7 1/4"
2 1/2"
12
1 5/8" 13/16"
1 5/8"
AZ2 Zee
7/8" 2 3/4"
1 5/8"
1 1/16" 3/4"
7/8"
1" 1 1/2"
3 11/16"
1 1/2"
1 5/8"
ABG1 Base Guard
1 1/2"
9/16"
2 1/4"
1 1/2"
AC3 Corner
Available in Lancaster service area only
13/16"
1 1/2"
4 1/8"
2 5/16"
1 3/4" 1 5/8" 6 15/16" AH5 10'-6" Length Face-Mount Track Cover for Cannonball Track with 3/4" 2" Track Plank (Replaces STC-503) Matches Cannonball Trim #646225
1 3/8"
3 3/8"
2 3/8" 2 5/16" AH3 10'-6" Lengths Fits National 5100, 5103 and 5105 box rail. Matches National trim #5120 (Replaces STC-504)
7 1/4"
1 1/16"
1 5/16"
1/2"
13/16" 3 5/8"
13
1"
7/8" 1/2" 1 5/8"
3 5/8"
1 1/2"
3 5/8"
AD1 Drip Cap
1 3/4"
7/8"
1 13/16" 1 3/8"
6 15/16"
1 1/2"
2 3/8"
4" 1 7/16"
AH4 10'-6" Length Face-Mount Track Cover for Cannonball Track with 1" Track 3/4" Plank Matches Cannonball Trim #646224
1 5/16"
AH2 10'-6" Length Fits National 5110 & 59 bo rail. Matches National trim #5122
2 9/32"
1/2"
AH6 10'-6" Length Fits National Top-Mount #5433 Rail with #5436 Bracket or National Top-Mount #5460 Rail with attached bracket. Matches National Trim #5455
4"
1/2"
ROOF PURLIN END RAFTER SEALANT TAPE TOP & BOTTOM OF CLOSURE
1"x6" FASCIA
FASTENER 24" C/C MAX FASTENER @ EVERY MAIN RIB OR 12" C/C MAX.
1 1 7 4" OR 11 4"
SIDING
14
ROOF PURLIN FLASH CE-1 SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER @ EVERY RIB OR 12" C/C MAX. OUTSIDE CLOSURE (OPTIONAL) SIDING ROOF TRUSS
3"
1 22"
1 2"
BOX EAVE
FASTENER PER STANDARD EAVE PATTERN MODIFIED AL-2 FASTENER @ 24" C/C MAX. INSIDE CLOSURE
1 72" 1 52"
1 7 4"
AB-2 Soffit Box EAVE PURLIN FASCIA BOARD AB-3 Soffit Box (Vented Available in White steel only)
1 11 4"
1 22" 1 22" 1 52"
5 OR 1 7 2"
SIDING
1 72"
1 22"
1 2"
1 7 4"
1 22"
15
EAVE TRIM
FASCIA BOARD
TRUSS OR RAFTER FASCIA L-TRIM, AL-3, 4, OR 5 FABRAL ALUMINUM SOFFIT FABRAL METAL SIDING PANEL F/J TRIM
16" COVERAGE
OUTSIDE CLOSURE (ON HIP ROOFS, USE 1"X1"X19'-8" SEALER STRIP & RR-1 FLAHING) GAP AS REQUIRED
If closures are omitted, Fabral suggests using screen wire between panels and ridge gap area to keep insects and birds out of attic area. Closures and sealant are recommended for optimum weather resistance.
16
VERSAVENT RX-10
GAP AS REQUIRED
PURLIN
VersaVent RX-10 Factory Applied To Ridge Cap Vent Material and Ridge Cap Install As A Unit
17
PROFILE VENT
GAP AS REQUIRED
PURLIN
Profile Vent is pre-notched and self adhesive. Fabral stocks Profile Vent for Grandrib 3, Alu-Tuff, and 5v Crimp.
ROOF PURLIN END RAFTER SEALANT TAPE TOP & BOTTOM OF CLOSURE
1"x6" FASCIA
FASTENER 24" C/C MAX FASTENER @ EVERY MAIN RIB OR 12" C/C MAX.
1 1 7 4" OR 11 4"
SIDING
18
ROOFING
SEALANT TAPE
PURLIN
19
SEALER STRIP (ASPHALT IMPREGNATED) BUTYL SEALANT TOP AND BOTTOM OF SEALER STRIP CE1 FASCIA BOARD
20
OUTSIDE CLOSURE
PURLIN
ENDWALL - NOTCHED
SIDING INSIDE CLOSURE FASTENER PER STANDARD EAVE PATTERN 2" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. NOTCHED FLASH AEW-N4 OR AEW-N5 GIRT 1"
OUTSIDE CLOSURE
21
GIRT
SEALANT TAPE
PURLIN
SLOPING RAFTER
VALLEY
BUYTL SEALANT TOP & BOTTOM OF SEALER STRIP CUT PANEL AS NECESSARY
LARGER VALLEYS MAY BE REQUIRED FOR LONG PANEL RUNS OR HEAVY SNOW AREAS. 6" MINIMUM
RV-2 SHOWN ROOF FELT AND ICE & WATER SHIELD ROOF STRUCTURE SOLID 2x'S OR PLYWOOD
FOR ADDITIONAL INFORMATION ON THE VALLEY DETAIL REFER TO PAGES 42 AND 43 OF THIS BOOK.
22
NOTE: Specify both roof pitches for AT-2 flash. AGRN-4 for Grandrib 3 and AGRN-5 for Strongrib are for 3/12 to 15/12 Gambrel's
TRANSITION
BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE INSIDE CLOSURE FLASH AT-1 2" LONG FASTENER @ EVERY MAIN RIB OR 12" C.C MAX. BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF PANEL FASTENER PER STANDARD EAVE PATTERN OUTSIDE CLOSURE
9/12
3/12
NOTE: Specify both roof pitches when ordering AT-1. Standard is 9/12 to 3/12.
23
SEALANT TAPE
GIRT
SIDING FLASH AC-3 * 2" FASTENER THROUGH PANEL RIB @ 24" C/C MAX.
OUTSIDE CORNER
POST
24
BASE GUARD
BARRIER BETWEEN METAL AND ACQ TREATED LUMBER
FASTENER PER STANDARD SIDING PATTERN FLOOR 4" 6" MIN. FLASH ABG-1
GRADE
25
FLASH PJFB
DOOR
DOOR
SIDING FASTENER
3 4"
FLASH AJ-2
26
POST GIRT
SIDING FASTENER
DOOR
GIRT
1 x 3 GUIDE
DOOR JAMB
DOOR
SEALANT
SIDING FASTENER
FLASH AJ-3
DOOR DOOR JAMB
POST GIRT
SIDING FASTENER
3 4"
DOOR OPENING
27
POST
WALL GIRT
2 x 2 FILLER BLOCK
SLIDING DOOR
28
FLASH AH-2, AH-3 (SHOWN), AH-4, OR AH-5. REFER TO PAGE 11 FOR CORRECT FLASHING FOR PARTICULAR MANUFACTURER'S DOOR TRACK BEING USED.
TRANSLUCENT PANEL
SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD PATTERN FLASH AZ-2
FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. SEALANT TAPE TOP & BOTTOM OF CLOSURE OUTSIDE CLOSURE (OPTIONAL)
USE TRANSLUCENT PANELS AS SIDING PANELS TO ALLOW LIGHT INTO THE BUILDING. DO NOT USE ON ROOFS.
29
SILL
WINDOW UNIT 1x6 BEVELED 1" FLASH AJ-3
2x4
HEAD
2x4 SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD PATTERN AD1 DRIP CAP
WINDOW UNIT
JAMB
WINDOW UNIT FLASH AJ-3
FASTENER
2x4
30
HIP
Solid decking is highly recommended for all resdiential applications (i.e., plywood, OSB).
Refer to the Load-Span tables to select the proper fastener and spacing to meet loads on your structure.
2.
Consult local building codes and restrictions to determine acceptable methods of construc tion for residential applications in your area. Solid decking with 30# felt or Pro Master underlayment for residential applications is recommended. Ice & water shield or similar self-adhesive membrane is recommended at all valleys, dormers, chimneys, transitions, skylights and other critical areas. When re-roofing with metal panels over an existing shingle roof, 2x4 purlins or 1x4 furring strips run parallel with the ridge of the roof and must be securely fastened into the roof rafters or trusses. Request Fabrals technical bulletins # 720 and # 721 for more details on residential roofing.
5.
6.
31
26.3 23.1 125.7 110.0 88.7 77.7 93.7 72.2 90 82.0 63.2 80
T he Above L oads and fas tener quantities are bas ed on the s tandard fas tening s chedule s hown on page 4 of this book, with the fas tener having an embedment 5 or depth of 1" into the s olid wood and penetrating the plywood or OS B . C ontact F AB R AL for additional des ign information on our products .
1 1/2 SSR
26" Formed Width 24" Coverage 1/2" 1" 1" 12" 1/2"
The above Fabral profiles have their own detail manuals, flashings, and accessories. Please contact Fabral for additional information.
32
3"
1 1/16"
2 1/2"
1/2"
16"
1/2"
6" 4"
6 25/32"
10 1/8"
1" 9 3/16"
7"
RV2 W-Valley Flash
Steel Only Customer to specify roof pitch
5"
1/2"
5 1/2"
5 1/2"
4 1/8"
9/16"
RR1 Universal Ridge/Hip Flash
Steel Only Customer to specify roof pitch
4 1/8"
AG4 Gable
7"
5"
1/2"
9/16"
4" 5"
2 1/2"
7/8" 1 1/16"
3 1/4"
5 1/2"
1/2"
11 1/4"
2 1/2"
1/2"
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RESIDENTIAL RIDGE/HIP
2" LONG FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. RIDGE CAP RR-1 or AR-3 ROOF PANEL
ROOF STRUCTURE OUTSIDE CLOSURE (ON HIP ROOFS USE 1" x 1" x 19'-8" SEALER STRIP AND RR-1 FLASHING)
ROOF STRUCTURE
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EAVE TRIM
FASCIA BOARD
TRUSS OR RAFTER FASCIA L-TRIM FABRAL ALUMINUM SOFFIT FABRAL METAL SIDING PANEL F/J TRIM
16" COVERAGE
RESIDENTIAL EAVE
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START GABLE
RESIDENTIAL ENDWALL
SIDING
2" FASTENER @ EVERY MAIN RIB FLASH ASW-1 ROOF PANEL BUTYL TAPE TOP & BOTTOM OF CLOSURE
OUTSIDE CLOSURE
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BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE INSIDE CLOSURE FLASH AT-2 OR AGR-N4 (GRANDRIB 3) 2" FASTENER@ EVERY MAIN RIB OR 12" C/C MAX. BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD EAVE PATTERN ROOF PANEL
OUTSIDE CLOSURE
RESIDENTIAL SIDEWALL
SIDING FLASH ASW-1 2" FASTENER @ 12" C/C BUTYL SEALANT ROOF PANEL
FASTENER
ROOF SHEATHING ROOFING FELT AND ICE AND WATER SHIELD FOR ADDED WEATHER TIGHTNESS
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ROOF PANEL FASTENER PER EAVE FASTENING PATTERN 30# FELT AND ICE AND WATER SHIELD FOR ADDED WEATHERTIGHTNESS FLASH AT-1 INSIDE CLOSURE
OUTSIDE CLOSURE
BUTYL TAPE TOP & BOTTOM OF CLOSURE FASTENER @ EVERY MAIN RIB OR 12" C/C MAX.
PLYWOOD DECK
PIPE BOOT SIZES 1 #3 4" TO 5" PIPE DIA. 1 1 #5 4 4" TO 7 2" DIA. #8 7" TO 13" DIA.
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For optimum weatherthightness, use ice and water shield or similar around penetrations.
FASTEN TOP OF CRICKET TO BASE USING #14 MP. CAULK ALL JOINTS AND SEAMS WITH ONE-PART POLYURETHANE SEALANT.
CUT TRIANGULAR CRICKET TOP FOLD UP WIDE END OF TRIANGLE. SLIT CENTER OF FOLD AND BEND SLIGHTLY DOWN THE CENTER.
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SCREEN JAMB
ROOF FRAMING
ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT
SASH SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF SHEATHING BATT INSULATION DRYWALL PLYWOOD HEADER FASTENER @ 6" C/C MAX.
FRAME
ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT
SASH
SEALANT FRAME
ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT
ROOF SHEATHING OUTSIDE CLOSURE FASTENER HEADER
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SEALANT
SIDEWALL DETAIL
SEALANT
ALTERNATE FLASHING
CUSTOM DIVERTER FLASH CONTINUE SUCH THAT THE DIVERTER AND VALLEY FLASH OVERLAP
SIDEWALL DETAIL
ROOF PANEL
6" MIN
INSIDE CLOSURE
SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF SHEATING BATT INSULATION SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT FASTENER @ 6" C/C MAX.
SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR ASW-1 FLASHING FIELD MODIFIED TO FIT 2" FAS TE NE R @ E VE R Y MAIN R IB OR 12" C /C MAX. BUTYL TAPE TOP & BOTTOM OF CLOSURE ROOF PANEL AL FLASHING
ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT ROOF SHEATHING
SEALANT
E NDWA L L DE T A IL
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6" MIN
SCREWS EACH SIDE OF MAIN RIB (EAVE/ENDLAP PATTERN) AND ONE ADDITIONAL, CENTRALLY LOCATED IN THE PAN OF THE PANEL
SECTION B-B
SOLID SUPPORT IS REQUIRED UNDER THE VALLEY. EPDM LINING IS RECOMMENDED UNDER LAPPED PANELS AND VALLEY FLASHING. LINING MUST CONTINUE DOWN TO EAVE LINE.
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SCREW
6" MIN
SCREWS EACH SIDE OF MAIN RIB (EAVE/ENDLAP PATTERN) AND ONE VALLEY LINING ADDITIONAL, CENTRALLY LOCATED IN THE PAN OF VALLEY FLASHING THE PANEL RV-2 SHOWN SOLID DECK
CLOSURE; CAULK PERIMETER TRIM AND SEAL AT VALLEY PEAK METAL FLASHING TO COVER LAP AT VALLEY PEAKS (CAULK)
SECTION A-A
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Accessories
Pipe Boots
Flat 29 gauge painted in full width (40 13"sheets sheets available and plain galvanized x10'). Gray EPDM 16 available in full width (40-13/16 x 10 or 106). Flat Base Diameter Flat sheets are made steel for better steel for in grade 33 hemming, sheets are made in grade 33 7 3" 4 better hemming,flexibility forand flexibility for forming and for forming, field forming. 10 3" 4 field forming. Used for field forming crickets around chimneys, 1 16 2" skylights, and penetrations. Also used for field forming Usedspecial flashing as necessary. around for field forming crickets
Pipe Flashing
Item No. 3 5 8 4
7"
chimneys, skylights, and penetrations. Also used for field forming special flashing as necessary.
Translucent Panels Fiberglass Grandrib 3 - White, Green - 8', 10', 12' Strongrib - White - 10', 12' Fabrib - Green -12' (availability by location - check with sale service rep.) SunSky Polycarbonate Grandrib 3 & Alutuff Clear & White - 8',10',12' (Available Everywhere)
Closures
Inside (Eave) Outside (Ridge)
Profile Vent PROFILE VENT GRANDRIB 3 & ALU-TUFF (SHOWN), Grandrib 3 & Alu-Tuff (shown), 5V Crimp Grandrib 3 net free areaCRIMP sq. in. per lineal ft. 5V = 10.66 of free area = 10.66 Grandrib 3 netridge (5.33 per side) sq. in. per lineal ft. of ridge (5.33 per side)
Asphalt Impregnated Sealer Strip 1"x1"x19'-6.8" long USE AT VALLEYS AND HIPS
1 Grandrib 3, Strongrib, 14" Corrugated, 1 22" Corrugated, 5V Crimp, and Fabrib available by location - check with sales service rep.
Fasteners Screws
#9-16 WoodFast hex head, EPDM/metal washer, Oxyseal Long-Life Coating 1 1 Available in 1", 1 2", 2", 2 2" and 3" - Plain or Painted
4"
#10-16 Ultimate WoodTite 5 16" cast Zinc hex head Available in 1", 1 12", 2" , 212" and 3" USE WITH GALVALUME PANELS
#9-16 WoodFast 300 Series Stainless Steel 1 Available in 1", 1 2", and 2" 1 4" hex head, EPDM/metal washer USE WITH ALUMINUM PANELS
Nails
1 Fabroseal with 4" washer for 1 roofing -2", 22" & 3" Regular neoprene washer for siding 1 1 -12", 13", 2", & 22" 4 Plain Zinc coated and Painted
#14-10 WoodTite
16" hex head, EPDM/metal washer, Oxyseal Long-Life coating. Plain or Painted 1", 112", 2" USE AS STITCH SCREW & TO FASTEN METAL TO PLYWOOD OR OSB 5
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Snow Guards
MINI Clear Snow Guard
The Mini Clear Snow Guard is manufactured in a premium, polycarbonate plastic. This U.V. stabilized snow guard provides maximum protection to fit an economical budget. The two to one base to blade ratio, 4.5 square inch holding area and gusseted blade snow pocket combine to effectively retain snow. Well suited for mechanical attachments with washer face screws into the purlin sealed with Surebound Everseal caulk, part number (6769020) or fully adhered with same.
CL Snow Guards
The CL Snow Guards are manufactured in a clear polycarbonate with U.V. stabilizers. The unique vent rib system allows for adhesive out gassing, which increases the shear and mechanical strength. The three to one base to blade ratio adds significantly to the shear and peel adhesion of the device to the surface. Well suited for mechanical attachments with washer face screws into the purlin sealed with Surebound Everseal caulk, part number (6769020) or fully adhered with same.
(Both CL Snow Guards are 3 1/2 wide)
RTCLSR
RTCLSM
Cast in Almag 35, an aluminum alloy which contains magnesium for durability under the most extreme conditions, the Snow Boss has superior strength and tests well against corrosion. The #640 is designed with a traditional shape for mid-panel application. The #690 is a decorative, spoked, half-round snow guard. Both can be custom color matched and may be installed using a combination of fasteners and adhesive or a suitable high-quality non-silicone sealant.
(Snow Boss #690 is 3 3/4 wide)
#640 #690
SM Snow Guard
Manufactured of cast aluminum and designed to be adhered to the pan surface of prefinished metal roofs. This Snow Guard is very effective where there are no suitable seams for a seam mounted device, including batten and lap seam panels, or other profiles having a flat surface of as little as 2 3/8 in width. It can be custom color matched. Adhere using a high strength construction adhesive or combination of mechanical fasteners and an adhesive/sealant.
(SM is 3 1/2 wide)
RT Snow Guards
Available in cast aluminum and cast bronze and two sizes to accommodate differing seam widths. RT-200 is designed for seams up to 3/16 wide; RT-300 is designed for seams up to 9/32 in thickness and suited for heavier gauge metals.
AP Snow Guards
Produced in cast aluminum, the deep throat permits the AP Snow Guard to be secured directly without damaging caps or compressing internal gasketing or sealant pockets. AP-300 is for seams up to 9/32 wide; AP-400 for seams 3/8 and the AP-516 for seams just over 1/2 in thickness.
Classically designed to fit almost any metal roof. Available in mill finished aluminum, black e-coat primer or custom colors to match the roof. SG-1 for seams 1.0 or 1-1/2 deep x .250 wide; SG-175 for seams 1.75 deep x .475 wide; SL-1 for seams 1.0 deep x .475 wide.
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Idabel, OK Grapevine, TX
Jackson, GA
Tifton, GA
MEMBER
Rural Builder Magazine Gold Key Recipient All 16 Consecutive Years
Corporate Office 3449 Hempland Rd. Lancaster, PA 17601 (800) 477-2741 Fax (800) 283-4289 www.fabral.com
6/09 APC 15k 98-32-007