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Variety On, Inc. Fabricati: Forklift Owners Manual

This forklift owners manual provides safety, operation, and maintenance information for Gillison's Variety Fabrication Inc. forklift models GVF 5000, GVF 6000, and GVF 8000. The manual includes sections on safety procedures, vehicle controls and their functions, operating instructions, lubrication charts, maintenance schedules, and electrical system diagrams. Safety topics covered include general safety rules, load handling safety, and inspections of forks and other critical components.

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Hafiezul Hassan
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58 views3 pages

Variety On, Inc. Fabricati: Forklift Owners Manual

This forklift owners manual provides safety, operation, and maintenance information for Gillison's Variety Fabrication Inc. forklift models GVF 5000, GVF 6000, and GVF 8000. The manual includes sections on safety procedures, vehicle controls and their functions, operating instructions, lubrication charts, maintenance schedules, and electrical system diagrams. Safety topics covered include general safety rules, load handling safety, and inspections of forks and other critical components.

Uploaded by

Hafiezul Hassan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Gillisons

Variety

on, Inc.

Fabricati

Forklift Owners Manual


Manual Part Number: GL 11495

Model Numbers:
GVF 5000
GVF 6000
GVF 8000

3033 BENZIE HWY. BENZONIA, MI


49616 (231) 882-5921 (800) 392-6059
email: gillison@gillisons.com
website: www.gillisons.com

Table of Contents
INTRODUCTION

SAFETY
2
Intro to Safety
2
Safety Alert Symbol
2
Signal Words
2
General Safety Rules
3
General Safety While Operating
4
Safety While Servicing Machine
5
Electrical System
6
Hydraulic System
6
Fuel System
7
Wheels and Tires
7
Replacement Parts
7
Instruction Decals
8
Serial Number
8
Safety While Operating
9
Load Handling Safety
9
Rules of The Road
10
Modications
10
Record Retention
10
Ownership Records
10
Fork Safety
11
Fork Inspection
11
Fork Inspection Poster
13
Fork Maintenance
14
Forklift
Mast Safety
16
CONTROLS
Instrument Panel Diagram
Instrument Panel Info
Various Controls

17
17
18
19

OPERATION
Pre Start Up
Starting the Engine
Cold Weather Starting Aid
Forklift Shutdown
Operating the GVF 5000

21
21
21
21
21
21

LUBRICATION AND MAINTENANCE


23
Maintenance Chart
23
Lubrication Chart
24
Instructions for Pressure Washing
25
Engine
25
Transmission
27
Health and Safety
27
Lubricants and Capacities 28 Service
Schedule
29
Synchro Shuttle Transmission 30
PD 70 Front Axle
31

Axle Oil Level


31
Lubricants and Capacities
32
Service Schedule
32
SD
55 Rear Axle
33 Drive
head Axles
33
Greasing Axles
35 Health
and Safety
36
Lubricants and Capacities
37
Service Schedules
37
Mast Maintenance
39
Mast Sideshifter Maintenance
43
Brake Fluid
44
Hydraulic System
44
Hydraulic Diagram
45
Electrical
46
Battery
46
4 WD Timing Advance Electrical
Circuit
47
FNR Neutral Safety Start and Shift Disconnect Electrical Circuit
48
Gauges and Indicator Lights Electrical
Circuit
49
Ignition Switch and Power Supply
Relay Electrical Circuit
50
Front and Rear Work Lights Electrical
Circuit
51
12 PWER Adaptor and Alternator Signal Electrical Circuit
52
Flasher and Turn Signals Electrical
Circuit
53
Main Wiring Harness
54
FNR Switch Wire Harness
55
Work Light Harness
56
Reference Documents
57
Filter Part Numbers
57
WARRANTY

58

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