IyCnet INDIRECTADD PDF

RSLogix500 Project Report
INDIRECTADD.RSS
Processor Information
Processor Type: 1747-L531
5/03 CPU -
8K Mem. OS302
Processor Name: M1107

Total Memory Used: *
Total Memory Left: *
Program Files: 21
Data Files: 42
Program ID: 0
Page 1
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INDIRECTADD.RSS
I/O Configuration
0
1
2
3
4
5
6
7
8
9
Page 2
1747-L531
1746-IV16
1746-IB16
1746-IB16
5/03 CPU - 8K Mem. OS302

16-Input (SOURCE) 24 VDC
16-Input (SINK) 24 VDC
16-Input (SINK) 24 VDC
1746-OV16
1746-OB16
1746-OB16
16-Output (TRANS-SINK) 10/50 VDC

16-Output (TRANS-SRC) 10/50 VDC
16-Output (TRANS-SRC) 10/50 VDC
Thursday, August 14, 2003 - 16:05:11
INDIRECTADD.RSS
Channel Configuration
GENERAL
Channel 1 Write Protected: No
Channel 1 Edit Resource/Owner Timeout:
Channel 1 Passthru Link ID: 2
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
0
0
0
0
0
0
0
0
60
Write Protected: No
Edit Resource/Owner Timeout: 60
Passthru Link ID: 1
Current Mode: System
Mode Change Enabled: No
Mode Change Attention Character:
Mode Change System Character: S
Mode Change User Character: U
\1b
CHANNEL 1 (SYSTEM) - Driver: DH485

Node : 1 (decimal)
Baud: 19200
Token Hold Factor: 1
Max Node Address: 31
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex

Source ID: 9 (decimal)
Baud: 9600
Parity: NONE
Stop Bits: 1
Control Line : No Handshaking
Error Detection: CRC
Embedded Responses: Enabled
Duplicate Packet Detect: Yes
ACK Timeout: 50
NAK Retries: 3
ENQ Retries: 3
CHANNEL 0 (USER) - Driver: ASCII

Baud: 1200
Parity: NONE
Stop Bits: 1
Data Bits: 8
Control Line : No Handshaking
Delete mode: Ignore
Echo: No
XON/XOFF: No
Termination Character 1: \d
Termination Character 2: \ff
Append Character 1: \d
Append Character 2: \a
Page 3
Thursday, August 14, 2003 - 16:05:11
INDIRECTADD.RSS
Program File List
Name
Number
Type
[SYSTEM]
0
1
2
3
4
5
6
7
8
10
11
20
SYS
SYS
LADDER
LADDER
LADDER
LADDER
LADDER
LADDER
LADDER
LADDER
LADDER
LADDER
MAIN
GENERAL
HI-POT
PLUG LOAD
SEALANT
OVENLOAD
LEAK TEST
ALARM
PANEL VIEW
GOLDEN MOD
Page 4
Rungs
0
0
10
39
32
13
13
26
37
44
73
31
Debug
No
No
No
No
No
No
No
No
No
No
No
No
Bytes
0
0
84
1695
1614
467
447
955
1975
1166
2189
1215
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
Data File List
Name
Number
Type
Scope
Debug
OUTPUT
INPUT
STATUS
BINARY
TIMER
COUNTER
CONTROL
INTEGER
FLOAT
ALM TIMERS
ALARM BITS
BIT SHIFTS
PV BITS
ONE SHOTS
MASTER MOD
TEST MOD
0
1
2
3
4
5
6
7
8
9
10
11
20
30
40
41
O
I
S
B
T
C
R
N
F
T
B
B
B
B
N
N
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Page 5
Words
3
3
84
15
78
153
153
31
42
78
21
6
6
7
21
21
Elements Last
3
3
84
15
26
51
51
31
21
26
21
6
6
7
21
21
O:2
I:2
S:83
B3:14
T4:25
C5:50
R6:50
N7:30
F8:20
T9:25
B10:20
B11:5
B20:5
B30:6
N40:20
N41:20
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
LAD 2 - MAIN --- Total Rungs in File = 10
0000
GENERAL
CONDITIONS
JSR
Jump To Subroutine
SBR File Number
U:3
HI-POT
LOGIC
0001
JSR
Jump To Subroutine
SBR File Number
U:4
PLUG
LOAD
LOGIC
0002
0003
0004
JSR
Jump To Subroutine
SBR File Number
U:5
SEALANT
LOGIC
JSR
Jump To Subroutine
SBR File Number
U:6
OVEN LOAD
CONYEYOR
JSR
Jump To Subroutine
SBR File Number
U:7
LEAK
TEST
LOGIC
0005
0006
0007
0008
Page 6
JSR
Jump To Subroutine
SBR File Number
U:8
ALARM LOGIC
RUNGS
JSR
Jump To Subroutine
SBR File Number
U:10
PANEL VIEW BITS

JSR
Jump To Subroutine
SBR File Number
U:11
GOLDEN MODULE
ROUTINE
JSR
Jump To Subroutine
SBR File Number
U:20
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
LAD 2 - MAIN --- Total Rungs in File = 10
0009
Page 7
END
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
LAD 3 - GENERAL - GENERAL CONDITIONS AND TABLE LOGIC --- Total Rungs in File = 39
ALWAYS_ON
B3:10
0000
14
NEVER_ON
B3:10
NEVER_ON
B3:10
NEVER_ON
B3:10
15
15
15
0001
CONTROL
MASTER RELAY
POWER IS ON
E-STOP IS OK
CRM
I:2
RESET
PUSH
BUTTON
RESET
I:3
0
1746-IB16
14
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
0002
0
UPPER
CIRCUIT
TEST
RET'D
UP_HP_RETD
I:2
UPPER
CIRCUIT
TEST
EXT'D
UP_HP_EXTD
I:2
LOWER
CIRCUIT
TEST
RET'D
LOW_HP_RETD
I:2
LOWER
CIRCUIT
TEST
EXT'D
LOW_HP_EXTD
I:2
7
1746-IB16
6
1746-IB16
9
1746-IB16
8
1746-IB16
UPPER
LEAK TEST
RET'D
UP_LT_RETD
I:3
UPPER
LEAK TEST
EXT'D
UP_LT_EXTD
I:3
LOWER #1
LEAK TEST
RET'D
LOW1_LT_RETD
I:3
LOWER #1
LEAK TEST
EXT'D
LOW1_LT_EXTD
I:3
LOWER #2
LEAK TEST
RET'D
LOW2_LT_RETD
I:3
5
1746-IB16
4
1746-IB16
7
1746-IB16
6
1746-IB16
9
1746-IB16
HI-POT
HOME
HP_HOME
B3:0
0003
1
0004
Page 8
LOWER #2
LEAK TEST
EXTENDED
LOW2_LT_EXTD
I:3
PROX
GOOD PART
STAMPER RETRACTED
PX_STAMP_RET
I:3
PROX
GOOD PART
STAMPER EXTENDED
PX_STAMP_EXT
I:3
LEAK
TEST
HOME
LT_HOME
B3:0
8
1746-IB16
1
1746-IB16
0
1746-IB16
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INDIRECTADD.RSS
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
HI-POT
HOME
HP_HOME
B3:0
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
LEAK
TEST
HOME
LT_HOME
B3:0
7
1746-IV16
2
1746-IV16
11
1746-IV16
0005
5
1746-IB16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
ALL HEADS
HOME
ALL_HOME
B3:0
9
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
PART
OUT OF
POSITION
PHOTO
PE_PART_OUT
I:2
UPPER
CIRCUIT
TEST
RET'D
UP_HP_RETD
I:2
4
1746-IB16
13
1746-IB16
7
1746-IB16
0006
11
POWER/ALARM
BIT
POWER_ON
B3:0
0007
0
PART
OUT
OF POSITION
AT HI-POT
PART_OUT_POS
B3:0
L
4
PART
OUT
OF POSITION
AT HI-POT
PART_OUT_POS
B3:0
U
4
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
Page 9
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
INDEX
COMPLETE
INDEX_DN
B3:0
ANTITIE
DOWN
TIMER
T4:0
POWER/ALARM
BIT
POWER_ON
B3:0
PART
OUT
OF POSITION
AT HI-POT
PART_OUT_POS
B3:0
11
DN
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
2
1746-IB16
3
1746-IB16
ALL HEADS
HOME
ALL_HOME
B3:0
BAD PART
LOCK OUT
BIT
BAD_PART_LO
B3:0
FAULT REJECT CHUTE

IS NOW FULL
FLT_REJECT_CHUTE
B10:1
ALARM BIT SET

ALARM_BIT
B3:0
INITIATE
INDEX
INDEX_OK
B3:0
13
15
0008
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
ANTITIE
DOWN
TIMER
INITIATE
INDEX
INDEX_OK
B3:0
TON
Timer On Delay
Timer
T4:0
Time Base
0.01
Preset
30<
Accum
0<
0009
2
1746-IB16
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
EN
DN
3
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
INITIATE
INDEX
INDEX_OK
B3:0
CLUTCH
OVERLOAD
CLUTCH_OVRL
I:2
1
1746-IB16
0010
POWER/ALARM
BIT
POWER_ON
B3:0
0011
0
INDEX ERROR
CLUTCH SWITCH MADE
INDEX_ERROR
B3:0
L
12
INDEX ERROR
CLUTCH SWITCH MADE
INDEX_ERROR
B3:0
U
12
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
Page 10
Thursday, August 14, 2003 - 16:05:12
INDIRECTADD.RSS
INITIATE
INDEX
INDEX_OK
B3:0
SHOT
PIN
EXT'D
SHOTPIN_EXTD
I:3
SHOT
PIN
RET'D
SHOTPIN_RETD
I:3
10
1746-IB16
11
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
EXTEND
SHOT
PIN
EXT_SHOTPIN
O:6
0012
5
9
1746-OB16
RETRACT
SHOT
PIN
RET_SHOTPIN
O:6
10
1746-OB16
RETRACT
SHOT
PIN
RET_SHOTPIN
O:6
10
1746-OB16
RETRACT
SHOT
PIN
RET_SHOTPIN
O:6
0013
10
1746-OB16
RETRACT
SHOT
PIN
SINGLE
SHOT
SHOTPIN_SS
B3:0
B30:0
OSR
0
RETRACT
SHOT
PIN
SINGLE
SHOT
SHOTPIN_SS
B3:0
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
POWER/ALARM
BIT
POWER_ON
B3:0
SHOT
PIN
TT
RETRACT
SHOTPIN_TT_RET
B3:0
0014
6
8
1746-OB16
SHOT
PIN
TT
RETRACT
SHOTPIN_TT_RET
B3:0
7
ALL HEADS
HOME
ALL_HOME
B3:0
SHOT
PIN
RET'D
SHOTPIN_RETD
I:3
SHOT
PIN
EXT'D
SHOTPIN_EXTD
I:3
11
1746-IB16
10
1746-IB16
INDEX ERROR
CLUTCH SWITCH MADE
INDEX_ERROR
B3:0
INDEX
ENABLE
INDEX_EN
O:7
12
9
1746-OB16
0015
9
Page 11
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
ALL HEADS
HOME
ALL_HOME
B3:0
INDEX
ENABLE
INDEX_EN
O:7
INITIATE
INDEX
INDEX_OK
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
STOP
INDEX
STOP_INDEX
B3:0
INDEX ERROR
CLUTCH SWITCH MADE
INDEX_ERROR
B3:0
9
1746-OB16
10
12
0016
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
8
1746-OB16
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
8
1746-OB16
4
1746-IB16
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
L
8
0017
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
INDEX
COMPLETE
INDEX_DN
B3:0
STOP
INDEX
STOP_INDEX
B3:0
11
10
0018
8
STOP
INDEX
STOP_INDEX
B3:0
10
Page 12
4
1746-IB16
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
U
8
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
STOP
INDEX
STOP_INDEX
B3:0
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
SHOT
PIN
EXT'D
SHOTPIN_EXTD
I:3
4
1746-IB16
10
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
RETRACT
SHOT
PIN
RET_SHOTPIN
O:6
0019
10
10
1746-OB16
EXTEND
SHOT
PIN
EXT_SHOTPIN
O:6
9
1746-OB16
EXTEND
SHOT
PIN
EXT_SHOTPIN
O:6
9
1746-OB16
STOP
INDEX
STOP_INDEX
B3:0
INDEX
COMPLETE
INDEX_DN
B3:0
L
11
0020
10
INDEX
COMPLETE
INDEX_DN
B3:0
GOLDEN MODULE
SINGLE SHOT DELAY
GOLD_SS_DLY
TON
Timer On Delay
Timer
T4:18
Time Base
0.01
Preset
25<
Accum
0<
0021
11
INDEX
COMPLETE
INDEX_DN
B3:0
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
11
0022
Page 13
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN MODULE
SINGLE SHOT DELAY
GOLD_SS_DLY/DN
T4:18
11
DN
B30:0
OSR
1
EN
DN
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
5
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN MODULE
SINGLE SHOT DELAY
GOLD_SS_DLY/DN
T4:18
11
DN
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
2
1746-IB16
3
1746-IB16
0023
INDEX
COMPLETE
INDEX_DN
B3:0
U
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
0024
PART STATUS FOR GOOD PART OR BAD PART

MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
B30:0
OSR
8
6
BSL
Bit Shift Left
File
#B11:0
Control
R6:0
Bit Address B3:10/15
Length
1<
PART STATUS BIT SHIFT FOR PART PRESENT AFTER HI-POT

MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
B30:0
OSR
8
11
BSL
Bit Shift Left
File
#B11:1
Control
R6:5
Length
1<
0029
Page 14
EN
DN
B11:1
U
12
0027
0028
DN
B11:0
U
12
0025
0026
EN
PART STATUS BIT SHIFT FOR DID PART GET HI-POTTED WHEN IN MANUAL MODE
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
B30:1
OSR
8
3
BSL
Bit Shift Left
File
#B11:2
Control
R6:10
Length
1<
EN
DN
B11:2
U
12
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
ALL HEADS
HOME
ALL_HOME
B3:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
BAD PART
LOCK OUT
BIT
BAD_PART_LO
B3:0
OVEN LOAD
FAULT, REJECT LANE
IS FULL
FLT_REJECT_FULL
B10:1
13
1746-IB16
13
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
INITIATE
INDEX
INDEX_OK
B3:0
0030
9
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
8
Page 15
4
1746-IB16
OK TO INDEX LIGHT
DELAY
OK_TO_INDEX_DLY
TON
Timer On Delay
Timer
T4:7
Time Base
0.01
Preset
25<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
T4:12
OK TO INDEX LIGHT
DELAY
OK_TO_INDEX_DLY/DN
T4:7
ALARM BIT SET

ALARM_BIT
B3:0
EN
DN
15
0031
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
ALL HEADS
HOME
ALL_HOME
B3:0
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
Time Base
S:4
4
1746-IB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLD_AT_OP
B11:3
11
11
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
4
1746-IB16
N41 = TEST PART FILE

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[GOLD_TRACK_OP.ACC]/2
N41:[C5:14.ACC]
2

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:14.ACC]
3
OK TO INDEX
PILOT LIGHT
GREEN
PL_GREEN
O:7
15
1746-OB16
Page 16
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
PART AT OPERATOR
STATION
PART_AT_OP
B11:0
PART PRESENT AT
OPERATOR STATION
PP_AT_OP
B11:1
11
11
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
0032
4
1746-IB16
11
IS PART HI POTTED AT
OPERATOR STATION ?
AND PASSED ?
HP_AT_OP
B11:2
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLD_AT_OP
B11:3
11
11
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
4
1746-IB16

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:14.ACC]
2
BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:14.ACC]
3
REJECTED PART
PILOT LIGHT
PL_RED
O:7
14
1746-OB16
Page 17
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
AUTO
MODE
SELECTED
AUTO_MODE
I:3
ALARM BIT SET

ALARM_BIT
B3:0
PLC SIGNAL TO SERVO,

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
0033
13
1746-IB16
15
7
1746-OV16
NOT REALLY A FAULT

BUT A MESSAGE
THAT OVEN LOADER IS
WAITING ON LANE TO
CLEAR
FLT_LOAD_MESS
B10:1
1
START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
Time Base
S:4
7
1746-OV16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
Time Base
S:4
11
5
LIGHT TOWER GREEN
MACHINE CYCLING
LT_GREEN
O:7
0
1746-OB16
Page 18
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
ALARM BIT SET

ALARM_BIT
B3:0
NOT REALLY A FAULT

BUT A MESSAGE
THAT OVEN LOADER IS
WAITING ON LANE TO
CLEAR
FLT_LOAD_MESS
B10:1
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
15
11
LIGHT TOWER
RED
ALARM
LT_RED
O:7
0034
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
Time Base
S:4
11
AUTO
MODE
SELECTED
AUTO_MODE
I:3

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
13
1746-IB16
7
1746-OV16
1
1746-OB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
LIGHT TOWER
AMBER
MACHINE WARNING
LT_AMBER
O:7
0035

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
7
1746-OV16
11
2
1746-OB16
Time Base
S:4
5
NOT REALLY A FAULT

BUT A MESSAGE
THAT OVEN LOADER IS
WAITING ON LANE TO
CLEAR
FLT_LOAD_MESS
B10:1
1
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
Time Base
S:4
11
REJECTED PART
PILOT LIGHT
PL_RED
O:7
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
14
1746-OB16
11
0036
Page 19
B30:1
OSR
15
BAD PART
LOCK OUT
BIT
BAD_PART_LO
B3:0
L
13
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
PHOTOEYE
BAD PART
CHUTE IS FULL
PP_CHUTE_FULL
I:3
BAD PART
LOCK OUT
BIT
BAD_PART_LO
B3:0
U
13
0037
12
1746-IB16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
BAD PART
LOCK OUT
BIT
BAD_PART_LO
B3:0
13
1746-IB16
13
POWER/ALARM
BIT
POWER_ON
B3:0
0
0038
Page 20
PART PRESENT AT
OPERATOR STATION
PP_AT_OP
B11:1
U
11
PART AT OPERATOR
STATION
PART_AT_OP
B11:0
U
11
OPERATOR STATION ?
AND PASSED ?
HP_AT_OP
B11:2
U
11
END
Thursday, August 14, 2003 - 16:05:13
INDIRECTADD.RSS
LAD 4 - HI-POT - HI-POT LOGIC --- Total Rungs in File = 32
PANEL VIEW
HI-POT
RUN ONCE
CYCLE
PV_HP_RUN1
B20:0
HI POT
PART
PRESENT
PE_HP_PP
I:2
HI-POT
HOME
HP_HOME
B3:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
13
1746-IB16
13
0000
1
12
1746-IB16
HP
RUN 1
CYCLE
ENABLED
HP_CYCLE_EN
B3:1
0
HP
RUN 1
CYCLE
ENABLED
HP_CYCLE_EN
B3:1
0
POWER/ALARM
BIT
POWER_ON
B3:0
HI POT
PART
PRESENT
PE_HP_PP
I:2
GOLDEN MODULE
TABLE IS CLEARED
GOLD_TABLE_CLR
B3:8
0001
0
12
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
STOP
INDEX
STOP_INDEX
B3:0
10
0002
HP
RUN 1
CYCLE
ENABLED
HP_CYCLE_EN
B3:1
0003
0
Page 21
B30:0
OSR
2
PART PRESENT AT
HI POT STATION
PP_AT_HP
B11:1
L
1
PART PRESENT AT
HI POT STATION
PP_AT_HP
B11:1
U
1
HP
RUN 1
CYCLE
ENABLED
SS
HP_RUN1_SS
B3:1
1
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
HP
RUN 1
CYCLE
ENABLED
HP_CYCLE_EN
B3:1
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
0004
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
Page 22
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
HI-POT
HOME
HP_HOME
B3:0
HI POT
PART
PRESENT
PE_HP_PP
I:2
PART
OUT OF
POSITION
PHOTO
PE_PART_OUT
I:2
12
1746-IB16
13
1746-IB16
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
0005
5
13
1746-IB16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
HI POT
RETRY BIT
LATCH
HP_RETRY_BIT
B3:6
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
13
1746-IB16
HP
RUN 1
CYCLE
ENABLED
SS
HP_RUN1_SS
B3:1
1
HP
TT
START
HP_TT_START
B3:1
3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
GOLD_AT_HP
B11:3
N40 = MASTER FILE

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N40:[GOLD_TRACK_ELEC.ACC]/0
N40:[C5:12.ACC]
11
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
0
1746-OB16
Page 23
POWER/ALARM
BIT
POWER_ON
B3:0
HP
TT
START
HP_TT_START
B3:1
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
HP
TT
START
HP_TT_START
B3:1
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
4
1746-IB16
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
0006
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
AUTO
MODE
SELECTED
AUTO_MODE
I:3
0
1746-OB16
13
1746-IB16
12
POWER/ALARM
BIT
POWER_ON
B3:0
0
POWER/ALARM
BIT
POWER_ON
B3:0
0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
PANEL VIEW
MANUAL
EXTEND
HIGH POT
UPPER
PV_EXT_HP_UP
B20:1
0
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
0
1746-OB16
PANEL VIEW
MANAUAL
RETRACT
HIGH POT
UPPER
PV_RET_HP_UP
B20:1
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
12
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
0
1746-OB16
Page 24
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
LOWER
CIRCUIT
TEST
TT
EXTEND
LOW_HP_TT_EXT
B3:1
START
HI-POT
TEST
START_HP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
0
1746-OB16
0007
UPPER
CIRCUIT
TEST
TT
EXT
UP_HP_TT_EXT
B3:1
5
UPPER
CIRCUIT
TEST
TT
EXT
UP_HP_TT_EXT
B3:1
5
EXT
UPPER
CIRCUIT
TEST
EXT_UP_HP
O:6
UPPER
CIRCUIT
TEST
EXT'D
UP_HP_EXTD
I:2
0
1746-OB16
6
1746-IB16
0008
Page 25
B30:0
OSR
3
EXT
UPPER
CIRCUIT
TEST
SS
EXT_UP_HP_SS
B3:1
4
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
EXT
UPPER
CIRCUIT
TEST
SS
EXT_UP_HP_SS
B3:1
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
4
1746-IB16
LOWER
CIRCUIT
TEST
TT
RET
LOW_HP_TT_RET
B3:1
0009
EXTEND
LOWER
CIRCUIT
TEST
EXT_LOW_HP
O:6
AUTO
MODE
SELECTED
AUTO_MODE
I:3
1
1746-OB16
13
1746-IB16
11
POWER/ALARM
BIT
POWER_ON
B3:0
0
POWER/ALARM
BIT
POWER_ON
B3:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
PANEL VIEW
MANUAL
EXTEND
HIGH POT
LOWER
PV_EXT_HP_LOW
B20:1
2
EXTEND
LOWER
CIRCUIT
TEST
EXT_LOW_HP
O:6
1
1746-OB16
Page 26
PANEL VIEW
MANAUAL
RETRACT
HIGH POT
LOWER
PV_RET_HP_LOW
B20:1
LOWER
CIRCUIT
TEST
TT
RET
LOW_HP_TT_RET
B3:1
11
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
EXTEND
LOWER
CIRCUIT
TEST
EXT_LOW_HP
O:6
1
1746-OB16
EXTEND
LOWER
CIRCUIT
TEST
EXT_LOW_HP
O:6
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
START
HI-POT
TEST
START_HP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
1
1746-OB16
13
0010
LOWER
CIRCUIT
TEST
TT
EXTEND
LOW_HP_TT_EXT
B3:1
7
LOWER
CIRCUIT
TEST
TT
EXTEND
LOW_HP_TT_EXT
B3:1
7
EXTEND
LOWER
CIRCUIT
TEST
EXT_LOW_HP
O:6
LOWER
CIRCUIT
TEST
EXT'D
LOW_HP_EXTD
I:2
1
1746-OB16
8
1746-IB16
0011
Page 27
B30:0
OSR
4
EXTEND
LOWER
CIRCUIT
TEST
SS
EXT_LOW_HP_SS
B3:1
6
Thursday, August 14, 2003 - 16:05:14
INDIRECTADD.RSS
EXTEND
LOWER
CIRCUIT
TEST
SS
EXT_LOW_HP_SS
B3:1
UPPER
CIRCUIT
TEST
EXT'D
UP_HP_EXTD
I:2
LOWER
CIRCUIT
TEST
EXT'D
LOW_HP_EXTD
I:2
6
1746-IB16
8
1746-IB16
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
HI-POT
TIME OUT
TIMER
T4:2
13
DN
0012
6
START
HI-POT
TEST
START_HP
B3:1
9
POWER/ALARM
BIT
POWER_ON
B3:0
START
HI-POT
TEST
START_HP
B3:1
START
HI-POT
TEST
START_HP
B3:1
HI-POT
COMPLETE
HP_TEST_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
10
0013
HI-POT
DEBOUNCE
DELAY
T4:1
HI-POT
DEBOUNCE
DELAY
TON
Timer On Delay
Timer
T4:1
Time Base
0.01
Preset
200<
Accum
0<
EN
DN
EN
HI-POT
DEBOUNCE
DELAY
T4:1
HI POT
EXTERNAL START
INTERFACE
START_HP_TEST
O:6
0014
TT
Page 28
12
1746-OB16
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
L
0
HI-POT
TEST
PASSED
HP_PASSED
I:1
0015
12
1746-IV16
PART STATUS
AT HI POT
PART_AT_HP
B11:0
L
1
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
L
1
HI-POT
TEST
FAILED
HP_FAILED
I:1
0016
13
1746-IV16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
Page 29

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:12.ACC]
U
2

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:12.ACC]
L
2
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
U
0
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0017
8
HP
TT
START
HP_TT_START
B3:1
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
U
1
HI-POT
DEBOUNCE
DELAY
T4:1
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
HI-POT
COMPLETE
HP_TEST_COMP
B3:1
DN
13
10
HI-POT
DEBOUNCE
DELAY
T4:1
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
DN
0018
HI-POT
COMPLETE
HP_TEST_COMP
B3:1
10
HI-POT
TIME OUT
TIMER
T4:2
DN
Page 30
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
HI-POT
DEBOUNCE
DELAY
T4:1
HI-POT
COMPLETE
HP_TEST_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
HI-POT
TIME OUT
TIMER
T4:2
TT
10
DN
0019
HI-POT
TIME OUT
TIMER
T4:2
EN
HI-POT
TIME OUT
TIMER
TON
Timer On Delay
Timer
T4:2
Time Base
0.01
Preset
1000<
Accum
0<
HI-POT
TIME OUT
TIMER
T4:2
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
DN
12
EN
DN
0020
HI-POT
COMPLETE
HP_TEST_COMP
B3:1
10
LOWER
CIRCUIT
TEST
TT
RET
LOW_HP_TT_RET
B3:1
11
LOWER
CIRCUIT
TEST
TT
RET
LOW_HP_TT_RET
B3:1
11
Page 31
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
LOWER
CIRCUIT
TEST
TT
RET
LOW_HP_TT_RET
B3:1
HP
AUTO/
RUN 1
CYCLE
HP_OK_TO_CYCLE
B3:1
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
11
13
12
0021
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
12
UPPER
CIRCUIT
TEST
TT
RET
UP_HP_TT_RET
B3:1
HI-POT
HOME
HP_HOME
B3:0
UNLATCH
HP
IN
MANUAL
B3:1
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
12
14
8
1746-OB16
UPPER
CIRCUIT
TEST
TT
EXT
UP_HP_TT_EXT
B3:1
0022
5
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
13
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
13
Page 32
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
PANEL VIEW
HI-POT
RUN ONCE
CYCLE
PV_HP_RUN1
B20:0
UNLATCH
HP
IN
MANUAL
B3:1
14
0023
RESET
PUSH
BUTTON
RESET
I:3
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
U
0
14
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
U
1
START
HI-POT
TEST
START_HP
B3:1
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
HI POT
CYCLED
HP_CYCLED
B3:5
0024
HI POT
CYCLED
HP_CYCLED
B3:5
7
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
HI POT
CYCLED
HP_CYCLED
B3:5
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
11
0025
AUTO
MODE
SELECTED
AUTO_MODE
I:3
HI POT
FAILED
RETRY
COUNTER
HP_RETRY/DN
C5:6
0026
13
1746-IB16
Page 33
DN
B30:1
OSR
5
IS PART HI POTTED ?
AND PASSED ?
HP_AT_HP
B11:2
L
1
HI POT
FAILED IN A ROW
COUNTER
HP_FAILED_CT
CTU
Count Up
Counter
C5:2
Preset
5<
Accum
0<
CU
DN
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
AUTO
MODE
SELECTED
AUTO_MODE
I:3
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
0027
13
1746-IB16
B30:1
OSR
10
HI POT
FAILED
RETRY
COUNTER
HP_RETRY
CTU
Count Up
Counter
Preset
Accum
CU
C5:6
3<
0<
DN
HI POT
FAILED
RETRY
COUNTER
HP_RETRY/CU
C5:6
HP
TT
START
HP_TT_START
B3:1
HI POT
FAILED
RETRY
COUNTER
HP_RETRY/DN
C5:6
HI POT
RETRY BIT
LATCH
HP_RETRY_BIT
B3:6
CU
DN
0028
HI POT
RETRY BIT
LATCH
HP_RETRY_BIT
B3:6
2
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0029
HI POT
FAILED
RETRY
COUNTER
HP_RETRY
C5:6
RES
8
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
Page 34
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
GOOD
PART
SIGNAL
FROM HI-POT
LATCH
HP_GOOD_PART
B3:5
HI POT
FAILED IN A ROW
COUNTER
HP_FAILED_CT
C5:2
RES
0030
0
0031
Page 35
HI POT
FAILED IN A ROW
COUNTER
HP_FAILED_CT/DN
C5:2
POWER/ALARM
BIT
POWER_ON
B3:0
DN
HI POT
FAILED IN A ROW
COUNTER
HP_FAILED_CT/DN
C5:2
RESET
PUSH
BUTTON
RESET
I:3
DN
14
1746-IB16
END
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
LAD 5 - PLUG LOAD - PLUG LOAD LOGIC --- Total Rungs in File = 13
PLUG
PROGRAM
#1
INPUT
PLUG_PROG_SELECT
O:5
0000
11
1746-OV16
POWER/ALARM
BIT
POWER_ON
B3:0
PLUG
SERVO
READY
PLUG_SERVO_RDY
I:1
PLUG
EXTERNAL
START
PLUG_PROG_STROBE
O:5
6
1746-IV16
9
1746-OV16
0001
0
POWER/ALARM
BIT
POWER_ON
B3:0
PLUG
E-STOP
PLUG_ESTOP
O:5
10
1746-OV16
0002
Page 36
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
0003
4
1746-IB16
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
START
PLUG
CYCLE
START_PLUG
O:5
PLUG LOAD SIGNAL

HOLD TIMER FOR IAI
CONTROLLER
PLUG_SIG_HOLD/DN
T4:3
8
1746-OV16
DN
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
PANEL VIEW
PLUG LOAD
RUN ONCE
CYCLE
PV_PLUG_RUN1
B20:0
2
PLUG
SERVO
READY
PLUG_SERVO_RDY
I:1
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
START
PLUG
CYCLE
START_PLUG
O:5
6
1746-IV16
7
1746-IV16
8
1746-OV16
POWER/ALARM
BIT
POWER_ON
B3:0
START
PLUG
CYCLE
START_PLUG
O:5
0004
0
Page 37
PART STATUS
AT PLUG LOADER
PART_AT_PLUG
B11:0
8
1746-OV16
PLUG LOAD SIGNAL

HOLD TIMER FOR IAI
CONTROLLER
PLUG_SIG_HOLD
TON
Timer On Delay
Timer
T4:3
Time Base
0.01
Preset
100<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:15
INDIRECTADD.RSS
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
PLUG CYCLED
PLUG_CYCLED
B3:5
PART STATUS
AT PLUG LOADER
PART_AT_PLUG
B11:0
U
2
B30:0
OSR
7
0005
7
1746-IV16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
FUNCTIONAL FAULT
PLUG LOAD DID NOT
COMPLETE CYCLE
FLT_PLUG_LOAD
B10:0
13
1746-IB16
7
1746-IV16
0006
PLUG LOAD CYCLED

FAULTED BEFORE END
OF CYCLE
PLUG_FAULTED
B3:5
L
2
PLUG LOADER
FAILED IN A ROW
COUNTER
PLUG_FAILED_CT
CTU
Count Up
Counter
C5:3
Preset
5<
Accum
0<
PLUG LOADER
FAILED IN A ROW
COUNTER
PLUG_FAILED_CT/DN
C5:3
POWER/ALARM
BIT
POWER_ON
B3:0
DN
CU
DN
PLUG LOADER
FAILED IN A ROW
COUNTER
PLUG_FAILED_CT
C5:3
RES
0007
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
START
PLUG
CYCLE
START_PLUG
O:5
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
PLUG CYCLED
PLUG_CYCLED
B3:5
8
1746-OV16
0008
PLUG CYCLED
PLUG_CYCLED
B3:5
4
Page 38
Thursday, August 14, 2003 - 16:05:16
INDIRECTADD.RSS
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
PLUG CYCLED
PLUG_CYCLED
B3:5
PLUG LOAD CYCLED

FAULTED BEFORE END
OF CYCLE
PLUG_FAULTED
B3:5
PLUG LOAD PROGRAM

FAULT
PLUG_LOAD_FLT
I:1
0009
7
1746-IV16
8
1746-IV16
B30:0
OSR
8
PART STATUS
AT PLUG LOADER
PART_AT_PLUG
B11:0
L
2
PLUG LOADER
FAILED IN A ROW
COUNTER
PLUG_FAILED_CT
C5:3
RES
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
PLUG LOAD CYCLED

FAULTED BEFORE END
OF CYCLE
PLUG_FAULTED
B3:5
U
2
0010
8
POWER/ALARM
BIT
POWER_ON
B3:0
0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PLUG CYCLED
PLUG_CYCLED
B3:5
INITIATE
INDEX
INDEX_OK
B3:0
0011
13
1746-IB16
PLUG CYCLED
PLUG_CYCLED
B3:5
PLUG LOAD CYCLED

FAULTED BEFORE END
OF CYCLE
PLUG_FAULTED
B3:5
B30:1
OSR
0
PART STATUS
AT PLUG LOADER
PART_AT_PLUG
B11:0
U
2
0012
Page 39
END
Thursday, August 14, 2003 - 16:05:16
INDIRECTADD.RSS
LAD 6 - SEALANT - SEALANT DISPENSE LOGIC --- Total Rungs in File = 13
SEALANT
PROGRAM
#1
INPUT
SEALANT_PROG_SELECT
O:5
0000
3
1746-OV16
POWER/ALARM
BIT
POWER_ON
B3:0
SEALANT
SERVO
READY
SEALANT_SERVO_RDY
I:1
SEALANT
EXTERNAL
START
INPUT
SEALANT_PROG_STROBE
O:5
1
1746-IV16
1
1746-OV16
0001
0
POWER/ALARM
BIT
POWER_ON
B3:0
SEALANT
E-STOP
SEALANT_ESTOP
O:5
2
1746-OV16
0002
Page 40
Thursday, August 14, 2003 - 16:05:16
INDIRECTADD.RSS
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
0003
4
1746-IB16
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
START
SEALANT
SERVO
START_SEALANT
O:5
SEALANT SIGNAL HOLD

TIMER FOR IAI
CONTROLLER
SEALANT_SIG_HOLD/DN
T4:4
0
1746-OV16
DN
PANEL VIEW
SEALANT
RUN ONCE
CYCLE
PV_SEALANT_RUN1
B20:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
SEALANT
SERVO
READY
SEALANT_SERVO_RDY
I:1
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
START
SEALANT
SERVO
START_SEALANT
O:5
1
1746-IV16
2
1746-IV16
0
1746-OV16
POWER/ALARM
BIT
POWER_ON
B3:0
START
SEALANT
SERVO
START_SEALANT
O:5
0004
0
Page 41
PART STATUS
AT SEALANT SERVO
PART_AT_SEALANT
B11:0
0
1746-OV16
SEALANT SIGNAL HOLD

TIMER FOR IAI
CONTROLLER
SEALANT_SIG_HOLD
TON
Timer On Delay
Timer
T4:4
Time Base
0.01
Preset
100<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:16
INDIRECTADD.RSS
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
SEALANT CYCLED
SEALANT_CYCLED
B3:5
B30:0
OSR
9
0005
2
1746-IV16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
13
1746-IB16
2
1746-IV16
PART STATUS
AT SEALANT SERVO
PART_AT_SEALANT
B11:0
U
4
FUNCTIONAL FAULT
SEALANT SERVO
DID NOT COMPLETE
CYCLE
FLT_SEALANT
B10:0
0006
3
SEALANT FAULTED
BEFORE END OF CYCLE
SEALANT_FAULTED
B3:5
L
3
SEALANT
FAILED IN A ROW
COUNTER
SEALANT_FAILED_CT
CTU
Count Up
Counter
C5:4
Preset
5<
Accum
0<
SEALANT
FAILED IN A ROW
COUNTER
SEALANT_FAILED_CT/DN
C5:4
POWER/ALARM
BIT
POWER_ON
B3:0
DN
CU
DN
SEALANT
FAILED IN A ROW
COUNTER
SEALANT_FAILED_CT
C5:4
RES
0007
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
START
SEALANT
SERVO
START_SEALANT
O:5
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
SEALANT CYCLED
SEALANT_CYCLED
B3:5
0
1746-OV16
0008
SEALANT CYCLED
SEALANT_CYCLED
B3:5
5
Page 42
Thursday, August 14, 2003 - 16:05:16
INDIRECTADD.RSS
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
SEALANT CYCLED
SEALANT_CYCLED
B3:5
SEALANT FAULTED
BEFORE END OF CYCLE
SEALANT_FAULTED
B3:5
0009
2
1746-IV16
PART STATUS
AT SEALANT SERVO
PART_AT_SEALANT
B11:0
L
4
B30:0
OSR
10
SEALANT
FAILED IN A ROW
COUNTER
SEALANT_FAILED_CT
C5:4
RES
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
SEALANT FAULTED
BEFORE END OF CYCLE
SEALANT_FAULTED
B3:5
U
3
0010
8
AUTO
MODE
SELECTED
AUTO_MODE
I:3
SEALANT CYCLED
SEALANT_CYCLED
B3:5
INITIATE
INDEX
INDEX_OK
B3:0
0011
13
1746-IB16
SEALANT CYCLED
SEALANT_CYCLED
B3:5
SEALANT FAULTED
BEFORE END OF CYCLE
SEALANT_FAULTED
B3:5
B30:1
OSR
1
PART STATUS
AT SEALANT SERVO
PART_AT_SEALANT
B11:0
U
4
0012
Page 43
END
Thursday, August 14, 2003 - 16:05:17
INDIRECTADD.RSS
LAD 7 - OVENLOAD --- Total Rungs in File = 26
BINARY PROGRAM SELECT FOR SEL SERVO FROM PLC

LOAD OVEN
PROGRAM
#1
INPUT
LOAD_PROG_SELECT
O:5
0000
15
1746-OV16
POWER/ALARM
BIT
POWER_ON
B3:0
OVEN LOAD
SERVO
READY
LOAD_SERVO_RDY
I:1
LOAD OVEN
EXTERNAL
START
LOAD_PROG_STROBE
O:5
10
1746-IV16
13
1746-OV16
0001
0
POWER/ALARM
BIT
POWER_ON
B3:0
LOAD OVEN
E-STOP
LOAD_ESTOP
O:5
14
1746-OV16
0002
0003
CHECKING THE CONDITIONS OF THE OVEN BEFORE WE PICK UP A PART FROM THE TABLE, IF THE OVEN LANE IS FULL AND WE
HAVE A REJECT PART, WE DON'T WANT TO PICK THE PART UP. ALSO IF THE REJECT LANE IS EMPTY OR OK TO PLACE, THEN
WE NEED TO KNOW THAT FIRST IF WE HAVE A REJECT PART
INDEX
TABLE
OVEN LOAD
ON
PART STATUS
SERVO
INDEX TABLE HAS A
STATION
AT OVEN LOADER
COMPLETE
REJECT PART
INDEX_ON_STAT
PART_AT_LOAD
LOAD_COMP
LOAD_REJECT_PART
I:2
B11:0
I:1
O:5
L
4
5
11
5
1746-IB16
1746-IV16
1746-OV16
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
PART STATUS
AT OVEN LOADER
PART_AT_LOAD
B11:0
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
0004
4
1746-IB16
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
OVEN REJECT LANE

AT PLACE POINT
IS FULL OR PART
BLOCKING PE
OVEN_REJECT_FULL
I:2
4
1746-IB16
15
1746-IB16
0005
Page 44
11
1746-IV16

INDEX TABLE HAS A
REJECT PART
LOAD_REJECT_PART
O:5
U
5
1746-OV16
LOAD REJECT TIMER

DEBOUNCE
LOAD_REJECT_TMR
TON
Timer On Delay
Timer
T4:16
Time Base
0.01
Preset
200<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:17
INDIRECTADD.RSS

OVEN REJECT LANE IS
FULL
LOAD_REJECT_FULL
O:5
LOAD REJECT TIMER

DEBOUNCE
LOAD_REJECT_TMR/DN
T4:16
0006
DN
6
1746-OV16
OVEN LOAD
REJECT PART
WHEN IN AUTO
RECOVERY
LOAD_REJECT_RECOVER
B3:5
L
12
OVEN LOAD
FAULT, REJECT LANE
IS FULL
FLT_REJECT_FULL
B10:1
0007
0
OVEN LOAD
REJECT PART
WHEN IN AUTO
RECOVERY
LOAD_REJECT_RECOVER
B3:5
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
OVEN LOAD
FAULT, REJECT LANE
IS FULL
FLT_REJECT_FULL
B10:1
11
1746-IV16
0008
12
Page 45
OVEN LOAD
REJECT PART
RETRY
LOAD_REJECT_RETRY
B3:5
L
13
Thursday, August 14, 2003 - 16:05:17
INDIRECTADD.RSS
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
0009
4
1746-IB16
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
13
1746-IB16
5
1746-IB16
5
START
OVEN LOAD
CYCLE
START_LOAD
O:5
LOAD OVEN SIGNAL

HOLD TIMER FOR IAI
CONTROLLER
LOAD_SIG_HOLD/DN
T4:8
12
1746-OV16
DN
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PANEL VIEW
LOAD OVEN
RUN ONCE
CYCLE
PV_LOAD_RUN1
B20:0
13
1746-IB16
OVEN LOAD
REJECT PART
RETRY
LOAD_REJECT_RETRY
B3:5
13
Page 46
OVEN LOAD
SERVO
READY
LOAD_SERVO_RDY
I:1
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
START
OVEN LOAD
CYCLE
START_LOAD
O:5
10
1746-IV16
11
1746-IV16
12
1746-OV16
Thursday, August 14, 2003 - 16:05:17
INDIRECTADD.RSS
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
OVEN LOAD
REJECT PART
RETRY
LOAD_REJECT_RETRY
B3:5
U
13
OVEN LOAD
IS IN CYCLE
LOAD_IC
B3:5
0010
11
1746-IV16
11
OVEN LOAD
REJECT PART
WHEN IN AUTO
RECOVERY
LOAD_REJECT_RECOVER
B3:5
U
12
OVEN LOADER ? AND
PASSED ?
HP_AT_LOAD
B11:2
U
5
POWER/ALARM
BIT
POWER_ON
B3:0
START
OVEN LOAD
CYCLE
START_LOAD
O:5
0011
0
12
1746-OV16
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
11
1746-IV16
0012
OVEN LOADER
PART STATUS
DELAY WHEN REMOVED
LOAD_STAT_DLY/DN
T4:11
OVEN LOAD
REJECT PART
WHEN IN AUTO
RECOVERY
LOAD_REJECT_RECOVER
B3:5
DN
12
0013
B30:1
OSR
11
LOAD OVEN SIGNAL

HOLD TIMER FOR IAI
CONTROLLER
LOAD_SIG_HOLD
TON
Timer On Delay
Timer
T4:8
Time Base
0.01
Preset
200<
Accum
0<
EN
OVEN LOADER
PART STATUS
DELAY WHEN REMOVED
LOAD_STAT_DLY
TON
Timer On Delay
Timer
T4:11
Time Base
0.01
Preset
200<
Accum
0<
EN
DN
DN
PART STATUS
AT OVEN LOADER
PART_AT_LOAD
B11:0
U
5
PART PRESENT AT
OVEN LOADER
PP_AT_LOAD
B11:1
U
5
Page 47
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
FUNCTIONAL FAULT
OVEN LOAD SERVO
DID NOT COMPLETE
CYCLE
FLT_LOAD
B10:0
OVEN LOADER FAULTED

BEFORE END OF CYCLE
LOAD_FAULTED
B3:5
L
9
0014
11
1746-IV16
14
OVEN LOAD
FAILED IN A ROW
COUNTER
LOAD_FAILED_CT
CTU
Count Up
Counter
C5:7
Preset
5<
Accum
0<
OVEN LOAD
FAILED IN A ROW
COUNTER
LOAD_FAILED_CT/DN
C5:7
POWER/ALARM
BIT
POWER_ON
B3:0
DN
CU
DN
OVEN LOAD
FAILED IN A ROW
COUNTER
LOAD_FAILED_CT
C5:7
RES
0015
RESET
PUSH
BUTTON
RESET
I:3
14
1746-IB16
START
OVEN LOAD
CYCLE
START_LOAD
O:5
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
12
1746-OV16
0016
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
8
Page 48
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
OVEN LOAD
IS IN CYCLE
LOAD_IC
B3:5
11
1746-IV16
11
0017
OVEN LOAD
IS IN CYCLE
LOAD_IC
B3:5
11
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
OVEN LOAD
IS IN CYCLE
LOAD_IC
B3:5
OVEN LOADER SERVO

SIGNAL TO PLC
NO PART TO PICK UP
IN RETURN LANE
LOAD_NOPART
I:2
OVEN LOAD
REJECT PART
WHEN IN AUTO
RECOVERY
LOAD_REJECT_RECOVER
B3:5
10
1746-IB16
12
0018
11
1746-IV16
11
FUNCTIONAL FAULT
OVEN LOAD SERVO
DID NOT COMPLETE
CYCLE
FLT_LOAD
B10:0
14
B30:1
OSR
12
PART STATUS
AT OVEN LOADER
PART_AT_LOAD
B11:0
L
5
PART PRESENT AT
OVEN LOADER
PP_AT_LOAD
B11:1
L
5
FUNCTIONAL FAULT
OVEN LOAD SERVO
DID NOT COMPLETE
CYCLE
FLT_LOAD
B10:0
14
OVEN LOADER ? AND
PASSED ?
HP_AT_LOAD
B11:2
L
5
OVEN LOAD
FAILED IN A ROW
COUNTER
LOAD_FAILED_CT
C5:7
RES
Page 49
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
OVEN LOADER FAULTED

BEFORE END OF CYCLE
LOAD_FAULTED
B3:5
U
9
0019
8
NEVER_ON
B3:10
AUTO
MODE
SELECTED
AUTO_MODE
I:3
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
13
1746-IB16
B30:1
OSR
13
0020
15
OVEN LOAD
TOLD TO
CYCLE
LOAD_TT
B3:5
OVEN LOADER FAULTED

BEFORE END OF CYCLE
LOAD_FAULTED
B3:5
9
PART STATUS
AT OVEN LOADER
PART_AT_LOAD
B11:0
U
5
POWER/ALARM
BIT
POWER_ON
B3:0
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
5
1746-IB16
0021
0
Clock
Calendar
Seconds
EQU
Equal
Source A
Source B
OVEN LOAD
RECIRC TIMEOUT
LOAD_RECIRC_TIM/DN
C5:11
DN
Page 50
B30:1
OSR
14
S:42
45<
0
0<
OVEN LOAD
RECIRC TIMEOUT
LOAD_RECIRC_TIM
CTU
Count Up
Counter
C5:11
Preset
15<
Accum
0<
CU
DN
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
OVEN LOAD
RECIRC TIMEOUT
LOAD_RECIRC_TIM/DN
C5:11
POWER/ALARM
BIT
POWER_ON
B3:0
DN
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
0022
START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
7
1746-OV16
2
1746-IB16
3
1746-IB16
5
1746-IB16

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
7
1746-OV16
Page 51
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
0023
OVEN LOAD
RECIRC TIMEOUT
LOAD_RECIRC_TIM
C5:11
RES
2
1746-IB16
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
3
1746-IB16
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
5
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
0024
0025
Page 52
PANEL VIEW
COUNT DOWN
DISPLAY
LOAD_COUNTDN
SUB
Subtract
Source A C5:11.PRE
15<
Source B C5:11.ACC
0<
Dest
N7:3
15<
END
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
LAD 8 - LEAK TEST - LEAK TEST LOGIC --- Total Rungs in File = 37
PANEL VIEW
LEAK TEST
RUN ONCE
CYCLE
PV_LT_RUN1
B20:0
LEAK
TEST
HOME
LT_HOME
B3:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
POWER/ALARM
BIT
POWER_ON
B3:0
13
1746-IB16
0000
LEAK TEST
RUN 1
CYCLE
ENABLED
LT_CYCLE_EN
B3:3
7
LEAK TEST
RUN 1
CYCLE
ENABLED
LT_CYCLE_EN
B3:3
7
LEAK TEST
RUN 1
CYCLE
ENABLED
LT_CYCLE_EN
B3:3
0001
7
B30:1
OSR
4
LEAK TEST
RUN 1
CYCLE
ENABLED
SS
LT_RUN1_SS
B3:3
6
LEAK TEST
RUN 1
CYCLE
ENABLED
LT_CYCLE_EN
B3:3
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
0002
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
Page 53
Thursday, August 14, 2003 - 16:05:18
INDIRECTADD.RSS
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
PART STATUS
AT LEAK TESTER
PART_AT_LT
B11:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
LEAK
TEST
HOME
LT_HOME
B3:0
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
13
1746-IB16
11
0003
LEAK TEST
RUN 1
CYCLE
ENABLED
SS
LT_RUN1_SS
B3:3
6
LEAK TEST
TT
START
LT_TT_START
B3:3
9
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
GOLD_AT_LT
B11:3
N40 = MASTER FILE

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N40:[GOLD_TRACK_LEAK.ACC]/1
N40:[C5:13.ACC]
11
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
7
1746-OB16
LEAK TEST
TT
START
LT_TT_START
B3:3
0004
9
Page 54
POWER/ALARM
BIT
POWER_ON
B3:0
LEAK TEST
TT
START
LT_TT_START
B3:3
PART STATUS
AT LEAK TESTER
PART_AT_LT
B11:0
U
8
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
LEAK TEST
TT
START
LT_TT_START
B3:3
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
4
1746-IB16
15
0005
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
AUTO
MODE
SELECTED
AUTO_MODE
I:3
6
1746-OB16
13
1746-IB16
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
8
POWER/ALARM
BIT
POWER_ON
B3:0
0
POWER/ALARM
BIT
POWER_ON
B3:0
0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
PANEL VIEW
MANUAL
EXTEND
LEAK TEST
UPPER
PV_EXT_LT_UP
B20:1
4
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
6
1746-OB16
Page 55
PANEL VIEW
MANAUAL
RETRACT
LEAK TEST
UPPER
PV_RET_LT_UP
B20:1
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
15
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
6
1746-OB16
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
LOWER
LEAK TEST
TT
EXTEND
LOW_LT_TT_EXT
B3:3
START
LEAK TEST
START_LT
B3:3
POWER/ALARM
BIT
POWER_ON
B3:0
6
1746-OB16
12
11
0006
UPPER
LEAK TEST
TT
EXTEND
UP_LT_TT_EXT
B3:3
10
UPPER
LEAK TEST
TT
EXTEND
UP_LT_TT_EXT
B3:3
10
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
UPPER
LEAK TEST
EXT'D
UP_LT_EXTD
I:3
6
1746-OB16
4
1746-IB16
0007
Page 56
B30:1
OSR
6
EXTEND
UPPER
LEAK TEST
SS
EXT_UP_LT_SS
B30:1
7
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
EXTEND
UPPER
LEAK TEST
SS
EXT_UP_LT_SS
B30:1
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
LT
SEAL
TT
RETRACT
LOW_LT_TT_RET
B3:3
4
1746-IB16
14
0008
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
AUTO
MODE
SELECTED
AUTO_MODE
I:3
7
1746-OB16
13
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
0
POWER/ALARM
BIT
POWER_ON
B3:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
13
1746-IB16
PANEL VIEW
MANUAL
EXTEND
LEAK TEST
LOWER
PV_EXT_LT_LOW
B20:1
6
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
7
1746-OB16
Page 57
PANEL VIEW
MANAUAL
RETRACT
LEAK TEST
LOWER
PV_RET_LT_LOW
B20:1
LT
SEAL
TT
RETRACT
LOW_LT_TT_RET
B3:3
14
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
7
1746-OB16
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
7
1746-OB16
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
PANEL VIEW
MANAUAL
RETRACT
LEAK TEST
LOWER
PV_RET_LT_LOW
B20:1
START
LEAK TEST
START_LT
B3:3
11
0009
LOWER
LEAK TEST
TT
EXTEND
LOW_LT_TT_EXT
B3:3
12
POWER/ALARM
BIT
POWER_ON
B3:0
LOWER
LEAK TEST
TT
EXTEND
LOW_LT_TT_EXT
B3:3
12
EXT
LEAK
TEST
SEAL
EXT_LOW_LT
O:6
LOWER #1
LEAK TEST
EXT'D
LOW1_LT_EXTD
I:3
LOWER #2
LEAK TEST
EXTENDED
LOW2_LT_EXTD
I:3
7
1746-OB16
6
1746-IB16
8
1746-IB16
0010
Page 58
B30:1
OSR
8
EXTEND
LOWER
LEAK TEST
SS
EXT_LOW_LT_SS
B30:1
9
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
EXTEND
LOWER
LEAK TEST
SS
EXT_LOW_LT_SS
B30:1
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
UPPER
LEAK TEST
EXT'D
UP_LT_EXTD
I:3
LOWER #1
LEAK TEST
EXT'D
LOW1_LT_EXTD
I:3
LOWER #2
LEAK TEST
EXTENDED
LOW2_LT_EXTD
I:3
4
1746-IB16
6
1746-IB16
8
1746-IB16
0011
START
LEAK TEST
START_LT
B3:3
11
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
LEAK TEST
TIME OUT
TIMER
T4:6
POWER/ALARM
BIT
POWER_ON
B3:0
START
LEAK TEST
START_LT
B3:3
DN
11
START
LEAK TEST
START_LT
B3:3
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
11
0012
LEAK TEST
DEBOUNCE
DELAY
T4:5
EN
LEAK TEST
DEBOUNCE
DELAY
TON
Timer On Delay
Timer
T4:5
Time Base
0.01
Preset
100<
Accum
0<
LEAK TEST
DEBOUNCE
DELAY
T4:5
EN
DN
LEAK START
EXTERNAL START
INTERFACE
START_LT_TEST
O:6
0013
TT
Page 59
13
1746-OB16
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
LEAK START
EXTERNAL START
INTERFACE
START_LT_TEST
O:6
B3:0
OSR
2
0014
13
1746-OB16
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0015
LEAK TEST
CYCLE
COUNTER
CTU
Count Up
Counter
Preset
Accum
CU
C5:1
2<
0<
DN
LEAK TEST
CYCLE
COUNTER
C5:1
RES
8
PANEL VIEW
LEAK TEST
RUN ONCE
CYCLE
PV_LT_RUN1
B20:0
5
POWER/ALARM
BIT
POWER_ON
B3:0
0
LEAK TEST
PASSED
LEAK_PASSED
I:1
0016
14
1746-IV16
Page 60
B30:2
OSR
10
LEAK TESTER
SINGLE SHOT
BECUASE LEAK TESTER
LEAVES INPUT STUCK
UNTIL NEXT PART
LT_STAMP_SS
B3:4
5
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
LEAK TESTER
SINGLE SHOT
BECUASE LEAK TESTER
LEAVES INPUT STUCK
UNTIL NEXT PART
LT_STAMP_SS
B3:4
POWER/ALARM
BIT
POWER_ON
B3:0
LEAK TESTER
GOOD PART
STAMPER DONE
LT_STAMP_DN
B3:4
11
0017
SOLENIOD
GOOD PART
STAMPER EXT
SV_STAMPER
O:6
8
1746-OB16
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PANEL VIEW
BUTTON
EXTEND STAMPER
PV_EXT_STAMPER
B20:1
13
1746-IB16
11
SOLENIOD
GOOD PART
STAMPER EXT
SV_STAMPER
O:6
8
1746-OB16
SOLENIOD
GOOD PART
STAMPER EXT
SV_STAMPER
O:6
PROX
GOOD PART
STAMPER EXTENDED
PX_STAMP_EXT
I:3
8
1746-OB16
0
1746-IB16
0018
Page 61
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PROX
GOOD PART
STAMPER EXTENDED
PX_STAMP_EXT
I:3
PROX
GOOD PART
STAMPER RETRACTED
PX_STAMP_RET
I:3
13
1746-IB16
0
1746-IB16
1
1746-IB16
LEAK TESTER
GOOD PART
STAMPER DELAY
LT_STAMPER_DLY
TON
Timer On Delay
Timer
T4:19
Time Base
0.01
Preset
75<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
LEAK TESTER
GOOD PART
STAMPER DELAY
LT_STAMPER_DLY/DN
T4:19
POWER/ALARM
BIT
POWER_ON
B3:0
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
PANEL VIEW
BUTTON
EXTEND STAMPER
PV_EXT_STAMPER
B20:1
LEAK TEST
RUN 1
CYCLE
ENABLED
SS
LT_RUN1_SS
B3:3
DN
11
0019
LEAK TESTER
GOOD PART
STAMPER DONE
LT_STAMP_DN
B3:4
4
LEAK TESTER
GOOD PART
STAMPER DONE
LT_STAMP_DN
B3:4
4
Page 62
Thursday, August 14, 2003 - 16:05:19
INDIRECTADD.RSS
LEAK TESTER
GOOD PART
STAMPER DONE
LT_STAMP_DN
B3:4
PROX
GOOD PART
STAMPER RETRACTED
PX_STAMP_RET
I:3
1
1746-IB16
0020
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
LEAK TEST
PASSED
LEAK_PASSED
I:1
11
14
1746-IV16
B30:0
OSR
14
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
L
2
PART STATUS
AT LEAK TESTER
PART_AT_LT
B11:0
L
8
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
LEAK TEST
FAILED
LEAK_FAILED
I:1
0021
15
1746-IV16
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
L
3
B30:0
OSR
15
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
11
Page 63

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:13.ACC]
U
3

BIT 0=ELEC EN
BIT 1=LEAK EN
BIT 2=ELEC FAIL OK
BIT 3=LEAK FAIL OK
N41:[C5:13.ACC]
L
3
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
U
2
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0022
8
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
U
3
LEAK TEST
DEBOUNCE
DELAY
T4:5
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
DN
LEAK TEST
DEBOUNCE
DELAY
T4:5
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
DN
0023
LEAK TEST
COMPLETE
LT_TEST_COMP
B3:3
13
LEAK TEST
COMPLETE
LT_TEST_COMP
B3:3
13
Page 64
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
LEAK TEST
DEBOUNCE
DELAY
T4:5
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
LEAK TEST
TIME OUT
TIMER
T4:6
TT
DN
0024
LEAK TEST
TIME OUT
TIMER
T4:6
EN
LEAK TEST
TIME OUT
TIMER
TON
Timer On Delay
Timer
T4:6
Time Base
0.01
Preset
2000<
Accum
0<
LEAK TEST
TIME OUT
TIMER
T4:6
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
POWER/ALARM
BIT
POWER_ON
B3:0
DN
15
EN
DN
0025
LEAK TEST
COMPLETE
LT_TEST_COMP
B3:3
13
LT
SEAL
TT
RETRACT
LOW_LT_TT_RET
B3:3
14
LT
SEAL
TT
RETRACT
LOW_LT_TT_RET
B3:3
14
Page 65
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
LT
SEAL
TT
RETRACT
LOW_LT_TT_RET
B3:3
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
14
0026
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
15
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
15
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
LEAK
TEST
HOME
LT_HOME
B3:0
LEAK TEST
AUTO/
RUN 1
CYCLE
LT_OK_TO_CYCLE
B3:3
15
LEAK TEST
FAILED
LEAK_FAILED
I:1
LEAK TEST
CYCLE
COUNTER
C5:1
15
1746-IV16
DN
0027
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
8
EXTEND
UPPER
HOLD DOWN
LEAK TEST
EXT_UP_LT
O:6
6
1746-OB16
Page 66
POWER/ALARM
BIT
POWER_ON
B3:0
0
TON
Timer On Delay
Timer
T4:21
Time Base
0.01
Preset
0<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
T4:21
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
DN
0028
UPPER
LEAK TEST
TT
RETRACT
UP_LT_TT_RET
B3:3
LEAK TEST
CYCLE
COUNTER
C5:1
RERUN
LEAK TEST
CYCLE
RERUN_LT
B3:1
LEAK
TEST
HOME
LT_HOME
B3:0
UNLATCH
LT
IN
MANUAL
B3:4
15
DN
0029
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
2
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
0
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
8
1746-OB16
Page 67
UPPER
LEAK TEST
TT
EXTEND
UP_LT_TT_EXT
B3:3
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
10
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
PANEL VIEW
LEAK TEST
RUN ONCE
CYCLE
PV_LT_RUN1
B20:0
UNLATCH
LT
IN
MANUAL
B3:4
0030
RESET
PUSH
BUTTON
RESET
I:3
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
U
2
14
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
U
3
LEAK START
EXTERNAL START
INTERFACE
START_LT_TEST
O:6
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
LEAK TEST
CYCLED
LT_CYCLED
B3:5
13
1746-OB16
0031
LEAK TEST
CYCLED
LT_CYCLED
B3:5
6
AUTO
MODE
SELECTED
AUTO_MODE
I:3
LEAK TEST
CYCLED
LT_CYCLED
B3:5
INITIATE
INDEX
INDEX_OK
B3:0
0032
13
1746-IB16
Page 68
LEAK TEST
CYCLED
LT_CYCLED
B3:5
LEAK TEST
FAILED
LEAK_FAILED
I:1
15
1746-IV16
B30:1
OSR
2
PART STATUS
AT LEAK TESTER
PART_AT_LT
B11:0
U
8
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
AUTO
MODE
SELECTED
AUTO_MODE
I:3
LEAK TEST
CYCLE
COUNTER
C5:1
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
DN
0033
13
1746-IB16
GOOD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_GOOD_PART
B3:4
LEAK TESTER
FAILED IN A ROW
COUNTER
LT_FAILED_CT
CTU
Count Up
Counter
C5:5
Preset
5<
Accum
0<
CU
DN
LEAK TESTER
FAILED IN A ROW
COUNTER
LT_FAILED_CT
C5:5
RES
0034
2
LEAK TESTER
FAILED IN A ROW
COUNTER
LT_FAILED_CT/DN
C5:5
POWER/ALARM
BIT
POWER_ON
B3:0
DN
LEAK TESTER
FAILED IN A ROW
COUNTER
LT_FAILED_CT/DN
C5:5
RESET
PUSH
BUTTON
RESET
I:3
DN
14
1746-IB16
FUNCTIONAL FAULT
UPPER LEAK TEST
DID NOT COMPLETE
CYCLE
FLT_UP_LT
B10:0
0035
4
PART STATUS
AT LEAK TESTER
PART_AT_LT
B11:0
U
8
PART PRESENT AT
LEAK TESTER
PP_AT_LT
B11:1
U
8
LEAK TEST ? AND
PASSED ?
HP_AT_LT
B11:2
U
8
0036
Page 69
END
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
LAD 10 - ALARM --- Total Rungs in File = 44
POWER/ALARM
BIT
POWER_ON
B3:0
UPPER
CIRCUIT
TEST
EXT'D
UP_HP_EXTD
I:2
UPPER
CIRCUIT
TEST
RET'D
UP_HP_RETD
I:2
6
1746-IB16
7
1746-IB16
TON
Timer On Delay
Timer
T9:0
Time Base
1.0
Preset
10<
Accum
0<
0000
0
DN
FUNCTION FAULT
UPPER HI POT
DID NOT COMPLETE
CYCLE
FLT_UP_HP
B10:0
L
0
T9:0
0001
DN
POWER/ALARM
BIT
POWER_ON
B3:0
LOWER
CIRCUIT
TEST
EXT'D
LOW_HP_EXTD
I:2
LOWER
CIRCUIT
TEST
RET'D
LOW_HP_RETD
I:2
8
1746-IB16
9
1746-IB16
TON
Timer On Delay
Timer
T9:1
Time Base
1.0
Preset
10<
Accum
0<
0002
0
EN
DN
FUNCTIONAL FAULT
LOWER HI POT
DID NOT COMPLETE
CYCLE
FLT_LOW_HP
B10:0
L
1
T9:1
0003
DN
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
POWER/ALARM
BIT
POWER_ON
B3:0
PLUG
E-STOP
PLUG_ESTOP
O:5
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
11
10
1746-OV16
7
1746-IV16
0004
Page 70
EN
TON
Timer On Delay
Timer
T9:2
Time Base
1.0
Preset
50<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:20
INDIRECTADD.RSS
FUNCTIONAL FAULT
PLUG LOAD DID NOT
COMPLETE CYCLE
FLT_PLUG_LOAD
B10:0
L
2
T9:2
0005
DN
PLUG LOAD PROGRAM
FAULT
PLUG_LOAD_FLT
I:1
8
1746-IV16
POWER/ALARM
BIT
POWER_ON
B3:0
SEALANT
E-STOP
SEALANT_ESTOP
O:5
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
2
1746-OV16
2
1746-IV16
TON
Timer On Delay
Timer
T9:3
Time Base
1.0
Preset
140<
Accum
0<
0006
EN
DN
FUNCTIONAL FAULT
SEALANT SERVO
DID NOT COMPLETE
CYCLE
FLT_SEALANT
B10:0
L
3
T9:3
0007
DN
POWER/ALARM
BIT
POWER_ON
B3:0
LOAD OVEN
E-STOP
LOAD_ESTOP
O:5
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
14
1746-OV16
11
1746-IV16

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
OVEN LOADER SERVO

SIGNAL TO PLC
NO PART TO PICK UP
IN RETURN LANE
LOAD_NOPART
I:2
7
1746-OV16
10
1746-IB16
0008
TON
Timer On Delay
Timer
T9:7
Time Base
1.0
Preset
165<
Accum
0<
Page 71
EN
DN
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
FUNCTIONAL FAULT
OVEN LOAD SERVO
DID NOT COMPLETE
CYCLE
FLT_LOAD
B10:0
L
14
T9:7
0009
DN
PART STATUS
AT OVEN LOADER
PART_AT_LOAD
B11:0
U
5
PART PRESENT AT
OVEN LOADER
PP_AT_LOAD
B11:1
L
5
POWER/ALARM
BIT
POWER_ON
B3:0
UPPER
LEAK TEST
EXT'D
UP_LT_EXTD
I:3
UPPER
LEAK TEST
RET'D
UP_LT_RETD
I:3
4
1746-IB16
5
1746-IB16
0010
0
T9:4
DN
POWER/ALARM
BIT
POWER_ON
B3:0
LOWER #1
LEAK TEST
EXT'D
LOW1_LT_EXTD
I:3
LOWER #1
LEAK TEST
RET'D
LOW1_LT_RETD
I:3
6
1746-IB16
7
1746-IB16
0012
0
T9:5
DN
Page 72
EN
DN
FUNCTIONAL FAULT
UPPER LEAK TEST
DID NOT COMPLETE
CYCLE
FLT_UP_LT
B10:0
L
4
0011
0013
TON
Timer On Delay
Timer
T9:4
Time Base
1.0
Preset
15<
Accum
0<
TON
Timer On Delay
Timer
T9:5
Time Base
1.0
Preset
15<
Accum
0<
EN
DN
FUNCTIONAL FAULT
LOWER #1 LEAK TEST
DID NOT COMPLETE
CYCLE
FLT_LOW1_LT
B10:0
L
5
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
POWER/ALARM
BIT
POWER_ON
B3:0
LOWER #2
LEAK TEST
EXTENDED
LOW2_LT_EXTD
I:3
LOWER #2
LEAK TEST
RET'D
LOW2_LT_RETD
I:3
8
1746-IB16
9
1746-IB16
0014
0
EN
DN
FUNCTIONAL FAULT
LOWER #2 LEAK TEST
DID NOT COMPLETE
CYCLE
FLT_LOW2_LT
B10:0
L
6
T9:6
0015
DN
HI POT
FAILED IN A ROW
COUNTER
HP_FAILED_CT/DN
C5:2
0016
DN
PLUG LOADER
FAILED IN A ROW
COUNTER
PLUG_FAILED_CT/DN
C5:3
0017
DN
SEALANT
FAILED IN A ROW
COUNTER
SEALANT_FAILED_CT/DN
C5:4
0018
DN
LEAK TESTER
FAILED IN A ROW
COUNTER
LT_FAILED_CT/DN
C5:5
0019
DN
PART
OUT
OF POSITION
AT HI-POT
PART_OUT_POS
B3:0
0020
4
Page 73
TON
Timer On Delay
Timer
T9:6
Time Base
1.0
Preset
15<
Accum
0<
HI POT TOO MANY

FAILED PARTS IN A
ROW
FLT_HP_3FAILS
B10:0
L
7
PLUG LOAD TOO MANY
FAILED PARTS IN A
ROW
FLT_PLUG_3FAILS
B10:0
L
8
SELANT TOO MANY
FAILED PARTS IN A
ROW
FLT_SEALANT_3FAILS
B10:0
L
9
LEAK TEST TOO MANY
FAILED PARTS IN A
ROW
FLT_LT_3FAILED
B10:0
L
10
PART OUT OF POSITION

FAULT
FLT_PART_OUT_POS
B10:0
L
11
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
INDEX ERROR
CLUTCH SWITCH MADE
INDEX_ERROR
B3:0
INDEX TABLE ERROR

FAULT
FLT_INDEX_ERROR
B10:0
L
12
0021
12
NEVER_ON
B3:10
ALARM BIT SET

ALARM_BIT
B3:0
INDEX
COMPLETE
INDEX_DN
B3:0
15
15
11
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
2
1746-IB16
3
1746-IB16
0022
AUTO
MODE
SELECTED
AUTO_MODE
I:3
POWER/ALARM
BIT
POWER_ON
B3:0
OVEN INTERFACE
"1" = OVEN ON
"0" = OVEN OFF
OVEN_ON
I:2
0023
13
1746-IB16
5
1746-IB16
TON
Timer On Delay
Timer
T9:8
Time Base
1.0
Preset
15<
Accum
0<
EN
DN
INDEX TABLE STARTED

AND THE OVEN IS NOT
ON
FLT_OVEN
B10:0
L
15
T9:8
0024
DN
OVEN REJECT LANE
AT PLACE POINT
IS FULL OR PART
BLOCKING PE
OVEN_REJECT_FULL
I:2
0025
15
1746-IB16
OVEN REJECT LANE

AT PLACE POINT
IS FULL OR PART
BLOCKING PE
OVEN_REJECT_FULL
I:2
0026
15
1746-IB16
Page 74
LAST ALARM WAS NOT

RESET
FLT_NOT_RESET
B10:0
L
13
REJECT LANE
TIMER ON
LANE BLOCKED
REJECTTON
TON
Timer On Delay
Timer
T4:9
Time Base
0.01
Preset
50<
Accum
0<
EN
REJECT LANE
TIMER OFF
LANE BLOCKED
REJECTTOFF
TON
Timer On Delay
Timer
T4:10
Time Base
0.01
Preset
200<
Accum
200<
EN
DN
DN
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
REJECT LANE
TIMER ON
LANE BLOCKED
REJECTTON/DN
T4:9
OVEN LOAD
REJECT LANE
IS BLOCKED
LOAD_REJECT_BLKD
B3:5
L
10
0027
DN
REJECT LANE
TIMER OFF
LANE BLOCKED
REJECTTOFF/DN
T4:10
OVEN LOAD
REJECT LANE
IS BLOCKED
LOAD_REJECT_BLKD
B3:5
U
10
0028
DN
START
OVEN LOAD
CYCLE
START_LOAD
O:5

INDEX TABLE HAS A
REJECT PART
LOAD_REJECT_PART
O:5
OVEN LOAD
REJECT LANE
IS BLOCKED
LOAD_REJECT_BLKD
B3:5
12
1746-OV16
5
1746-OV16
10
OVEN LOAD
FAULT, REJECT LANE
IS FULL
FLT_REJECT_FULL
B10:1
L
0
0029
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
REJECTED PART
PILOT LIGHT
PL_RED
O:7
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
11
14
1746-OB16
2
1746-IB16
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
3
1746-IB16
BAD PART FAULT ERROR

OK TO DISPLAY IF
SECOND TRY OF INDEX
TABLE ATTEMPTED
BAD_PART_FLT
B3:0
L
14
0030

OK TO DISPLAY IF
SECOND TRY OF INDEX
TABLE ATTEMPTED
BAD_PART_FLT
B3:0
U
14
POWER/ALARM
BIT
POWER_ON
B3:0
0031
0
PHOTOEYE
BAD PART
CHUTE IS FULL
PP_CHUTE_FULL
I:3
12
1746-IB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0

OK TO DISPLAY IF
SECOND TRY OF INDEX
TABLE ATTEMPTED
BAD_PART_FLT
B3:0
11
14
LEFT
OPTOTOUCH
LEFT_OPTO
I:2
RIGHT
OPTOTOUCH
RIGHT_OPTO
I:2
2
1746-IB16
3
1746-IB16
0032
Page 75
FAULT INDEX TABLE

WAS INDEXED BUT BAD
PART DID NOT GO DOWN
CHUTE
FLT_BAD_PART_LO
B10:1
L
2
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
PHOTOEYE
BAD PART
CHUTE IS FULL
PP_CHUTE_FULL
I:3
REJECT CHUTE
FULL TIMER
REJECT_FULL_TIM
TON
Timer On Delay
Timer
T4:15
Time Base
0.01
Preset
300<
Accum
0<
0033
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
0034
11
12
1746-IB16
DN
REJECT CHUTE
FULL TIMER
REJECT_FULL_TIM/DN
T4:15
FAULT BAD PART

COUNTER IN CHUTE IS
OFF!
FLT_BAD_PART_CT
B10:1
DN
0035
PROX LOW
SEALANT
INDICATION
PX_LOW_SEALANT
I:2
0036
11
1746-IB16
T9:9
0037
DN
Page 76
DN
FAULT BAD PART

COUNTER IN CHUTE IS
OFF!
FLT_BAD_PART_CT
B10:1
L
3
BAD PART
CHUTE COUNTER
BAD_PART_CT.ACC
GRT
Greater Than (A>B)
Source A C5:8.ACC
3<
Source B
10
10<
REJECT CHUTE
FULL TIMER
REJECT_FULL_TIM/DN
T4:15
EN
BAD PART
CHUTE COUNTER
BAD_PART_CT.ACC
LES
Less Than (A<B)
Source A C5:8.ACC
3<
Source B
10
10<
FAULT REJECT CHUTE

IS NOW FULL
FLT_REJECT_CHUTE
B10:1
L
4
TON
Timer On Delay
Timer
T9:9
Time Base
1.0
Preset
10<
Accum
0<
EN
DN
FAULT SEALANT IS LOW

FLT_LOW_SEAL
B10:1
L
6
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
AUTO
MODE
SELECTED
AUTO_MODE
I:3
PROX
GOOD PART
STAMPER EXTENDED
PX_STAMP_EXT
I:3
PROX
GOOD PART
STAMPER RETRACTED
PX_STAMP_RET
I:3
13
1746-IB16
0
1746-IB16
1
1746-IB16
0038
EN
DN
FAULT STAMPER
FUNCTIONAL
FLT_STAMPER
B10:1
L
7
T9:10
0039
DN
0040
TON
Timer On Delay
Timer
T9:10
Time Base
1.0
Preset
10<
Accum
0<
NEQ
Not Equal
Source A
B10:0
0000000000000000<
Source B
0
0<
ALARM BIT SET

ALARM_BIT
B3:0
15
NEQ
Not Equal
Source A
B10:1
0000000000000000<
Source B
0
0<
NEQ
Not Equal
Source A
B10:2
0000000000000000<
Source B
0
0<
ALARM BIT SET

ALARM_BIT
B3:0
POWER/ALARM
BIT
POWER_ON
B3:0
15
0041
Page 77
COP
Copy File
Source
Dest
Length
#B10:0
#B10:10
3
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
ALARM BIT SET

ALARM_BIT
B3:0
RESET
PUSH
BUTTON
RESET
I:3
0042
15
14
1746-IB16
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
15
1746-IB16
FLL
Fill File
Source
Dest
Length
0
#B10:0
3
FLL
Fill File
Source
Dest
Length
0
#B10:10
3
POWER/ALARM
BIT
POWER_ON
B3:0
0
0043
Page 78
END
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
LAD 11 - PANEL VIEW --- Total Rungs in File = 73
LOWER #1
LEAK TEST
EXT'D
LOW1_LT_EXTD
I:3
LOWER #2
LEAK TEST
EXTENDED
LOW2_LT_EXTD
I:3
6
1746-IB16
8
1746-IB16
LOWER #1
LEAK TEST
RET'D
LOW1_LT_RETD
I:3
LOWER #2
LEAK TEST
RET'D
LOW2_LT_RETD
I:3
7
1746-IB16
9
1746-IB16
PANEL VIEW BIT

LOWER IS EXTENDED
PV_LOW_EXTD
B20:1
0000
8
PANEL VIEW BIT

LOWER IS RETRACTED
PV_LOW_RETD
B20:1
0001
9
PANEL VIEW
MANUAL SEALANT
PURGE
PV_PURGE_SEALANT
B20:1
INTERFACE TO IAI
PURGE THE SEALANT
SEALANT_PURGE
O:5
0002
10
4
1746-OV16
HP
TT
START
HP_TT_START
B3:1
HI POT
CYCLE
COMPLETE
HP_CYCLE_COMP
B3:1
POWER/ALARM
BIT
POWER_ON
B3:0
HI-POT IN CYCLE BIT

FOR PANEL VIEW
HP_INCYCLE
B3:6
13
LEAK TEST
TT
START
LT_TT_START
B3:3
LEAK TEST
CYCLE
COMPLETE
LT_CYCLE_COMP
B3:4
POWER/ALARM
BIT
POWER_ON
B3:0
LEAK TEST IN CYCLE

BIT FOR PANEL VIEW
LT_INCYCLE
B3:6
0003
HI-POT IN CYCLE BIT
FOR PANEL VIEW
HP_INCYCLE
B3:6
0
0004
LEAK TEST IN CYCLE
BIT FOR PANEL VIEW
LT_INCYCLE
B3:6
1
Page 79
Thursday, August 14, 2003 - 16:05:21
INDIRECTADD.RSS
PLUG
SERVO
COMPLETE
PLUG_COMP
I:1
PANEL VIEW PLUG LOAD

STATUS
PV_PLUG_STAT
B20:1
0005
7
1746-IV16
13
POWER/ALARM
BIT
POWER_ON
B3:0
0
SEALANT
SERVO
COMPLETE
SEALANT_COMP
I:1
PANEL VIEW
SEALANT STATUS
PV_SEALANT_STAT
B20:1
0006
2
1746-IV16
14
POWER/ALARM
BIT
POWER_ON
B3:0
0
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1
PANEL VIEW
OVEN LOAD
STATUS
PV_LOAD_STAT
B20:1
11
1746-IV16
15
0007
POWER/ALARM
BIT
POWER_ON
B3:0
0
OVEN LOAD
IS IN CYCLE
LOAD_IC
B3:5
OVEN LOAD
SERVO
COMPLETE
LOAD_COMP
I:1

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
11
1746-IV16
7
1746-OV16
0008
11
Page 80
TIMER FOR
OVEN LOADER
MESSAGE
LOADER_MESSAGE
TON
Timer On Delay
Timer
T4:13
Time Base
0.01
Preset
1500<
Accum
0<
EN
DN
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
TIMER FOR
OVEN LOADER
MESSAGE
LOADER_MESSAGE/DN
T4:13
FUNCTIONAL FAULT
OVEN LOAD SERVO
DID NOT COMPLETE
CYCLE
FLT_LOAD
B10:0
OVEN LOAD
FAULT, REJECT LANE
IS FULL
FLT_REJECT_FULL
B10:1
NOT REALLY A FAULT

BUT A MESSAGE
THAT OVEN LOADER IS
WAITING ON LANE TO
CLEAR
FLT_LOAD_MESS
B10:1
DN
14
0009
B10:11
1
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
PANEL VIEW
BUTTON
CLEAR THE REJECT
CHUTE
PV_CLR_REJECT
B20:0
0010
15
1746-IB16
0011
0012
BAD PART
CHUTE COUNTER
BAD_PART_CT.ACC
GRT
Greater Than (A>B)
Source A C5:8.ACC
3<
Source B
32000
32000<
PANEL VIEW SCREEN CONTROLS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
B30:2
OSR
15
2
1746-IB16
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0013
15
1746-IB16
Page 81
14
B30:2
OSR
1
BAD PART
CHUTE COUNTER
BAD_PART_CT.ACC
MOV
Move
Source
0
0<
Dest
C5:8.ACC
3<
BAD PART
CHUTE COUNTER
BAD_PART_CT
C5:8
RES
PANEL VIEW
SCREEN CONTROLS
PV_SCREEN
MOV
Move
Source
30
30<
Dest
N7:10
0<
PANEL VIEW
SCREEN CONTROLS
PV_SCREEN
MOV
Move
Source
2
2<
Dest
N7:10
0<
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
0014
PANEL VIEW
SCREEN CONTROLS
PV_SCREEN
NEQ
Not Equal
Source A
N7:10
0<
Source B
0
0<
PANEL SCREEN
SWITCH TIMER
SCREEN_TIM/DN
T4:14
0015
DN
PANEL SCREEN
SWITCH TIMER
SCREEN_TIM
TON
Timer On Delay
Timer
T4:14
Time Base
0.01
Preset
210<
Accum
0<
B30:2
OSR
11
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
14
1746-OB16
11
0016
0017
15
Page 82
DN
PANEL VIEW
SCREEN CONTROLS
PV_SCREEN
MOV
Move
Source
0
0<
Dest
N7:10
0<
REJECTED PART
PILOT LIGHT
PL_RED
O:7
PANEL VIEW
BUTTON
CLEAR THE INDEX
TABLE STATUS
PV_CLR_TABLE
B20:0
EN
B30:2
OSR
0
BAD PART
CHUTE COUNTER
BAD_PART_CT
CTU
Count Up
Counter
C5:8
Preset
10<
Accum
3<
FLL
Fill File
Source
Dest
Length
CU
DN
0
#B11:0
6
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
GOLDEN MODULE TIMER

KEEP TRACK OF WHEN THE GOLDEN MODULE IS SUPPOSE TO BE RAN
GOLD_HOURS.PRE
MOV
Move
Source
N7:12
4<
Dest
C5:15.PRE
4<
0018
AUTO
MODE
SELECTED
AUTO_MODE
I:3
ACTIVATE
INDEX
TABLE
INDEX_TABLE
O:7
13
1746-IB16
8
1746-OB16
MACHINE
NOT
CYCLING
TIMER
TON
Timer On Delay
Timer
T4:20
Time Base
1.0
Preset
200<
Accum
0<
0019
AUTO
MODE
SELECTED
AUTO_MODE
I:3

START THE RECIRC
PROGRAM
LOAD_START_RECIRC
O:5
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
13
1746-IB16
7
1746-OV16
15
1746-IB16
GOLD_HOURS/DN
C5:15
MACHINE
NOT
CYCLING
TIMER
T4:20
DN
DN
EN
DN
0020
GOLDEN MODULE
TIMER
GOLD_TIM
RTO
Retentive Timer On
Timer
T4:17
Time Base
1.0
Preset
3600<
Accum
978<
GOLDEN MODULE
TIMER
GOLD_TIM/DN
T4:17
0021
DN
GOLDEN MODULE
TIMER
GOLD_TIM/DN
T4:17
0022
GOLD_HOURS
CTU
Count Up
Counter
Preset
Accum
EN
DN
CU
C5:15
4<
0<
DN
GOLDEN MODULE
TIMER
GOLD_TIM
T4:17
RES
DN
Page 83
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
GOLDEN MODULE
REMINDER IS SET
GOLD_REMINDER
B3:8
L
4
GOLD_HOURS/DN
C5:15
0023
DN
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
15
1746-IB16
NOT REALLY A FAULT

BUT A MESSAGE
THAT IT'S TIME TO
RUN GOLDEN MODULE
GOLD_MESSAGE
B10:1
5
B10:11
5
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0024
15
1746-IB16
GOLDEN MODULE
REMINDER IS SET
GOLD_REMINDER
B3:8
U
4
GOLD_HOURS
C5:15
RES
Page 84
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
COUNTERS
THE GOOD THE BAD THE UGLY COUNTERS!!!
PART AT OPERATOR
STATION
PART_AT_OP
B11:0
PART PRESENT AT
OPERATOR STATION
PP_AT_OP
B11:1
OPERATOR STATION ?
AND PASSED ?
HP_AT_OP
B11:2
11
11
11
INDEX
TABLE
ON
STATION
INDEX_ON_STAT
I:2
0025
4
1746-IB16
B30:0
OSR
12
GOOD_COUNT
CTU
Count Up
Counter
C5:0
Preset
32000<
Accum
33<
0026
GOOD_COUNT.ACC
GRT
Greater Than (A>B)
Source A C5:0.ACC
33<
Source B
32000
32000<
CU
DN
GOOD_COUNT
C5:0
RES
GOOD PARTS COUNT

CURRENT RUN
CT_GOOD_CUR
MOV
Move
Source
C5:0.ACC
33<
Dest
N7:0
33<
0027
HI POT FAILED PARTS COUNTER FOR PANEL VIEW

-
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
HI POT
CYCLED
HP_CYCLED
B3:5
BAD
PART
SIGNAL
FROM HI-POT
LATCH
HP_FAILED_PART
B3:5
0028
11
Page 85
13
1746-IB16
HI POT FAILED
COUNTER LATCH BIT
HP_FAIL_CT
B3:2
L
0
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
HI POT FAILED
COUNTER LATCH BIT
HP_FAIL_CT
B3:2
U
0
0029
8
PANEL VIEW BUTTON
CLEAR ALL COUNTS
PV_CLR_ALL
B20:0
13
HI POT FAILED
COUNTER LATCH BIT
HP_FAIL_CT
B3:2
COUNTER FOR
HI POT FAILED
CT_HP_FAILED
CTU
Count Up
Counter
C5:20
Preset
32000<
Accum
7<
0030
0
0031
COUNTER FOR
HI POT FAILED
CT_HP_FAILED.ACC
GRT
Greater Than (A>B)
Source A C5:20.ACC
7<
Source B
32000
32000<
0032
13
1746-IB16
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0033
8
DN
COUNTER FOR
HI POT FAILED
CT_HP_FAILED
C5:20
RES
PLUG LOADER FAILED PARTS COUNTER FOR PANEL VIEW

AUTO
PLUG LOAD CYCLED
GOLDEN MODULE
MODE
FAULTED BEFORE END
LATCH BIT ENABLED
SELECTED
OF CYCLE
GOLDEN_EN_LATCH
AUTO_MODE
PLUG_FAULTED
B20:0
I:3
B3:5
11
CU
PLUG LOADER
FAILED COUNTER
LATCH BIT
PLUG_FAIL_CT
B3:2
L
1
PLUG LOADER
FAILED COUNTER
LATCH BIT
PLUG_FAIL_CT
B3:2
U
1
PANEL VIEW BUTTON

CLEAR ALL COUNTS
PV_CLR_ALL
B20:0
13
Page 86
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
PLUG LOADER
FAILED COUNTER
LATCH BIT
PLUG_FAIL_CT
B3:2
COUNTER FOR
PLUG LOADER FAILED
CT_PLUG_FAILED
CTU
Count Up
Counter
C5:21
Preset
32000<
Accum
4<
0034
1
0035
COUNTER FOR
PLUG LOADER FAILED
CT_PLUG_FAILED.ACC
GRT
Greater Than (A>B)
Source A C5:21.ACC
4<
Source B
32000
32000<
CU
DN
COUNTER FOR
PLUG LOADER FAILED
CT_PLUG_FAILED
C5:21
RES
SEAL LEAK TEST FAILED PARTS COUNTER FOR PANEL VIEW

GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
LEAK TEST
CYCLE
COUNTER
C5:1
LEAK TEST
CYCLED
LT_CYCLED
B3:5
BAD PART
SIGNAL
FROM LEAK TEST
LATCH
LT_FAILED_PART
B3:4
DN
0036
11
13
1746-IB16
LEAK TESTER
FAILED COUNTER
LATCH BIT
LEAK_FAIL_CT
B3:2
L
2
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0037
8
LEAK TESTER
FAILED COUNTER
LATCH BIT
LEAK_FAIL_CT
B3:2
U
2
PANEL VIEW BUTTON

CLEAR ALL COUNTS
PV_CLR_ALL
B20:0
13
Page 87
Thursday, August 14, 2003 - 16:05:22
INDIRECTADD.RSS
LEAK TESTER
FAILED COUNTER
LATCH BIT
LEAK_FAIL_CT
B3:2
COUNTER FOR
SEALANT FAILED
CT_SEAL_FAILED
CTU
Count Up
Counter
C5:22
Preset
32000<
Accum
11<
0038
2
0039
COUNTER FOR
SEALANT FAILED
CT_SEAL_FAILED.ACC
GRT
Greater Than (A>B)
Source A C5:22.ACC
11<
Source B
32000
32000<
CU
DN
COUNTER FOR
SEALANT FAILED
CT_SEAL_FAILED
C5:22
RES
TOTAL PARTS FAILED

-
0040
FAILED PARTS COUNT

CURRENT RUN
CT_FAILED_CUR
CPT
Compute
Dest
Expression
N7:1
22<
( C5:20.ACC + C5:21.ACC ) + C5:22.ACC
CURRENT PERCENTAGE YIELD OF GOOD PARTS PRODUCE VERSES BAD PARTS MADE
0041
0042
Page 88
CUR_GOOD
ABS
Absolute Value
Source
N7:0
33<
Dest
F8:0
33.0<
CUR_FAIL
ABS
Absolute Value
Source
N7:1
22<
Dest
F8:1
22.0<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
CUR_WORK3
ADD
Add
Source A
0043
Source B
Dest
CUR_WORK1
SUB
Subtract
Source A
0044
Source B
Dest
0045
GOOD PARTS COUNT

CURRENT RUN
CT_GOOD_CUR
NEQ
Not Equal
Source A
N7:0
33<
Source B
0
0<
CUR_WORK2
DIV
Divide
Source A
Source B
Dest
0046
0047
GOOD PARTS COUNT

CURRENT RUN
CT_GOOD_CUR
EQU
Equal
Source A
N7:0
33<
Source B
0
0<
CUR_WORK2
ABS
Absolute Value
Source
Dest
CUR_PERCENT
MUL
Multiply
Source A
Source B
Dest
Page 89
F8:0
33.0<
F8:1
22.0<
F8:10
55.0<
F8:10
55.0<
F8:1
22.0<
F8:3
33.0<
F8:3
33.0<
F8:10
55.0<
F8:4
0.6<
0.0
0.0<
F8:4
0.6<
F8:4
0.6<
100.0
100.0<
F8:2
60.0<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
PAST OR LAST PERCENTAGE YIELD OF GOOD PARTS PRODUCE VERSES BAD PARTS MADE
PAST_GOOD
ABS
Absolute Value
Source
N7:20
0<
Dest
F8:5
0.0<
0048
PAST_FAIL
ABS
Absolute Value
Source
N7:21
0<
Dest
F8:6
0.0<
0049
PAST_WORK3
ADD
Add
Source A
0050
Source B
Dest
PAST_WORK1
SUB
Subtract
Source A
0051
Source B
Dest
0052
GOOD PARTS COUNT

PAST RUN
CT_GOOD_PAST
NEQ
Not Equal
Source A
N7:20
0<
Source B
0
0<
PAST_WORK2
DIV
Divide
Source A
Source B
Dest
Page 90
F8:5
0.0<
F8:6
0.0<
F8:11
0.0<
F8:11
0.0<
F8:6
0.0<
F8:8
0.0<
F8:8
0.0<
F8:11
0.0<
F8:9
0.0<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
0053
0054
GOOD PARTS COUNT

PAST RUN
CT_GOOD_PAST
EQU
Equal
Source A
N7:20
0<
Source B
0
0<
PAST_WORK2
ABS
Absolute Value
Source
Dest
PAST_PERCENT
MUL
Multiply
Source A
Source B
Dest
Page 91
0.0
0.0<
F8:9
0.0<
F8:9
0.0<
100.0
100.0<
F8:7
0.0<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
0055
SHIFT DATA FROM CURRENT RUN TO PAST OR LAST RUN

PANEL VIEW BUTTON
CLEAR ALL COUNTS
PV_CLR_ALL
B20:0
B30:2
OSR
13
3
GOOD PARTS COUNT

PAST RUN
CT_GOOD_PAST
MOV
Move
Source
N7:0
33<
Dest
N7:20
0<
CT_HP_PAST.ACC
MOV
Move
Source C5:20.ACC
7<
Dest
C5:30.ACC
0<
CT_PLUG_PAST.ACC
MOV
Move
Source C5:21.ACC
4<
Dest
C5:31.ACC
0<
CT_SEAL_PAST.ACC
MOV
Move
Source C5:22.ACC
11<
Dest
C5:32.ACC
0<
FAILED PARTS COUNT
PAST RUN
CT_FAILED_PAST
MOV
Move
Source
N7:1
22<
Dest
N7:21
0<
Page 92
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
CLEAR ALL COUNTS!

PANEL VIEW BUTTON
CLEAR ALL COUNTS
PV_CLR_ALL
B20:0
0056
13
GOOD_COUNT
C5:0
RES
B30:2
OSR
4
COUNTER FOR
HI POT FAILED
CT_HP_FAILED
C5:20
RES
COUNTER FOR
PLUG LOADER FAILED
CT_PLUG_FAILED
C5:21
RES
COUNTER FOR
SEALANT FAILED
CT_SEAL_FAILED
C5:22
RES
CHECK STATUS OF TABLE BEFORE RUNNING GOLDEN MODULE
SETUP
KEY SWITCH
PART PRESENT AT
PART PRESENT AT
ENABLED
STATION 0
HI POT STATION
SETUP_KEY
PP_STATION_0
PP_AT_HP
I:3
B11:1
B11:1
PART PRESENT AT
PLUG LOAD STATION
PP_AT_PLUG
B11:1
PART PRESENT AT
STATION 3
PP_STATION_3
B11:1
0057
15
1746-IB16
Page 93
PART PRESENT AT
SEALANT STATION
PP_AT_SEALANT
B11:1
PART PRESENT AT
OVEN LOADER
PP_AT_LOAD
B11:1
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
PART PRESENT AT
STATION 6
PP_STATION_6
B11:1
PART PRESENT AT
STATION 7
PP_STATION_7
B11:1
PART PRESENT AT
LEAK TESTER
PP_AT_LT
B11:1
15
1746-IB16
0058
PART PRESENT AT
STATION 9
PP_STATION_9
B11:1
PART PRESENT AT
STATION 10
PP_STATION_10
B11:1
GOLDEN MODULE
SECOND HALF OF
TABLE CLEARED
GOLD_EN_TABLE2
B3:8
10
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
FIRST HALF OF
TABLE CLEARED
GOLD_EN_TABLE1
B3:8
GOLDEN MODULE
SECOND HALF OF
TABLE CLEARED
GOLD_EN_TABLE2
B3:8
GOLDEN MODULE
TABLE IS CLEARED
GOLD_TABLE_CLR
B3:8
15
1746-IB16
0059
PART PRESENT AT
STATION 0
PP_STATION_0
B11:1
PART PRESENT AT
HI POT STATION
PP_AT_HP
B11:1
PART PRESENT AT
PLUG LOAD STATION
PP_AT_PLUG
B11:1
PART PRESENT AT
STATION 3
PP_STATION_3
B11:1
PART PRESENT AT
OVEN LOADER
PP_AT_LOAD
B11:1
PART PRESENT AT
SEALANT STATION
PP_AT_SEALANT
B11:1
PART PRESENT AT
STATION 6
PP_STATION_6
B11:1
PART PRESENT AT
STATION 7
PP_STATION_7
B11:1
PART PRESENT AT
LEAK TESTER
PP_AT_LT
B11:1
PART PRESENT AT
STATION 9
PP_STATION_9
B11:1
PART PRESENT AT
STATION 10
PP_STATION_10
B11:1
PART PRESENT AT
OPERATOR STATION
PP_AT_OP
B11:1
INDEX TABLE CLEAR

FOR PRODUCTION PARTS
TABLE_CLR
B3:8
10
11
0060
Page 94
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
GOLDEN MODULE STUFF!!

GOLDEN MODULE ENABLE LATCH
PANEL VIEW BUTTON
GOLDEN MODULE
INDEX TABLE CLEAR
ENABLED
PV_GOLDEN_EN
TABLE_CLR
B20:0
B3:8
0061
12
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
U
11
0062
15
1746-IB16
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
20
20<
Dest
N7:11
20<
0063
15
1746-IB16
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
INDEX TABLE CLEAR

TABLE_CLR
B3:8
11
0064
15
1746-IB16
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
L
11
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
Dest
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN
PARTS
ALL PASSED
GOLD_ALL_PASS
B3:8
11
0065
15
1746-IB16
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
Dest
Page 95
0
0<
N7:11
20<
1
1<
N7:11
20<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN MODULE
IS DONE
GOLD_DN
B3:7
GOLDEN
PARTS
ALL PASSED
GOLD_ALL_PASS
B3:8
11
0066
15
1746-IB16
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
Dest
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN MODULE
IS DONE
GOLD_DN
B3:7
GOLDEN
PARTS
ALL PASSED
GOLD_ALL_PASS
B3:8
LEAK
TEST
HOME
LT_HOME
B3:0
11
2
2<
N7:11
20<
0067
15
1746-IB16
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
Dest
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
INDEX TABLE CLEAR

TABLE_CLR
B3:8
11
0068
15
1746-IB16
PANEL VIEW
GOLDEN MODULE
STATUS
PV_GOLD_STAT
MOV
Move
Source
Dest
Page 96
3
3<
N7:11
20<
4
4<
N7:11
20<
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
AUTO CYCLE MACHINE COUNTERS

GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
AUTO
MODE
SELECTED
AUTO_MODE
I:3
INDEX
COMPLETE
SINGLE
SHOT
INDEX_SS
B30:0
0069
11
13
1746-IB16
MACHINE_AUTO_CYCLES/DN
C5:9
0070
DN
MACHINE_AUTO_CYCLES
CTU
CU
Count Up
Counter
C5:9
DN
Preset
9999<
Accum
3978<
MACHINE_AUTO_CYCLES2
CTU
CU
Count Up
Counter
C5:10
DN
Preset
30000<
Accum
0<
MACHINE_AUTO_CYCLES
C5:9
RES
MACHINE_AUTO_CYCLES2/DN
C5:10
0071
C5:10
RES
DN
0072
Page 97
END
Thursday, August 14, 2003 - 16:05:23
INDIRECTADD.RSS
LAD 20 - GOLDEN MOD --- Total Rungs in File = 31
MASTER RECORD GODLEN MODULE SETTING UP THE BITS

SETUP THE MASTER MODULE BITS FOR FILE COMPARE
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0000
15
1746-IB16
PART1_ELEC_EN
N40:1
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:1
L
0
PART2_ELEC_EN
N40:2
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:2
L
0
PART3_ELEC_EN
N40:3
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:3
L
0
PART4_ELEC_EN
N40:4
L
0
Page 98
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
MIRROR THE ENABLE

BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:4
L
0
PART5_ELEC_EN
N40:5
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:5
L
0
PART6_ELEC_EN
N40:6
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:6
L
0
PART7_ELEC_EN
N40:7
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:7
L
0
PART8_ELEC_EN
N40:8
L
0
Page 99
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
MIRROR THE ENABLE

BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:8
L
0
PART9_ELEC_EN
N40:9
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:9
L
0
PART10_ELEC_EN
N40:10
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:10
L
0
PART12_ELEC_EN
N40:12
L
0
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:12
L
0
Page 100
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0001
15
1746-IB16
PART11_LEAK_EN
N40:11
L
1
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:11
L
1
PART12_LEAK_EN
N40:12
L
1
MIRROR THE ENABLE
BIT SO FILE COMPARE
WILL NOT ERROR ON
THE TEST PART LOOK
UP TABLE N41
N41:12
L
1
Page 101
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0002
15
1746-IB16
PART1_FAIL_ELEC
N40:1
L
2
PART2_FAIL_ELEC
N40:2
L
2
PART2_FAIL_ELEC
N40:2
L
2
PART3_FAIL_ELEC
N40:3
L
2
PART4_FAIL_ELEC
N40:4
L
2
PART5_FAIL_ELEC
N40:5
L
2
PART6_FAIL_ELEC
N40:6
L
2
PART7_FAIL_ELEC
N40:7
L
2
PART8_FAIL_ELEC
N40:8
L
2
PART9_FAIL_ELEC
N40:9
L
2
PART10_FAIL_ELEC
N40:10
L
2
Page 102
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
PART11_FAIL_LEAK
N40:11
L
3
0003
15
1746-IB16
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0004
15
1746-IB16
B30:2
OSR
5
N41:12
L
2
N41:12
L
3
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
0005
15
1746-IB16
Page 103
FLL
Fill File
Source
Dest
Length
0
#N40:0
15
FLL
Fill File
Source
Dest
Length
0
#N41:0
15
FLL
Fill File
Source
Dest
Length
0
#B11:3
1
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
GOLDEN MODULE MASTER PART TRACKING LOGIC
0006
PART PRESENT FOR GOLDEN MODULE

MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
B30:2
OSR
8
6
BSL
Bit Shift Left
File
#B11:3
Control
R6:15
Length
1<
DN
B11:3
U
12
0007
POWER/ALARM
BIT
POWER_ON
B3:0
HI POT
PART
PRESENT
PE_HP_PP
I:2
GOLDEN MODULE
LATCH BIT ENABLED
GOLDEN_EN_LATCH
B20:0
GOLDEN MODULE
TABLE IS CLEARED
GOLD_TABLE_CLR
B3:8
11
0008
0
12
1746-IB16
POWER/ALARM
BIT
POWER_ON
B3:0
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
GOLD_AT_HP
B11:3
0010
1
GOLD_AT_HP
B11:3
L
1
GOLD_AT_HP
B11:3
U
1
0009
GOLDEN MODULE
ELEC TRACKING
GOLD_TRACK_ELEC
CTU
Count Up
Counter
C5:12
Preset
12<
Accum
0<
B30:2
OSR
7
GOLD_AT_LT
B11:3
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
0011
Page 104
EN
B30:2
OSR
8
GOLDEN MODULE
LEAK TEST
TRACKING
GOLD_TRACK_LEAK
CTU
Count Up
Counter
C5:13
Preset
12<
Accum
0<
CU
DN
CU
DN
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
GOLD_AT_OP
B11:3
MIDDLE
OF
INDEX
MID_OF_INDEX
B3:0
11
0012
0013
GOLDEN MODULE
ELEC TRACKING
GOLD_TRACK_ELEC.ACC
GRT
Greater Than (A>B)
Source A C5:12.ACC
0<
Source B
32000
32000<
GOLDEN MODULE
LEAK TEST
TRACKING
GOLD_TRACK_LEAK.ACC
GRT
Greater Than (A>B)
Source A C5:13.ACC
0<
Source B
32000
32000<
B30:2
OSR
9
GOLDEN MODULE
OPERATOR TRACKING
FOR PILOT LIGHTS
GOLD_TRACK_OP
CTU
Count Up
Counter
C5:14
Preset
12<
Accum
0<
CU
DN
GOLDEN MODULE
ELEC TRACKING
GOLD_TRACK_ELEC
C5:12
RES
GOLDEN MODULE
LEAK TEST
TRACKING
GOLD_TRACK_LEAK
C5:13
RES
GOLDEN MODULE
OPERATOR TRACKING
FOR PILOT LIGHTS
GOLD_TRACK_OP
C5:14
RES
GOLDEN MODULE
OPERATOR TRACKING
FOR PILOT LIGHTS
GOLD_TRACK_OP.ACC
GRT
Greater Than (A>B)
Source A C5:14.ACC
0<
Source B
32000
32000<
Page 105
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
ELEC TRACKING
GOLD_TRACK_ELEC
C5:12
RES
0014
15
1746-IB16
GOLDEN MODULE
LEAK TEST
TRACKING
GOLD_TRACK_LEAK
C5:13
RES
GOLDEN MODULE
OPERATOR TRACKING
FOR PILOT LIGHTS
GOLD_TRACK_OP
C5:14
RES
GOLDEN MODULE IS DONE, RUN COMPARE, CHECK FOR ERRORS

GOLDEN MODULE
GOLDEN MODULE
LEAK TEST
ELEC TRACKING
TRACKING
GOLD_AT_OP
GOLD_TRACK_ELEC/DN
GOLD_TRACK_LEAK/DN
B11:3
C5:12
C5:13
GOLDEN MODULE
OPERATOR TRACKING
FOR PILOT LIGHTS
GOLD_TRACK_OP/DN
C5:14
0015
11
DN
DN
DN
GOLDEN MODULE
IS DONE
GOLD_DN
B3:7
L
0
SETUP
KEY SWITCH
ENABLED
SETUP_KEY
I:3
GOLDEN MODULE
IS DONE
GOLD_DN
B3:7
U
0
0016
15
1746-IB16
0017
EQU
Equal
Source A
Source B
Page 106
GOLDEN
PART #1
OK
GOLD_PART1_PASS
B3:7
N40:1
0<
N41:1
0<
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
0018
EQU
Equal
Source A
Source B
0019
EQU
Equal
Source A
Source B
0020
EQU
Equal
Source A
Source B
0021
EQU
Equal
Source A
Source B
0022
EQU
Equal
Source A
Source B
Page 107
GOLDEN
PART #2
OK
GOLD_PART2_PASS
B3:7
N40:2
0<
N41:2
0<
GOLDEN
PART #3
OK
GOLD_PART3_PASS
B3:7
N40:3
0<
N41:3
0<
GOLDEN
PART #4
OK
GOLD_PART4_PASS
B3:7
N40:4
0<
N41:4
0<
GOLDEN
PART #5
OK
GOLD_PART5_PASS
B3:7
N40:5
0<
N41:5
0<
GOLDEN
PART #6
OK
GOLD_PART6_PASS
B3:7
N40:6
0<
N41:6
0<
Thursday, August 14, 2003 - 16:05:24
INDIRECTADD.RSS
0023
EQU
Equal
Source A
Source B
0024
EQU
Equal
Source A
Source B
0025
EQU
Equal
Source A
Source B
0026
EQU
Equal
Source A
Source B
0027
EQU
Equal
Source A
Source B
Page 108
GOLDEN
PART #7
OK
GOLD_PART7_PASS
B3:7
N40:7
0<
N41:7
0<
GOLDEN
PART #8
OK
GOLD_PART8_PASS
B3:7
N40:8
0<
N41:8
0<
GOLDEN
PART #9
OK
GOLD_PART9_PASS
B3:7
N40:9
0<
N41:9
0<
GOLDEN
PART #10
OK
GOLD_PART10_PASS
B3:7
N40:10
0<
N41:10
0<
10
GOLDEN
PART #11
OK
GOLD_PART11_PASS
B3:7
N40:11
0<
N41:11
0<
11
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
0028
EQU
Equal
Source A
Source B
GOLDEN
PART #12
OK
GOLD_PART12_PASS
B3:7
N40:12
0<
N41:12
0<
12
GOLDEN MODULE
IS DONE
GOLD_DN
B3:7
GOLDEN
PART #1
OK
GOLD_PART1_PASS
B3:7
GOLDEN
PART #2
OK
GOLD_PART2_PASS
B3:7
GOLDEN
PART #3
OK
GOLD_PART3_PASS
B3:7
GOLDEN
PART #4
OK
GOLD_PART4_PASS
B3:7
0029
GOLDEN
PART #5
OK
GOLD_PART5_PASS
B3:7
GOLDEN
PART #6
OK
GOLD_PART6_PASS
B3:7
GOLDEN
PART #7
OK
GOLD_PART7_PASS
B3:7
GOLDEN
PART #8
OK
GOLD_PART8_PASS
B3:7
GOLDEN
PART #9
OK
GOLD_PART9_PASS
B3:7
GOLDEN
PART #10
OK
GOLD_PART10_PASS
B3:7
GOLDEN
PART #11
OK
GOLD_PART11_PASS
B3:7
GOLDEN
PART #12
OK
GOLD_PART12_PASS
B3:7
10
11
12
GOLDEN
PARTS
ALL PASSED
GOLD_ALL_PASS
B3:8
0
0030
Page 109
END
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File O0 (bin)
Offset
O:5.0
O:6.0
O:7.0
Page 110
15 14 13 12 11 10
1
0
1
1
0
0
1
0
0
0
0
0
1
0
0
(Radix Binary)
1
0
0
--
OUTPUT
1
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
1
0
0
1
0
1
1
0
0
0
0
0
1746-OV16 - 16-Output (TRANS-SINK) 10/50

1746-OB16 - 16-Output (TRANS-SRC) 10/50 V
1746-OB16 - 16-Output (TRANS-SRC) 10/50 V
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File I1 (bin)
Offset
I:1.0
I:2.0
I:3.0
Page 111
15 14 13 12 11 10
0
0
0
1
0
0
0
0
0
0
0
0
1
0
0
(Radix Binary)
1
0
1
--
INPUT
0
1
1
0
0
0
1
1
1
1
0
0
0
1
1
0
1
0
0
0
0
1
0
0
1
1
1
0
1
0
1746-IV16 - 16-Input (SOURCE) 24 VDC

1746-IB16 - 16-Input (SINK) 24 VDC
1746-IB16 - 16-Input (SINK) 24 VDC
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File S2 (hex)
--
STATUS
Main
First Pass S:1/15 = No
Index Register S:24 = 0
Free Running Clock S:4 = 0001-0101-1001-0001
Index Across Data Files S:2/3 = No
CIF Addressing Mode S:2/8 = 0
Online Edits S:33/11 - S:33/12 = No online edits exist
DD / MM / YYYY
Date S:39-37 = 5 / 5 / 1901
HH : MM : SS
Time S:40-42 = 18 : 35 : 45
Proc
OS Catalog Number S:57 = 302
OS Series S:58 = B
OS FRS S:59 = 14
Processor Catalog Number S:60 = 531
Processor Series S:61 = D
Processor FRN S:62 = 4
User Program Type S:63 = 1

User Program Functionality Index S:64 = 65
User RAM Size S:66 = 8
OS Memory Size S:66 = 480
Scan Times
Maximum (x10 ms) S:22 = 1
Average (x10 ms) S:23 = 0
Current (x10 ms) S:3 (low byte) = 1
Watchdog (x10 ms) S:3 (high byte) = 160
Last 1ms Scan Time S:35 = 5
Scan Toggle Bit S:33/9 = 1
Time Base Selection S:33/13 = 0
Math
Math Overflow Selected S:2/14 = 0
Overflow Trap S:5/0 = 0
Carry S:0/0 = 0
Overflow S:0/1 = 0
Zero Bit S:0/2 = 0
Sign Bit S:0/3 = 0
Math Register (lo word) S:13 = 0

Math Register (high word) S:14-S:13 = 0
Math Register (32 Bit) S:14-S:13 = 0
IO
I/O Interrupt Executing S:32 = 0
I/O Slot Enables: S:11 S:12

0
10
11111111
11111111
Interrrupt Latency Control S:33/8 = 0

Event Interrupt 10 uS Time Stamp S:44 = 0
20
11111111
30
11111111
I/O Slot Interrupt Enables: S:27 S:28

0
10
20
11111111
11111111
11111111
30
11111111
I/O Slot Interrupt Pending: S:25 S:26

0
10
20
00000000
00000000
00000000
30
00000000
Page 112
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File S2 (hex)
--
STATUS
Chan 0
Processor Mode S:1/0- S:1/4 = Remote Run
Channel Mode S:33/3 = 1
Comms Active S:33/4 = 0
Incoming Cmd Pending S:33/0 = 0
Msg Reply Pending S:33/1 = 0
DTR Control Bit S:33/14 = 0

DTR Force Bit S:33/15 = 0
Outgoing Msg Cmd Pending S:33/2 = 0
Comms Servicing Sel S:33/5 = 0
Msg Servicing Sel S:33/6 = 0
Modem Lost S:5/14 = 1
Ch 0 Nodes
DF1 Half-Duplex Master Channel 0 Active Node Table (S:67-S:82):
Node
0
32
64
96
128
160
192
224
0
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
16
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
0000-0000-0000-0000
Chan 1
Processor Mode S:1/0- S:1/4 = Remote Run
Node Address S:15 (low byte) = 1
Baud Rate S:15 (high byte) = 19200
Comms Active S:1/7 = 1
Incoming Cmd Pending S:2/5 = 0
Msg Reply Pending S:2/6 = 0
Active Nodes: S:9
0
11100000
Outgoing Msg Cmd Pending S:2/7 = 0

Comms Servicing Sel S:2/15 = 1
Msg Servicing Sel S:33/7 = 0
S:10
10
00000000
20
00000000
30
00000000
Debug
Suspend Code S:7 = 0
Suspend File S:8 = 0
Compiled For Single Step S:2/4 = Yes
Test Single Step Breakpoint

Rung # S:18 = 0
File # S:19 = 0
Fault/Powerdown
Fault/Powerdown (Rung #) S:20 = 12
(File #) S:21 = 11
Test Single Step

Rung # S:16 = 0
File # S:17 = 2
Page 113
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File S2 (hex)
--
STATUS
Errors
Fault Override At Power Up S:1/8 = 0
Startup Protection Fault S:1/9 = 0
Major Error Halt S:1/13 = 0
Overflow Trap S:5/0 = 0
Control Register Error S:5/2 = 0
Major Error Executing User
Fault Rtn. S:5/3 = 0
M0/M1 Referenced On Disabled
Slot S:5/4 = 0
Battery Low S:5/11 = 0
Fault/Powerdown (Rung #) S:20 = 12
(File #) S:21 = 11
ASCII String Manipulation error S:5/15 = 0

Fault Routine S:29 = 0
Major Error S:6 = 0h
Error Description:
STI
Setpoint (x10ms) S:30 = 0
File Number S:31 = 0
10 uS Time Stamp S:43 = 0
Pending Bit S:2/0 = 0
Enable Bit S:2/1 = 1
Resolution Select Bit S:2/10 = 0

Executing Bit S:2/2 = 0
Overflow Bit S:5/10 = 0
Lost S:36/9 = 0
DII
Preset S:50 = 0
Accumulator S:52 = 0
Pending Bit S:2/11 = 0
Enable Bit S:2/12 = 1
Executing Bit S:2/13 = 0
Reconfiguration Bit S:33/10 = 0
Overflow Bit S:5/12 = 0
Lost S:36/8 = 0
10 uS Time Stamp S:45 = 0
File Number S:46 = 0

Slot Number S:47 = 0
Bit Mask S:48 = 0h
Compare Value S:49 = 0h
Return Mask S:51 = 0h
Last Scan Time (x1 ms) S:55 = 0
Max Observed Scan Time (x1 ms) S:56 = 0
Protection
Deny Future Access S:1/14 = No
Mem Module
Memory Module Loaded On Boot S:5/8 = 0
Password Mismatch S:5/9 = 0
Load Memory Module On Memory Error S:1/10 = 0
Load Memory Module Always S:1/11 = 0
Load Memory Module and RUN S:1/12 = 0
Program Compare S:2/9 = 0
Data File Overwrite Protection Lost S:36/10 = 0
Forces
Forces Enabled S:1/5 = No
Forces Installed S:1/6 = No
Page 114
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File B3 (bin)
Offset
B3:0
B3:1
B3:2
B3:3
B3:4
B3:5
B3:6
B3:7
B3:8
B3:9
B3:10
B3:11
B3:12
B3:13
B3:14
Page 115
15 14 13 12 11 10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
(Radix Binary)
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
--
BINARY
1
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(Symbol) Description
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File T4
Offset
T4:0
T4:1
T4:2
T4:3
T4:4
T4:5
T4:6
T4:7
T4:8
T4:9
T4:10
T4:11
T4:12
T4:13
T4:14
T4:15
T4:16
T4:17
T4:18
T4:19
T4:20
T4:21
T4:22
T4:23
T4:24
T4:25
Page 116
EN TT DN
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
1.0
.01
.01
.01
.01
1.0
.01
.01
1.0
.01
.01
.01
.01
.01
--
TIMER
BASE
PRE
ACC
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
30
200
1000
100
100
100
2000
25
200
50
200
200
60
1500
210
300
200
3600
25
75
200
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
200
0
0
0
0
0
0
978
0
0
0
0
0
0
0
0
ANTI- TIE DOWN TIMER

HI-POT DEBOUNCE DELAY
HI-POT TIME OUT TIMER
(PLUG_SIG_HOLD) PLUG LOAD SIGNAL HOLD TIMER FOR IAI CONTRO
(SEALANT_SIG_HOLD) SEALANT SIGNAL HOLD TIMER FOR IAI CONTR
LEAK TEST DEBOUNCE DELAY
LEAK TEST TIME OUT TIMER
(OK_TO_INDEX_DLY) OK TO INDEX LIGHT DELAY
(LOAD_SIG_HOLD) LOAD OVEN SIGNAL HOLD TIMER FOR IAI CONTRO
(REJECTTON) REJECT LANE TIMER ON LANE BLOCKED
(REJECTTOFF) REJECT LANE TIMER OFF LANE BLOCKED
(LOAD_STAT_DLY) OVEN LOADER PART STATUS DELAY WHEN REMOVED
(LOADER_MESSAGE) TIMER FOR OVEN LOADER MESSAGE
(SCREEN_TIM) PANEL SCREEN SWITCH TIMER
(REJECT_FULL_TIM) REJECT CHUTE FULL TIMER
(LOAD_REJECT_TMR) LOAD REJECT TIMER DEBOUNCE
(GOLD_TIM) GOLDEN MODULE TIMER
(GOLD_SS_DLY) GOLDEN MODULE SINGLE SHOT DELAY
(LT_STAMPER_DLY) LEAK TESTER GOOD PART STAMPER DELAY
MACHINE NOT CYCLING TIMER
Thursday, August 14, 2003 - 16:05:25
INDIRECTADD.RSS
Data File C5
Offset
C5:0
C5:1
C5:2
C5:3
C5:4
C5:5
C5:6
C5:7
C5:8
C5:9
C5:10
C5:11
C5:12
C5:13
C5:14
C5:15
C5:16
C5:17
C5:18
C5:19
C5:20
C5:21
C5:22
C5:23
C5:24
C5:25
C5:26
C5:27
C5:28
C5:29
C5:30
C5:31
C5:32
C5:33
C5:34
C5:35
C5:36
C5:37
C5:38
C5:39
C5:40
C5:41
C5:42
C5:43
C5:44
C5:45
C5:46
C5:47
C5:48
C5:49
C5:50
Page 117
CU CD DN OV UN UA
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
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0
0
0
0
0
0
0
0
0
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0
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0
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0
0
0
0
0
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0
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0
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0
0
0
0
0
0
0
0
PRE
ACC
32000
2
5
5
5
5
3
5
10
9999
30000
15
12
12
12
4
0
0
0
0
32000
32000
32000
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
33
0
0
0
0
0
0
0
3
3978
0
0
0
0
0
0
0
0
0
0
7
4
11
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
--
COUNTER
(GOOD_COUNT)
LEAK TEST CYCLE COUNTER
(HP_FAILED_CT) HI POT FAILED IN A ROW COUNTER
(PLUG_FAILED_CT) PLUG LOADER FAILED IN A ROW COUNTER
(SEALANT_FAILED_CT) SEALANT FAILED IN A ROW COUNTER
(LT_FAILED_CT) LEAK TESTER FAILED IN A ROW COUNTER
(HP_RETRY) HI POT FAILED RETRY COUNTER
(LOAD_FAILED_CT) OVEN LOAD FAILED IN A ROW COUNTER
(BAD_PART_CT) BAD PART CHUTE COUNTER
(MACHINE_AUTO_CYCLES)
(MACHINE_AUTO_CYCLES2)
(LOAD_RECIRC_TIM) OVEN LOAD RECIRC TIMEOUT
(GOLD_TRACK_ELEC) GOLDEN MODULE ELEC TRACKING
(GOLD_TRACK_LEAK) GOLDEN MODULE LEAK TEST TRACKING
(GOLD_TRACK_OP) GOLDEN MODULE OPERATOR TRACKING FOR PILOT
(GOLD_HOURS)
(CT_HP_FAILED) COUNTER FOR HI POT FAILED

(CT_PLUG_FAILED) COUNTER FOR PLUG LOADER FAILED
(CT_SEAL_FAILED) COUNTER FOR SEALANT FAILED
(CT_OVEN_FAILED) COUNTER FOR OVENLOADER FAILED
(CT_LEAK_FAILED) COUNTER FOR LEAK TESTER FAILED
(CT_HP_PAST)
(CT_PLUG_PAST)
(CT_SEAL_PAST)
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File R6
Offset
R6:0
R6:1
R6:2
R6:3
R6:4
R6:5
R6:6
R6:7
R6:8
R6:9
R6:10
R6:11
R6:12
R6:13
R6:14
R6:15
R6:16
R6:17
R6:18
R6:19
R6:20
R6:21
R6:22
R6:23
R6:24
R6:25
R6:26
R6:27
R6:28
R6:29
R6:30
R6:31
R6:32
R6:33
R6:34
R6:35
R6:36
R6:37
R6:38
R6:39
R6:40
R6:41
R6:42
R6:43
R6:44
R6:45
R6:46
R6:47
R6:48
R6:49
R6:50
Page 118
EN EU DN EM ER UL IN FD
0
0
0
0
0
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0
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0
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0
0
0
0
0
LEN
POS
1
1
1
0
0
1
0
0
0
0
1
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
--
CONTROL
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File N7 (dec)
Offset
N7:0
N7:10
N7:20
N7:30
Page 119
--
INTEGER
33
0
0
0
22
20
0
0
4
0
15
0
0
100
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(Radix Decimal)
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File F8
Offset
F8:0
F8:5
F8:10
F8:15
F8:20
Page 120
--
FLOAT
33
0
55
0
0
22
0
0
0
60
0
0
0
33
0
0
0
0.6
0
0
0
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File T9
Offset
T9:0
T9:1
T9:2
T9:3
T9:4
T9:5
T9:6
T9:7
T9:8
T9:9
T9:10
T9:11
T9:12
T9:13
T9:14
T9:15
T9:16
T9:17
T9:18
T9:19
T9:20
T9:21
T9:22
T9:23
T9:24
T9:25
Page 121
EN TT DN
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
.01
BASE
PRE
ACC
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
sec
10
10
50
140
15
15
15
165
15
10
10
0
0
0
0
0
0
0
0
0
0
0
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0
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0
0
0
0
0
0
0
--
ALM TIMERS
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File B10 (bin)
Offset
B10:0
B10:1
B10:2
B10:3
B10:4
B10:5
B10:6
B10:7
B10:8
B10:9
B10:10
B10:11
B10:12
B10:13
B10:14
B10:15
B10:16
B10:17
B10:18
B10:19
B10:20
Page 122
15 14 13 12 11 10
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(Radix Binary)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
--
ALARM BITS
0
0
0
0
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0
0
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File B11 (bin)
Offset
B11:0
B11:1
B11:2
B11:3
B11:4
B11:5
Page 123
15 14 13 12 11 10
0
0
0
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0
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0
0
(Radix Binary)
0
0
0
0
0
0
--
BIT SHIFTS
0
0
0
0
0
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0
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0
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0
1
1
0
0
0
0
0
0
0
0
0
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Offset
B20:0
B20:1
B20:2
B20:3
B20:4
B20:5
Page 124
15 14 13 12 11 10
0
1
0
0
0
0
0
1
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(Radix Binary)
0
0
0
0
0
0
Data File B20 (bin)
--
PV BITS
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File B30 (bin)
Offset
B30:0
B30:1
B30:2
B30:3
B30:4
B30:5
B30:6
Page 125
15 14 13 12 11 10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(Radix Binary)
0
0
1
0
0
0
0
--
ONE SHOTS
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
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0
0
0
0
0
0
0
0
0
0
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File N40 (dec)
--
MASTER MOD
Offset
N40:0
N40:10
N40:20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Page 126
(Radix Decimal)
Thursday, August 14, 2003 - 16:05:26
INDIRECTADD.RSS
Data File N41 (dec)
--
TEST MOD
Offset
N41:0
N41:10
N41:20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Page 127
(Radix Decimal)
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
CDM 0 - Untitled
Address (Symbol) = Value [Description]
Page 128
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address/Symbol Database
Address
Symbol
Scope
Description
B3:0/0
B3:0/1
B3:0/3
B3:0/4
B3:0/5
B3:0/6
B3:0/7
B3:0/8
B3:0/9
B3:0/10
B3:0/11
B3:0/12
B3:0/13
B3:0/14
B3:0/15
B3:1/0
B3:1/1
B3:1/2
B3:1/3
B3:1/4
B3:1/5
B3:1/6
B3:1/7
B3:1/8
B3:1/9
B3:1/10
B3:1/11
B3:1/12
B3:1/13
B3:1/14
B3:2/0
B3:2/1
B3:2/2
B3:3/6
B3:3/7
B3:3/8
B3:3/9
B3:3/10
B3:3/11
B3:3/12
B3:3/13
B3:3/14
B3:3/15
B3:4/0
B3:4/1
B3:4/2
B3:4/3
B3:4/4
B3:4/5
B3:5/0
B3:5/1
B3:5/2
B3:5/3
B3:5/4
B3:5/5
B3:5/6
B3:5/7
B3:5/8
B3:5/9
B3:5/10
B3:5/11
B3:5/12
B3:5/13
B3:6/0
B3:6/1
B3:6/2
B3:6/11
B3:7/0
B3:7/1
B3:7/2
B3:7/3
B3:7/4
POWER_ON
HP_HOME
LT_HOME
PART_OUT_POS
INDEX_OK
SHOTPIN_SS
SHOTPIN_TT_RET
MID_OF_INDEX
ALL_HOME
STOP_INDEX
INDEX_DN
INDEX_ERROR
BAD_PART_LO
BAD_PART_FLT
ALARM_BIT
HP_CYCLE_EN
HP_RUN1_SS
HP_OK_TO_CYCLE
HP_TT_START
EXT_UP_HP_SS
UP_HP_TT_EXT
EXT_LOW_HP_SS
LOW_HP_TT_EXT
RERUN_LT
START_HP
HP_TEST_COMP
LOW_HP_TT_RET
UP_HP_TT_RET
HP_CYCLE_COMP
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
HP_FAIL_CT
PLUG_FAIL_CT
LEAK_FAIL_CT
LT_RUN1_SS
LT_CYCLE_EN
LT_OK_TO_CYCLE
LT_TT_START
UP_LT_TT_EXT
START_LT
LOW_LT_TT_EXT
LT_TEST_COMP
LOW_LT_TT_RET
UP_LT_TT_RET
LT_CYCLE_COMP
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
LT_GOOD_PART
LT_FAILED_PART
LT_STAMP_DN
LT_STAMP_SS
HP_GOOD_PART
HP_FAILED_PART
PLUG_FAULTED
SEALANT_FAULTED
PLUG_CYCLED
SEALANT_CYCLED
LT_CYCLED
HP_CYCLED
LOAD_TT
LOAD_FAULTED
LOAD_REJECT_BLKD
LOAD_IC
LOAD_REJECT_RECOVER
LOAD_REJECT_RETRY
HP_INCYCLE
LT_INCYCLE
HP_RETRY_BIT
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
POWER/ALARM BIT
HI-POT HOME
LEAK TEST HOME
PART OUT OF POSITION AT HI-POT
INITIATE INDEX
RETRACT SHOT PIN SINGLE SHOT
SHOT PIN TT RETRACT
MIDDLE OF INDEX
ALL HEADS HOME
STOP INDEX
INDEX COMPLETE
INDEX ERROR CLUTCH SWITCH MADE
BAD PART LOCK OUT BIT
BAD PART FAULT ERROR OK TO DISPLAY IF SECOND TRY OF INDEX TABLE ATTEMPTED
ALARM BIT SET
HP RUN 1 CYCLE ENABLED
HP RUN 1 CYCLE ENABLED SS
HP AUTO/ RUN 1 CYCLE
HP TT START
EXT UPPER CIRCUIT TEST SS
UPPER CIRCUIT TEST TT EXT
EXTEND LOWER CIRCUIT TEST SS
LOWER CIRCUIT TEST TT EXTEND
RERUN LEAK TEST CYCLE
START HI-POT TEST
HI-POT COMPLETE
LOWER CIRCUIT TEST TT RET
UPPER CIRCUIT TEST TT RET
HI POT CYCLE COMPLETE
UNLATCH HP IN MANUAL
HI POT FAILED COUNTER LATCH BIT
PLUG LOADER FAILED COUNTER LATCH BIT
LEAK TESTER FAILED COUNTER LATCH BIT
LEAK TEST RUN 1 CYCLE ENABLED SS
LEAK TEST RUN 1 CYCLE ENABLED
LEAK TEST AUTO/ RUN 1 CYCLE
LEAK TEST TT START
UPPER LEAK TEST TT EXTEND
START LEAK TEST
LOWER LEAK TEST TT EXTEND
LEAK TEST COMPLETE
LT SEAL TT RETRACT
UPPER LEAK TEST TT RETRACT
LEAK TEST CYCLE COMPLETE
UNLATCH LT IN MANUAL
GOOD PART SIGNAL FROM LEAK TEST LATCH
BAD PART SIGNAL FROM LEAK TEST LATCH
LEAK TESTER GOOD PART STAMPER DONE
LEAK TESTER SINGLE SHOT BECUASE LEAK TESTER LEAVES INPUT STUCK UNTIL NEXT PAR
GOOD PART SIGNAL FROM HI-POT LATCH
BAD PART SIGNAL FROM HI-POT LATCH
PLUG LOAD CYCLED FAULTED BEFORE END OF CYCLE
SEALANT FAULTED BEFORE END OF CYCLE
PLUG CYCLED
SEALANT CYCLED
LEAK TEST CYCLED
HI POT CYCLED
OVEN LOAD TOLD TO CYCLE
OVEN LOADER FAULTED BEFORE END OF CYCLE
OVEN LOAD REJECT LANE IS BLOCKED
OVEN LOAD IS IN CYCLE
OVEN LOAD REJECT PART WHEN IN AUTO RECOVERY
OVEN LOAD REJECT PART RETRY
HI-POT IN CYCLE BIT FOR PANEL VIEW
LEAK TEST IN CYCLE BIT FOR PANEL VIEW
HI POT RETRY BIT LATCH
GOLD_DN
GOLD_PART1_PASS
GOLD_PART2_PASS
GOLD_PART3_PASS
GOLD_PART4_PASS
Global
Global
Global
Global
Global
GOLDEN
GOLDEN
GOLDEN
GOLDEN
GOLDEN
Page 129
MODULE IS DONE
PART #1 OK
PART #2 OK
PART #3 OK
PART #4 OK
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
Symbol
Scope
Description
B3:7/5
B3:7/6
B3:7/7
B3:7/8
B3:7/9
B3:7/10
B3:7/11
B3:7/12
B3:8/0
B3:8/1
B3:8/2
B3:8/3
B3:8/4
B3:8/5
B3:9/15
B3:10/14
B3:10/15
B3:13/0
B3:14/0
B10:0/0
B10:0/1
B10:0/2
B10:0/3
B10:0/4
B10:0/5
B10:0/6
B10:0/7
B10:0/8
B10:0/9
B10:0/10
B10:0/11
B10:0/12
B10:0/13
B10:0/14
B10:0/15
B10:1/0
B10:1/1
B10:1/2
B10:1/3
B10:1/4
B10:1/5
B10:1/6
B10:1/7
B10:4
B10:5
B10:6
B10:11
B10:11/11
B10:13/1
B10:13/2
B11:0/0
B11:0/1
B11:0/2
B11:0/3
B11:0/4
B11:0/5
B11:0/6
B11:0/7
B11:0/8
B11:0/9
B11:0/10
B11:0/11
B11:1/0
B11:1/1
B11:1/2
B11:1/3
B11:1/4
B11:1/5
B11:1/6
B11:1/7
B11:1/8
B11:1/9
GOLD_PART5_PASS
GOLD_PART6_PASS
GOLD_PART7_PASS
GOLD_PART8_PASS
GOLD_PART9_PASS
GOLD_PART10_PASS
GOLD_PART11_PASS
GOLD_PART12_PASS
GOLD_ALL_PASS
GOLD_EN_TABLE1
GOLD_EN_TABLE2
GOLD_TABLE_CLR
GOLD_REMINDER
TABLE_CLR
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
GOLDEN PART #5 OK
GOLDEN PART #6 OK
GOLDEN PART #7 OK
GOLDEN PART #8 OK
GOLDEN PART #9 OK
GOLDEN PART #10 OK
GOLDEN PART #11 OK
GOLDEN PART #12 OK
GOLDEN PARTS ALL PASSED
GOLDEN MODULE FIRST HALF OF TABLE CLEARED
GOLDEN MODULE SECOND HALF OF TABLE CLEARED
GOLDEN MODULE TABLE IS CLEARED
GOLDEN MODULE REMINDER IS SET
INDEX TABLE CLEAR FOR PRODUCTION PARTS
ALWAYS_ON
NEVER_ON
Global
Global
FLT_UP_HP
FLT_LOW_HP
FLT_PLUG_LOAD
FLT_SEALANT
FLT_UP_LT
FLT_LOW1_LT
FLT_LOW2_LT
FLT_HP_3FAILS
FLT_PLUG_3FAILS
FLT_SEALANT_3FAILS
FLT_LT_3FAILED
FLT_PART_OUT_POS
FLT_INDEX_ERROR
FLT_NOT_RESET
FLT_LOAD
FLT_OVEN
FLT_REJECT_FULL
FLT_LOAD_MESS
FLT_BAD_PART_LO
FLT_BAD_PART_CT
FLT_REJECT_CHUTE
GOLD_MESSAGE
FLT_LOW_SEAL
FLT_STAMPER
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Page 130
FUNCTION FAULT UPPER HI POT DID NOT COMPLETE CYCLE

FUNCTIONAL FAULT LOWER HI POT DID NOT COMPLETE CYCLE
FUNCTIONAL FAULT PLUG LOAD DID NOT COMPLETE CYCLE
FUNCTIONAL FAULT SEALANT SERVO DID NOT COMPLETE CYCLE
FUNCTIONAL FAULT UPPER LEAK TEST DID NOT COMPLETE CYCLE
FUNCTIONAL FAULT LOWER #1 LEAK TEST DID NOT COMPLETE CYCLE
FUNCTIONAL FAULT LOWER #2 LEAK TEST DID NOT COMPLETE CYCLE
HI POT TOO MANY FAILED PARTS IN A ROW
PLUG LOAD TOO MANY FAILED PARTS IN A ROW
SELANT TOO MANY FAILED PARTS IN A ROW
LEAK TEST TOO MANY FAILED PARTS IN A ROW
PART OUT OF POSITION FAULT
INDEX TABLE ERROR FAULT
LAST ALARM WAS NOT RESET
FUNCTIONAL FAULT OVEN LOAD SERVO DID NOT COMPLETE CYCLE
INDEX TABLE STARTED AND THE OVEN IS NOT ON
OVEN LOAD FAULT, REJECT LANE IS FULL
NOT REALLY A FAULT BUT A MESSAGE THAT OVEN LOADER IS WAITING ON LANE TO CLEAR
FAULT INDEX TABLE WAS INDEXED BUT BAD PART DID NOT GO DOWN CHUTE
FAULT BAD PART COUNTER IN CHUTE IS OFF!
FAULT REJECT CHUTE IS NOW FULL
NOT REALLY A FAULT BUT A MESSAGE THAT IT'S TIME TO RUN GOLDEN MODULE
FAULT SEALANT IS LOW
FAULT STAMPER FUNCTIONAL
PART OUT OF POSITION @ CONTACT ALARM

5 BAD HI-POT TEST IN A ROW
NO_STATION_0
PART_AT_HP
PART_AT_PLUG
NO_STATION_3
PART_AT_SEALANT
PART_AT_LOAD
NO_STATION_6
NO_STATION_7
PART_AT_LT
NO_STATION_9
NO_STATION_10
PART_AT_OP
PP_STATION_0
PP_AT_HP
PP_AT_PLUG
PP_STATION_3
PP_AT_SEALANT
PP_AT_LOAD
PP_STATION_6
PP_STATION_7
PP_AT_LT
PP_STATION_9
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
PART STATUS AT HI POT

PART STATUS AT PLUG LOADER
PART STATUS AT SEALANT SERVO
PART STATUS AT OVEN LOADER
PART STATUS AT LEAK TESTER
PART
PART
PART
PART
PART
PART
PART
PART
PART
PART
PART
AT OPERATOR STATION
PRESENT AT STATION 0
PRESENT AT HI POT STATION
PRESENT AT PLUG LOAD STATION
PRESENT AT SEALANT STATION
PRESENT AT OVEN LOADER
PRESENT AT LEAK TESTER
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
Symbol
Scope
Description
B11:1/10
B11:1/11
B11:2/0
B11:2/1
B11:2/2
B11:2/3
B11:2/4
B11:2/5
B11:2/6
B11:2/7
B11:2/8
B11:2/9
B11:2/10
B11:2/11
B11:3/1
B11:3/2
B11:3/3
B11:3/4
B11:3/5
B11:3/6
B11:3/7
B11:3/8
B11:3/9
B11:3/10
B11:3/11
B20:0/1
B20:0/2
B20:0/3
B20:0/4
B20:0/5
B20:0/10
B20:0/11
B20:0/12
B20:0/13
B20:0/14
B20:0/15
B20:1/0
B20:1/1
B20:1/2
B20:1/3
B20:1/4
B20:1/5
B20:1/6
B20:1/7
B20:1/8
B20:1/9
B20:1/10
B20:1/11
B20:1/12
B20:1/13
B20:1/14
B20:1/15
B20:2/0
B21:0/2
B30:0/1
B30:0/3
B30:0/5
B30:0/7
B30:1/7
B30:1/9
B30:6/4
B30:6/14
C5:0
C5:1
C5:2
C5:3
C5:4
C5:5
C5:6
C5:7
C5:8
C5:9
PP_STATION_10
PP_AT_OP
HP_STATION_0
HP_AT_HP
HP_AT_PLUG
HP_AT_STATION_3
HP_AT_SEALANT
HP_AT_LOAD
HP_STATION_6
HP_STATION_7
HP_AT_LT
HP_STATION_9
HP_STATION_10
HP_AT_OP
GOLD_AT_HP
GOLD_AT_PLUG
GOLD_AT_STATION_3
GOLD_AT_SEAL
GOLD_AT_LOAD
GOLD_AT_STATION_6
GOLD_AT_STATION_7
GOLD_AT_LT
GOLD_AT_STATION_9
GOLD_AT_STATION_10
GOLD_AT_OP
PV_HP_RUN1
PV_PLUG_RUN1
PV_SEALANT_RUN1
PV_LOAD_RUN1
PV_LT_RUN1
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
PART PRESENT AT STATION 10

PART PRESENT AT OPERATOR STATION
IS PART HI POTTED AT STATION 0 ? AND PASSED ?
IS PART HI POTTED ? AND PASSED ?
IS PART HI POTTED AT PLUG LOADER ? AND PASSED ?
IS PART HI POTTED AT STATION 3? AND PASSED ?
IS PART HI POTTED AT SEALANT ? AND PASSED ?
IS PART HI POTTED AT OVEN LOADER ? AND PASSED ?
IS PART HI POTTED AT LEAK TEST ? AND PASSED ?
IS PART HI POTTED AT OPERATOR STATION ? AND PASSED ?
GOLDEN_EN_LATCH
PV_GOLDEN_EN
PV_CLR_ALL
PV_CLR_REJECT
PV_CLR_TABLE
PV_EXT_HP_UP
PV_RET_HP_UP
PV_EXT_HP_LOW
PV_RET_HP_LOW
PV_EXT_LT_UP
PV_RET_LT_UP
PV_EXT_LT_LOW
PV_RET_LT_LOW
PV_LOW_EXTD
PV_LOW_RETD
PV_PURGE_SEALANT
PV_EXT_STAMPER
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
GOLDEN MODULE LATCH BIT ENABLED

PANEL VIEW BUTTON GOLDEN MODULE ENABLED
PANEL VIEW BUTTON CLEAR ALL COUNTS
PANEL VIEW BUTTON CLEAR THE REJECT CHUTE
PANEL VIEW BUTTON CLEAR THE INDEX TABLE STATUS
PANEL VIEW MANUAL EXTEND HIGH POT UPPER
PANEL VIEW MANAUAL RETRACT HIGH POT UPPER
PANEL VIEW MANUAL EXTEND HIGH POT LOWER
PANEL VIEW MANAUAL RETRACT HIGH POT LOWER
PANEL VIEW MANUAL EXTEND LEAK TEST UPPER
PANEL VIEW MANAUAL RETRACT LEAK TEST UPPER
PANEL VIEW MANUAL EXTEND LEAK TEST LOWER
PANEL VIEW MANAUAL RETRACT LEAK TEST LOWER
PANEL VIEW BIT LOWER IS EXTENDED
PANEL VIEW BIT LOWER IS RETRACTED
PANEL VIEW MANUAL SEALANT PURGE
PANEL VIEW BUTTON EXTEND STAMPER
PV_PLUG_STAT
PV_SEALANT_STAT
PV_LOAD_STAT
Global
Global
Global
PANEL VIEW PLUG LOAD STATUS

PANEL VIEW SEALANT STATUS
PANEL VIEW OVEN LOAD STATUS
Page 131
PANEL
PANEL
PANEL
PANEL
PANEL
VIEW
VIEW
VIEW
VIEW
VIEW
HI-POT RUN ONCE CYCLE

PLUG LOAD RUN ONCE CYCLE
SEALANT RUN ONCE CYCLE
LOAD OVEN RUN ONCE CYCLE
LEAK TEST RUN ONCE CYCLE
AUTO MODE SELECTED
INDEX_SS
Global
INDEX COMPLETE SINGLE SHOT
EXT_UP_LT_SS
EXT_LOW_LT_SS
Global
Global
EXTEND UPPER LEAK TEST SS

EXTEND LOWER LEAK TEST SS
INDEX #1 COMPLETE SINGLE SHOT
BAD PART AT HI-POT SINGLE SHOT
GOOD_COUNT
Global
HP_FAILED_CT
PLUG_FAILED_CT
SEALANT_FAILED_CT
LT_FAILED_CT
HP_RETRY
LOAD_FAILED_CT
BAD_PART_CT
MACHINE_AUTO_CYCLES
Global
Global
Global
Global
Global
Global
Global
Global
LEAK TEST CYCLE COUNTER

HI POT FAILED IN A ROW COUNTER
PLUG LOADER FAILED IN A ROW COUNTER
SEALANT FAILED IN A ROW COUNTER
LEAK TESTER FAILED IN A ROW COUNTER
HI POT FAILED RETRY COUNTER
OVEN LOAD FAILED IN A ROW COUNTER
BAD PART CHUTE COUNTER
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
Symbol
Scope
Description
C5:10
C5:11
C5:11.ACC
C5:12
C5:13
C5:14
C5:15
C5:20
C5:21
C5:22
C5:23
C5:24
C5:30
C5:30.ACC
C5:31
C5:32
F8:0
F8:1
F8:2
F8:3
F8:4
F8:5
F8:6
F8:7
F8:8
F8:9
F8:10
F8:11
F8:15
I:0.0/2
I:0.0/5
I:1.0/1
I:1.0/2
I:1.0/3
I:1.0/4
I:1.0/5
I:1.0/6
I:1.0/7
I:1.0/8
I:1.0/10
I:1.0/11
I:1.0/12
I:1.0/13
I:1.0/14
I:1.0/15
I:2.0/0
I:2.0/1
I:2.0/2
I:2.0/3
I:2.0/4
I:2.0/5
I:2.0/6
I:2.0/7
I:2.0/8
I:2.0/9
I:2.0/10
I:2.0/11
I:2.0/12
I:2.0/13
I:2.0/14
I:2.0/15
I:3.0/0
I:3.0/1
I:3.0/2
I:3.0/3
I:3.0/4
I:3.0/5
I:3.0/6
I:3.0/7
I:3.0/8
I:3.0/9
I:3.0/10
LOAD_RECIRC_TIM
Global
Global
OVEN LOAD RECIRC TIMEOUT
GOLD_TRACK_ELEC
GOLD_TRACK_LEAK
GOLD_TRACK_OP
GOLD_HOURS
CT_HP_FAILED
CT_PLUG_FAILED
CT_SEAL_FAILED
CT_OVEN_FAILED
CT_LEAK_FAILED
CT_HP_PAST
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
CT_PLUG_PAST
CT_SEAL_PAST
CUR_GOOD
CUR_FAIL
CUR_PERCENT
CUR_WORK1
CUR_WORK2
PAST_GOOD
PAST_FAIL
PAST_PERCENT
PAST_WORK1
PAST_WORK2
CUR_WORK3
PAST_WORK3
WORK_1
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Page 132
GOLDEN MODULE ELEC TRACKING

GOLDEN MODULE LEAK TEST TRACKING
GOLDEN MODULE OPERATOR TRACKING FOR PILOT LIGHTS
COUNTER
COUNTER
COUNTER
COUNTER
COUNTER
FOR
FOR
FOR
FOR
FOR
HI POT FAILED
PLUG LOADER FAILED
SEALANT FAILED
OVENLOADER FAILED
LEAK TESTER FAILED
IN AUTO MODE
IN AUTO MODE
SERVO READY
SERVO COMPLETE
SEALANT_SERVO_RDY
SEALANT_COMP
Global
Global
CELL #2
CELL #1
SEALANT
SEALANT
LOAD_OVEN_FLT
Global
OVEN LOAD FAULT CAUSED BY OVEN IS FULL, NO PLACE TO PUT PARTS FROM INDEX TABL
PLUG_SERVO_RDY
PLUG_COMP
PLUG_LOAD_FLT
LOAD_SERVO_RDY
LOAD_COMP
HP_PASSED
HP_FAILED
LEAK_PASSED
LEAK_FAILED
CRM
CLUTCH_OVRL
LEFT_OPTO
RIGHT_OPTO
INDEX_ON_STAT
OVEN_ON
UP_HP_EXTD
UP_HP_RETD
LOW_HP_EXTD
LOW_HP_RETD
LOAD_NOPART
PX_LOW_SEALANT
PE_HP_PP
PE_PART_OUT
OVEN_REJECT_PP
OVEN_REJECT_FULL
PX_STAMP_EXT
PX_STAMP_RET
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
PLUG SERVO READY

PLUG SERVO COMPLETE
PLUG LOAD PROGRAM FAULT
OVEN LOAD SERVO READY
OVEN LOAD SERVO COMPLETE
HI-POT TEST PASSED
HI-POT TEST FAILED
LEAK TEST PASSED
LEAK TEST FAILED
CONTROL MASTER RELAY POWER IS ON E-STOP IS OK
CLUTCH OVERLOAD
LEFT OPTO- TOUCH
RIGHT OPTO- TOUCH
INDEX TABLE ON STATION
OVEN INTERFACE "1" = OVEN ON "0" = OVEN OFF
UPPER CIRCUIT TEST EXT'D
UPPER CIRCUIT TEST RET'D
LOWER CIRCUIT TEST EXT'D
LOWER CIRCUIT TEST RET'D
OVEN LOADER SERVO SIGNAL TO PLC NO PART TO PICK UP IN RETURN LANE
PROX LOW SEALANT INDICATION
HI POT PART PRESENT
PART OUT OF POSITION PHOTO
OVEN REJECT LANE PARTS ARE PRESENT AT THE FRONT OF REJECT LANE
OVEN REJECT LANE AT PLACE POINT IS FULL OR PART BLOCKING PE
PROX GOOD PART STAMPER EXTENDED
PROX GOOD PART STAMPER RETRACTED
UP_LT_EXTD
UP_LT_RETD
LOW1_LT_EXTD
LOW1_LT_RETD
LOW2_LT_EXTD
LOW2_LT_RETD
SHOTPIN_EXTD
Global
Global
Global
Global
Global
Global
Global
UPPER LEAK TEST EXT'D

UPPER LEAK TEST RET'D
LOWER #1 LEAK TEST EXT'D
LOWER #1 LEAK TEST RET'D
LOWER #2 LEAK TEST EXTENDED
LOWER #2 LEAK TEST RET'D
SHOT PIN EXT'D
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
Symbol
Scope
Description
I:3.0/11
I:3.0/12
I:3.0/13
I:3.0/14
I:3.0/15
I:4.0/7
I:4.0/8
I:4.0/10
I:4.0/11
N7:0
N7:1
N7:3
N7:4
N7:5
N7:6
N7:10
N7:11
N7:12
N7:14
N7:20
N7:21
N40:1/0
N40:1/1
N40:1/2
N40:1/3
N40:2/0
N40:2/1
N40:2/2
N40:2/3
N40:3/0
N40:3/1
N40:3/2
N40:3/3
N40:4/0
N40:4/1
N40:4/2
N40:4/3
N40:5/0
N40:5/1
N40:5/2
N40:5/3
N40:6/0
N40:6/1
N40:6/2
N40:6/3
N40:7/0
N40:7/1
N40:7/2
N40:7/3
N40:8/0
N40:8/1
N40:8/2
N40:8/3
N40:9/0
N40:9/1
N40:9/2
N40:9/3
N40:10/0
N40:10/1
N40:10/2
N40:10/3
N40:11/0
N40:11/1
N40:11/2
N40:11/3
N40:12/0
N40:12/1
N40:12/2
N40:12/3
N40:[C5:12.ACC]/0
N40:[C5:12.ACC]/1
N40:[C5:13.ACC]/0
SHOTPIN_RETD
PP_CHUTE_FULL
AUTO_MODE
RESET
SETUP_KEY
Global
Global
Global
Global
Global
CT_GOOD_CUR
CT_FAILED_CUR
LOAD_COUNTDN
Global
Global
Global
SHOT PIN RET'D

PHOTOEYE BAD PART CHUTE IS FULL
AUTO MODE SELECTED
RESET PUSH BUTTON
SETUP KEY SWITCH ENABLED
CELL #1 INDEX TABLE ON STATION
CELL #2 INDEX TABLE ON STATION
OPTO #1 CELL #1
OPTO #2 CELL #1
GOOD PARTS COUNT CURRENT RUN
FAILED PARTS COUNT CURRENT RUN
PANEL VIEW COUNT DOWN DISPLAY
PV_SCREEN
PV_GOLD_STAT
PV_HOURS
Global
Global
Global
PANEL VIEW SCREEN CONTROLS

PANEL VIEW GOLDEN MODULE STATUS
PANEL VIEW HOURS TIME
CT_GOOD_PAST
CT_FAILED_PAST
PART1_ELEC_EN
PART1_LEAK_EN
PART1_FAIL_ELEC
PART1_FAIL_LEAK
PART2_ELEC_EN
PART2_LEAK_EN
PART2_FAIL_ELEC
PART2_FAIL_LEAK
PART3_ELEC_EN
PART3_LEAK_EN
PART3_FAIL_ELEC
PART3_FAIL_LEAK
PART4_ELEC_EN
PART4_LEAK_EN
PART4_FAIL_ELEC
PART4_FAIL_LEAK
PART5_ELEC_EN
PART5_LEAK_EN
PART5_FAIL_ELEC
PART5_FAIL_LEAK
PART6_ELEC_EN
PART6_LEAK_EN
PART6_FAIL_ELEC
PART6_FAIL_LEAK
PART7_ELEC_EN
PART7_LEAK_EN
PART7_FAIL_ELEC
PART7_FAIL_LEAK
PART8_ELEC_EN
PART8_LEAK_EN
PART8_FAIL_ELEC
PART8_FAIL_LEAK
PART9_ELEC_EN
PART9_LEAK_EN
PART9_FAIL_ELEC
PART9_FAIL_LEAK
PART10_ELEC_EN
PART10_LEAK_EN
PART10_FAIL_ELEC
PART10_FAIL_LEAK
PART11_ELEC_EN
PART11_LEAK_EN
PART11_FAIL_ELEC
PART11_FAIL_LEAK
PART12_ELEC_EN
PART12_LEAK_EN
PART12_FAIL_ELEC
PART12_FAIL_LEAK
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
GOOD PARTS COUNT PAST RUN

FAILED PARTS COUNT PAST RUN
Page 133
N40 = MASTER FILE BIT 0=ELEC EN BIT 1=LEAK EN BIT 2=ELEC FAIL OK BIT 3=LEAK F
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
N40:[C5:13.ACC]/1
N40:[N40:0]/1
N41:1/0
N41:2/0
N41:3/0
N41:4/0
N41:5/0
N41:6/0
N41:7/0
N41:8/0
N41:9/0
N41:10/0
N41:11/0
N41:11/1
N41:12/0
N41:12/1
N41:[C5:12.ACC]/2
N41:[C5:12.ACC]/3
N41:[C5:13.ACC]/3
N41:[C5:14.ACC]/2
N41:[C5:14.ACC]/3
N41:[C5:15.ACC]/2
N41:[C5:15.ACC]/3
O:0.0/0
O:4.0/0
O:4.0/1
O:4.0/2
O:4.0/3
O:5.0/0
O:5.0/1
O:5.0/2
O:5.0/3
O:5.0/4
O:5.0/5
O:5.0/6
O:5.0/7
O:5.0/8
O:5.0/9
O:5.0/10
O:5.0/11
O:5.0/12
O:5.0/13
O:5.0/14
O:5.0/15
O:6.0/0
O:6.0/1
O:6.0/6
O:6.0/7
O:6.0/8
O:6.0/9
O:6.0/10
O:6.0/12
O:6.0/13
O:6.0/14
O:7.0/0
O:7.0/1
O:7.0/2
O:7.0/8
O:7.0/9
O:7.0/14
O:7.0/15
S:0
S:0/0
S:0/1
S:0/2
S:0/3
S:1
S:1/0
S:1/1
S:1/2
S:1/3
S:1/4
Page 134
Symbol
Scope
Description
N40 = MASTER FILE BIT 0=ELEC EN BIT 1=LEAK EN BIT 2=ELEC FAIL OK BIT 3=LEAK F
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
MIRROR THE
N41 = TEST
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
ENABLE BIT SO
PART FILE BIT
FILE COMPARE WILL NOT ERROR

0=ELEC EN BIT 1=LEAK EN BIT
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
ON THE
2=ELEC
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
TEST
FAIL
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
PART LOOK UP
OK BIT 3=LEA
N41 = TEST PART FILE BIT 0=ELEC EN BIT 1=LEAK EN BIT 2=ELEC FAIL OK BIT 3=LEA
START_SEALANT
SEALANT_PROG_STROBE
SEALANT_ESTOP
SEALANT_PROG_SELECT
SEALANT_PURGE
LOAD_REJECT_PART
LOAD_REJECT_FULL
LOAD_START_RECIRC
START_PLUG
PLUG_PROG_STROBE
PLUG_ESTOP
PLUG_PROG_SELECT
START_LOAD
LOAD_PROG_STROBE
LOAD_ESTOP
LOAD_PROG_SELECT
EXT_UP_HP
EXT_LOW_HP
EXT_UP_LT
EXT_LOW_LT
SV_STAMPER
EXT_SHOTPIN
RET_SHOTPIN
START_HP_TEST
START_LT_TEST
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
Global
LT_GREEN
LT_RED
LT_AMBER
INDEX_TABLE
INDEX_EN
PL_RED
PL_GREEN
Global
Global
Global
Global
Global
Global
Global
CELL #1 OK FOR INDEX

EXTERNAL START INPUT
EMERGENCY STOP CONTACT INPUT TO SERVO
PROGRAM NO. 1 INPUT TO SERVO
START DISPENSE OUTPUT
START SEALANT SERVO
SEALANT EXTERNAL START INPUT
SEALANT E-STOP
SEALANT PROGRAM #1 INPUT
INTERFACE TO IAI PURGE THE SEALANT
PLC SIGNAL TO SERVO, INDEX TABLE HAS A REJECT PART
PLC SIGNAL TO SERVO, OVEN REJECT LANE IS FULL
PLC SIGNAL TO SERVO, START THE RECIRC PROGRAM
START PLUG CYCLE
PLUG EXTERNAL START
PLUG E-STOP
PLUG PROGRAM #1 INPUT
START OVEN LOAD CYCLE
LOAD OVEN EXTERNAL START
LOAD OVEN E-STOP
LOAD OVEN PROGRAM #1 INPUT
EXT UPPER CIRCUIT TEST
EXTEND LOWER CIRCUIT TEST
EXTEND UPPER HOLD DOWN LEAK TEST
EXT LEAK TEST SEAL
SOLENIOD GOOD PART STAMPER EXT
EXTEND SHOT PIN
RETRACT SHOT PIN
HI POT EXTERNAL START INTERFACE
LEAK START EXTERNAL START INTERFACE
LIGHT TOWER GREEN MACHINE CYCLING
LIGHT TOWER RED ALARM
LIGHT TOWER AMBER MACHINE WARNING
ACTIVATE INDEX TABLE
INDEX ENABLE
REJECTED PART PILOT LIGHT
OK TO INDEX PILOT LIGHT GREEN
Arithmetic Flags
Processor Arithmetic Carry Flag
Processor Arithmetic Underflow/ Overflow Flag
Processor Arithmetic Zero Flag
Processor Arithmetic Sign Flag
Processor Mode Status/ Control
Processor Mode Bit 0
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
S:1/5
S:1/6
S:1/7
S:1/8
S:1/9
S:1/10
S:1/11
S:1/12
S:1/13
S:1/14
S:1/15
S:2/0
S:2/1
S:2/2
S:2/3
S:2/4
S:2/5
S:2/6
S:2/7
S:2/15
S:3
S:4
S:5/0
S:5/2
S:5/3
S:5/4
S:5/8
S:5/9
S:5/10
S:5/11
S:6
S:7
S:8
S:9
S:10
S:11
S:12
S:13
S:14
S:15
S:16
S:17
S:18
S:19
S:20
S:21
S:22
S:23
S:24
S:25
S:26
S:27
S:28
S:29
S:30
S:31
S:32
S:33
S:33/0
S:33/1
S:33/2
S:33/3
S:33/4
S:33/5
S:33/6
S:33/7
S:33/8
S:33/9
S:33/10
S:33/11
S:33/12
S:33/13
Page 135
Symbol
Scope
Description
Forces Enabled
Forces Present
Comms Active
Fault Override at Powerup
Startup Protection Fault
Load Memory Module on Memory Error
Load Memory Module Always
Load Memory Module and RUN
Major Error Halted
Access Denied
First Pass
STI Pending
STI Enabled
STI Executing
Index Addressing File Range
Saved with Debug Single Step
DH-485 Incoming Command Pending
DH-485 Message Reply Pending
DH-485 Outgoing Message Command Pending
Comms Servicing Selection
Current Scan Time/ Watchdog Scan Time
Time Base
Overflow Trap
Control Register Error
Major Err Detected Executing UserFault Routine
M0-M1 Referenced on Disabled Slot
Memory Module Boot
Memory Module Password Mismatch
STI Overflow
Battery Low
Major Error Fault Code
Suspend Code
Suspend File
Active Nodes
Active Nodes
I/O Slot Enables
I/O Slot Enables
Math Register
Math Register
Node Address/ Baud Rate
Debug Single Step Rung
Debug Single Step File
Debug Single Step Breakpoint Rung
Debug Single Step Breakpoint File
Debug Fault/ Powerdown Rung
Debug Fault/ Powerdown File
Maximum Observed Scan Time
Average Scan Time
Index Register
I/O Interrupt Pending
I/O Interrupt Pending
I/O Interrupt Enabled
I/O Interrupt Enabled
User Fault Routine File Number
STI Setpoint
STI File Number
I/O Interrupt Executing
Extended Proc Status Control Word
Incoming Command Pending
Message Reply Pending
Outgoing Message Command Pending
Selection Status User/DF1
Communicat Active
Communicat Servicing Selection
Message Servicing Selection Channel 0
Message Servicing Selection Channel 1
Interrupt Latency Control Flag
Scan Toggle Flag
Discrete Input Interrupt Reconfigur Flag
Online Edit Status
Online Edit Status
Scan Time Timebase Selection
Thursday, August 14, 2003 - 16:05:27
INDIRECTADD.RSS
Address
S:33/14
S:33/15
S:34
S:34/0
S:34/1
S:34/2
S:35
S:36
S:36/8
S:36/9
S:36/10
S:37
S:38
S:39
S:40
S:41
S:42
S:43
S:44
S:45
S:46
S:47
S:48
S:49
S:50
S:51
S:52
S:53
S:54
S:55
S:56
S:57
S:58
S:59
S:61
S:62
S:63
S:64
S:65
S:66
S:67
S:68
S:69
S:70
S:71
S:72
S:73
S:74
S:75
S:76
S:77
S:78
S:79
S:80
S:81
S:82
S:83
S:84
S:85
S:86
T4:0
T4:1
T4:1/TT
T4:2
T4:3
T4:4
T4:5
T4:6
T4:7
T4:8
T4:9
T4:10
Page 136
Symbol
Scope
Description
DTR Control Bit
DTR Force Bit
Pass-thru Disabled
Pass-Thru Disabled Flag
DH+ Active Node Table Enable Flag
Floating Point Math Flag
Last 1 ms Scan Time
Extended Minor Error Bits
Dll Lost
STI Lost
Memory Module Data File Overwrite Protection
Clock Calendar Year
Clock Calendar Month
Clock Calendar Day
Clock Calendar Hours
Clock Calendar Minutes
Clock Calendar Seconds
STI Interrupt Time
I/O Event Interrupt Time
Dll Interrupt Time
Discrete Input Interrupt- File Number
Discrete Input Interrupt- Slot Number
Discrete Input Interrupt- Bit Mask
Discrete Input Interrupt- Compare Value
Processor Catalog Interrupt- Preset
Discrete Input Interrupt- Return Number
Discrete Input Interrupt- Accumulat
Discrete Input Interrupt- Timer
Discrete Input Interrupt- Timer
Last Dll Scan Time
Maximum Observed Dll Scan Time
Operating System Catalog Number
Operating System Series
Operating System FRN
Processor Series
Processor Revision
User Program Type
User Program Functional Index
User RAM Size
Flash EEPROM Size
Channel 0 Active Nodes
DH+ Active Nodes
DH+ Active Nodes
DH+ Active Nodes
DH+ Active Nodes
ANTI- TIE DOWN TIMER
HI-POT DEBOUNCE DELAY
PLUG_SIG_HOLD
SEALANT_SIG_HOLD
Global
Global
OK_TO_INDEX_DLY
LOAD_SIG_HOLD
REJECTTON
REJECTTOFF
Global
Global
Global
Global
HI-POT TIME OUT TIMER

PLUG LOAD SIGNAL HOLD TIMER FOR IAI CONTROLLER
SEALANT SIGNAL HOLD TIMER FOR IAI CONTROLLER
LEAK TEST DEBOUNCE DELAY
LEAK TEST TIME OUT TIMER
OK TO INDEX LIGHT DELAY
LOAD OVEN SIGNAL HOLD TIMER FOR IAI CONTROLLER
REJECT LANE TIMER ON LANE BLOCKED
REJECT LANE TIMER OFF LANE BLOCKED
Thursday, August 14, 2003 - 16:05:28
INDIRECTADD.RSS
Address
Symbol
Scope
Description
T4:11
T4:12
T4:13
T4:14
T4:15
T4:16
T4:17
T4:18
T4:19
T4:20
T4:50
T4:51
T4:52
T10:0
U:3
U:4
U:5
U:6
U:7
U:8
U:10
U:11
U:20
LOAD_STAT_DLY
Global
OVEN LOADER PART STATUS DELAY WHEN REMOVED
LOADER_MESSAGE
SCREEN_TIM
REJECT_FULL_TIM
LOAD_REJECT_TMR
GOLD_TIM
GOLD_SS_DLY
LT_STAMPER_DLY
Global
Global
Global
Global
Global
Global
Global
TIMER FOR OVEN LOADER MESSAGE

PANEL SCREEN SWITCH TIMER
REJECT CHUTE FULL TIMER
LOAD REJECT TIMER DEBOUNCE
GOLDEN MODULE TIMER
GOLDEN MODULE SINGLE SHOT DELAY
LEAK TESTER GOOD PART STAMPER DELAY
MACHINE NOT CYCLING TIMER
CONTACT LOAD ANVIL FAULT TIMER
CONTACT LOAD P-U FAULT TIMER
CONTACT LOAD DIE FAULT TIMER
Page 137
GENERAL CONDITIONS
HI-POT LOGIC
PLUG LOAD LOGIC
SEALANT LOGIC
OVEN LOAD CONYEYOR
LEAK TEST LOGIC
ALARM LOGIC RUNGS
PANEL VIEW BITS
GOLDEN MODULE ROUTINE
Thursday, August 14, 2003 - 16:05:28
INDIRECTADD.RSS
Instruction Comment Database
Address
Page 138
Instruction
Description
Thursday, August 14, 2003 - 16:05:28
INDIRECTADD.RSS
Symbol Group Database
Group_Name
Page 139
Description
Thursday, August 14, 2003 - 16:05:28

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RSLogix500 Project Report

Processor Type: 1747-L531

Processor Name: M1107

Thursday, August 14, 2003 - 16:05:11

5/03 CPU - 8K Mem. OS302

16-Output (TRANS-SINK) 10/50 VDC

Thursday, August 14, 2003 - 16:05:11

CHANNEL 1 (SYSTEM) - Driver: DH485

CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex

CHANNEL 0 (USER) - Driver: ASCII

Thursday, August 14, 2003 - 16:05:11

Thursday, August 14, 2003 - 16:05:12

Thursday, August 14, 2003 - 16:05:12

PANEL VIEW BITS

Thursday, August 14, 2003 - 16:05:12

Thursday, August 14, 2003 - 16:05:12

Thursday, August 14, 2003 - 16:05:12

Thursday, August 14, 2003 - 16:05:12

FAULT REJECT CHUTE

ALARM BIT SET

Thursday, August 14, 2003 - 16:05:12

Thursday, August 14, 2003 - 16:05:13

Thursday, August 14, 2003 - 16:05:13

Thursday, August 14, 2003 - 16:05:13

PART STATUS FOR GOOD PART OR BAD PART

PART STATUS BIT SHIFT FOR PART PRESENT AFTER HI-POT

Thursday, August 14, 2003 - 16:05:13

ALARM BIT SET

N41 = TEST PART FILE

N41 = TEST PART FILE

Thursday, August 14, 2003 - 16:05:13

N41 = TEST PART FILE

Thursday, August 14, 2003 - 16:05:13

ALARM BIT SET

PLC SIGNAL TO SERVO,

NOT REALLY A FAULT

Thursday, August 14, 2003 - 16:05:13

ALARM BIT SET

NOT REALLY A FAULT

PLC SIGNAL TO SERVO,

PLC SIGNAL TO SERVO,

NOT REALLY A FAULT

Thursday, August 14, 2003 - 16:05:13

Thursday, August 14, 2003 - 16:05:13

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:14

N40 = MASTER FILE

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:14

Thursday, August 14, 2003 - 16:05:15

N41 = TEST PART FILE

N41 = TEST PART FILE

Thursday, August 14, 2003 - 16:05:15

Thursday, August 14, 2003 - 16:05:15

Thursday, August 14, 2003 - 16:05:15