This document provides design details for a 4 foot wide precast prestressed concrete box beam bridge. It includes properties of the precast section such as depth, self-weight, moment of inertia. It also includes properties of the topping slab and composite section. Loadings, stresses, prestressing requirements, losses, transfer stresses, shear design and deflection checks are summarized. The design requires 26-1/2 inch diameter 270 ksi low relaxation strands with a final prestress of 652.66 kips to satisfy stresses at service limit states.
This document provides design details for a 4 foot wide precast prestressed concrete box beam bridge. It includes properties of the precast section such as depth, self-weight, moment of inertia. It also includes properties of the topping slab and composite section. Loadings, stresses, prestressing requirements, losses, transfer stresses, shear design and deflection checks are summarized. The design requires 26-1/2 inch diameter 270 ksi low relaxation strands with a final prestress of 652.66 kips to satisfy stresses at service limit states.
Original Description:
Spreadsheet for analysis of 4 feet wide concrete box beam
This document provides design details for a 4 foot wide precast prestressed concrete box beam bridge. It includes properties of the precast section such as depth, self-weight, moment of inertia. It also includes properties of the topping slab and composite section. Loadings, stresses, prestressing requirements, losses, transfer stresses, shear design and deflection checks are summarized. The design requires 26-1/2 inch diameter 270 ksi low relaxation strands with a final prestress of 652.66 kips to satisfy stresses at service limit states.
This document provides design details for a 4 foot wide precast prestressed concrete box beam bridge. It includes properties of the precast section such as depth, self-weight, moment of inertia. It also includes properties of the topping slab and composite section. Loadings, stresses, prestressing requirements, losses, transfer stresses, shear design and deflection checks are summarized. The design requires 26-1/2 inch diameter 270 ksi low relaxation strands with a final prestress of 652.66 kips to satisfy stresses at service limit states.
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4 FOOT WIDE PRESTRESSED BOX
BASIC PROPERTIES OF PRE-CAST SECTION
f'c (service conditions): fci (initial estimate) Depth of section, D Self Weight, w(sw) Basic Area, Ab: Moment of Inertia, Ib: Y(top), Yt: Y(bottom), Yb: S(top), St: S(bottom), Sb: Moment due to inter diaphragms Width of section, W Y bar to strands from bottom:
psi psi in k/ft in**2 in**4 in in in**3 in**3 ft kip in in
thickness: 0 in f'c: 5500 psi Integral WS: 0 in FILL, WALKS, PARAPETS, AND WS Depth: 0 ft Density: 0 kcf Wearing Surface: 25 psf Number of Sidewalks: 3 Sidewalk Width (each): 10.6667 ft Sidewalk thickness: 6 in Number of Parapets: 2 Parapet Height: 1.811765 ft Parapet Width: 1.416667 ft Curb to curb width: 77.16667 ft Br. Width: 80 ft K(AASHTO 3.23.4.3) 1
Ybar: 16.330 in Y bottom of Precast: 16.330 in Y top of Precast: 16.670 in Y top of slab: 16.670 in
Ay 12198.51 0.00 12198.51 Icomp:
d 0.000 16.670
Ad**2 0.00 0.00 0.00
109396 in**4 S bottom of precast: S top of precast: S top of slab/n:
Io 109396 0.00 109396
6699 in**3 6562 in**3 6562 in**3
Q = statical moment of inertia about interface between precast unit and topping slab = (area of interface plane)*(distance from slab centroid to Ybar) Q = beff*slab thickness*(depth of precast + 1/2 of slab thickness - Ybar) Q = 0 in**3 Icomp/Q = #DIV/0! in :: LOADS AND BASIC STRESSES Dead Loads (Basic Section + Topping Slab) Precast: 0.778 k/ft Slab: 0.000 k/ft DL 0.778 k/ft
Superimposed DL Stresses f bottom precast: -0.281 ksi Ten f top precast: 0.287 ksi Comp f top of slab: 0.287 ksi Comp
-1.161 ksi Ten
1.185 ksi Comp
f bottom precast DL + SDL
f top precast DL + SDL
0.196 k/ft
-1.442 ksi Ten
1.472 ksi Comp
Live Loads Impact Factor: 0.244 Number of Lanes: 8 lanes Ng = number of girders subjected to LL
S = (12*number of lanes + 9)/Number of girders
Ng = 24 girders S = 4.375 C= 1.000 D = 6.117 Load Fraction: 0.715166 wheels DF or 0.357583 lanes
AASHTO HS20 Loading or Alternate Military Vehicle by Formula
M calc = 1164.90 ft-kip/lane M (LL+I) 518.15 ft-kip Live Load + Impact Stresses (HS20 or Military) f bottom precast: f top precast: f top of slab:
-0.928 ksi Ten
0.947 ksi Comp 0.947 ksi Comp
TOTAL STRESSES DUE TO DL + SDL + LL
Bottom of Precast: -2.370 ksi Ten Top of Precast: 2.419 ksi Comp Top of Slab: 1.234 ksi Comp :: PRESTRESSING REQUIREMENTS
OK! less than .4f'c of slab
Allowable Stresses at Service Conditions
Compression: fc = 0.6*f'c of precast beam: Tension: ft = 3*(sqrt f'c of precast beam) For permanent loads no tension is permitted, ie ft >= 0 ksi f p/s req'd (DL + SDL + LL): f p/s req'd (DL + SDL): f p/s req'd (governing): Strand Eccentricity:
3.300 ksi -0.222 ksi for (DL+LL+I)
2.148 ksi Comp
1.442 ksi Comp 2.148 ksi Comp e =
13.868462 inches
286435853.xls
Required Presstressing Force:
629.99
For 1/2" diameter 270k low lax strands:
Estimated Losses: 38.4326 ksi Number of strands req'd:
25.10 strands
kips A strand: P = Try
0.153 in**2 25.10 kips/strand 26
strands
PRESTRESS LOSSES SHRINKAGE (SH)
RH = SH = SH =
40 % from AASHTO Fig 9.16.2.1.1
17-15RH = 11 ksi 11.00 ksi
ELASTIC SHORTENING (ES)
Es = 29000 ksi Eci = 3824 ksi f p/s = 186.3 ksi .69*f*s where f*s = 270 ksi P p/s = 741.10 kips f cir = concrete stress at cg of strands due to self weight + prestressing w self weight: 0.778 k/ft M self weight: 622.50 ft-kip f s/w -0.947 ksi Ten f p/s 2.295 ksi Comp f cir 1.348 ksi Comp ES = f cir*(Es/Eci) ES = 10.22 ksi CREEP OF CONCRETE (CRc) f cds = concrete stress at cg of strands for DL+SDL-self weight w(dl)-w(sw) = 0.000 k/ft M(dl-sw) = 0.00 ft-kip f cds(dl-sw) = 0.000 ksi Ten f cds (sdl) = -0.239 ksi Ten fcds = -0.239 ksi Ten CRc = 12f cir-7f cds from AASHTO 9.12.2.1.3 eq 9-9 CRc = 14.51 ksi RELAXATION OF PRESTRESSING STEEL (CRs) CRs = 5-0.10ES-0.05(SH+CRc) AASHTO EQ 9-10A CRs = 2.70 ksi TOTAL LOSSES :: FINAL STRESSES
38.43 ksi
P p/s = (.75*f's-total losses)(number of strands)(area of one strand)
P p/s = 652.66 kips f top p/s = f top perm = f top total =
-0.506 ksi Ten
0.966 ksi OK less than .4*f'c of precast unit 1.914 ksi OK less than .6*f'c of precast unit
286435853.xls
f bottom p/s = f bottom perm = f bottom total =
2.225 ksi Comp
0.783 ksi OK! greater than 0 -0.145 ksi Ten OK less than 3*sqrt f'c USE
26 Strands
TRANSFER STRESSES Allowables fc = .6*f'ci = f tension =
2.7 ksi Comp
-0.201 ksi Ten
f top i = f bottom i =
-0.592 ksi, > f ten allow, need mild reinf
2.607 ksi, less than allow OK
Distance from top to neutral axis:
Total tension force: fs mild: 24 ksi Try 6#6 bars As = Use Check top fiber stresses if theoretically terminated at 6 transfer length of 2.083 beyond end of beam. L= Mg = 230.366 ft kip Mdiaph = 7.85 ft kip f top = -0.157 ksi OK FLEXURAL STRENGTH OF SECTION As * = 3.978 in**2 rho* = 0.00271379 d = 30.5384615 in
Immediate Losses ES 10.22 ksi Pi = 764.87 kips Alpha = 1.17 (Pi/Pf)
6.11 in 57.37 kips As req'd = 2.64 in2
to be resisted by mild steel reinforcement
2.39 in2
6#6 bars 6#6 bars were to be ft beyond strand ft or at 8.083 ft 81.333 ft assuming 8" of extension beyond centerline of bearing Moment due to intermediate diaphragm at x = 8.083 ft Teminate 6#6 bars plus the max of d, 1/20 of span or 15 bar dia Gamma* = Beta = f's = f'c =
0.28 for lox lax steel AASHTO 9.1.2
0.775 270 ksi 5.5 ksi for topping slab
f* su = 257.00 ksi a = 4.56 inches therefore N.A. in precast section Phi*Mn=Mu: 2403.82 ft-kips M factored = 1.3(DL + SDL +1.67LL): 2169.10 ft-kips OK
CHECK MINIMUM REINFORCEMENT
fr = 0.556 ksi f pe = Sb = 6699 in**3 Sc =
2.225 ksi 6699 in**3
286435853.xls
M (dl) = 1.2*M*cr =
648.06 ft-kip 1863.06 ft-kip
M*cr = Mu =
1552.55 ft-kip 2403.82 Exceeds 1.2M*cr OK
CHECK MAXIMUM REINFORCEMENT
Per AASHTO 9.18.1 eq 9-20 for rectangular sections rho*f*su/f'c<=0.36Beta ? for f'c use topping slab concrete: 0.127 is less than 0.279 OK! Beta for topping slab:
5500 psi 0.775
CHECK LIVE LOAD DEFLECTION
M (LL+I) = Span = E precast = I comp =
518.15 80 4227 109396
ft-kip ft ksi in**4
Delta = Span/Delta:
1.033 in 930 deflection OK
SHEAR REINFORCEMENT (stirrups) b' = 2 times the vertical web thickness: 2 webs Overall Depth of Section = Compute shear at H/2 from suppt = V dl + sdl = 37.63 kips Vll = 62.36 kips/lane Vu = 110.07 kips Try 2#4 Av = S req'd = 22.84 in
33 inches 16.5 inches Vc = 50.79 V (LL+I) = 28.22 Vs = 59.28 0.4 in2/ft S max = 24 Try S = 16
j= 0.923914 AASHTO 9.20.2.4 kips 1.7*sqrt(f'c slab)*(b'd) kips b' = 10 in kips d = 30.53846 in Av min = 0.266667 in2/ft in in
Ties for Horizontal Shear between Topping Slab and Precast Unit A min = 0.64 in**2 For 4 legs: #4 bar, As = V nh = Shear transfer by concrete: 117.27 kips Excess percentage of tie reinforcement = 25.00 % Delta V nh = 87.95 kips Therefore V nh total = 205.2185 kips, V nh exceeds Vu, OK Provide Ties
