This document discusses two metal spray processes:
1) A powder welding system that uses an oxy-acetylene delivery system to deposit boron powder alloys with a hardness ranging from 55-62 HRC through a metallurgical bonding process. The deposits are dense, homogeneous, and pore-free.
2) A twin wire arc spray process that uses an electrical arc to melt and propel wires toward a surface, creating coatings with excellent adhesive strength. A chromium carbide in nickel matrix composition is used. The process involves grit blasting the surface, adjusting the torch and wire feed, and applying a bond coat layer and ultra hard top layer to create a 0.4-0.5mm thick coating at
This document discusses two metal spray processes:
1) A powder welding system that uses an oxy-acetylene delivery system to deposit boron powder alloys with a hardness ranging from 55-62 HRC through a metallurgical bonding process. The deposits are dense, homogeneous, and pore-free.
2) A twin wire arc spray process that uses an electrical arc to melt and propel wires toward a surface, creating coatings with excellent adhesive strength. A chromium carbide in nickel matrix composition is used. The process involves grit blasting the surface, adjusting the torch and wire feed, and applying a bond coat layer and ultra hard top layer to create a 0.4-0.5mm thick coating at
This document discusses two metal spray processes:
1) A powder welding system that uses an oxy-acetylene delivery system to deposit boron powder alloys with a hardness ranging from 55-62 HRC through a metallurgical bonding process. The deposits are dense, homogeneous, and pore-free.
2) A twin wire arc spray process that uses an electrical arc to melt and propel wires toward a surface, creating coatings with excellent adhesive strength. A chromium carbide in nickel matrix composition is used. The process involves grit blasting the surface, adjusting the torch and wire feed, and applying a bond coat layer and ultra hard top layer to create a 0.4-0.5mm thick coating at
This document discusses two metal spray processes:
1) A powder welding system that uses an oxy-acetylene delivery system to deposit boron powder alloys with a hardness ranging from 55-62 HRC through a metallurgical bonding process. The deposits are dense, homogeneous, and pore-free.
2) A twin wire arc spray process that uses an electrical arc to melt and propel wires toward a surface, creating coatings with excellent adhesive strength. A chromium carbide in nickel matrix composition is used. The process involves grit blasting the surface, adjusting the torch and wire feed, and applying a bond coat layer and ultra hard top layer to create a 0.4-0.5mm thick coating at
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Metal spray
1. Powder Welding system to deposit a wide range of micro flow powder
alloys through a specially designed oxy-acetylene delivery system. It is simple to use and requires only oxygen and acetylene. EWAC 1001 EB a boron deposit powder is used which can deposit hardness ranging from 55 62 HRC.A metallurgical bond is obtained between the deposited powder and base metal through the surface alloying principle. The melting point of the powder is much lower than melting point of base metal because of which the melting of the base metal does not occur. The deposits are dense, homogeneous, porosity and oxide free and a layer as thin as 0.075 mm(0.003 in.) can be applied. Outstanding features :
Retains high hardness at elevated temperatures.
Resists galling, scoring and seizing. Excellent weld ability and Exceptional dense smooth deposits
2. TWIN WIRE ARC SPRAY PROCESS: In this process, the wires are fed into a gun where they are electrically charged and directed together to create an arc. The resulting heat melts the wire, forming droplets that are propelled by compressed air or gas to the part surface Coating quality and properties can be controlled by varying the atomization pressure, air nozzle shape, power, wire feed rate, traverse speed, and standoff distance. Arc sprayed coatings exhibit excellent adhesive and cohesive strength. This process requires no gases and also the spray rates are faster compared to Eutalloy process. A patented , Universally accepted Chromium Carbide in Nickel Matrix composition is used for qualitative performance. Procedure of Twin Arc Spray Process 1. Before applying coat, entire marked area to be grit blasted using Aluminum Oxide ( Al 2O3) . This ensures any oxide/ grease removal if exists on the surface of tubes. The quality of a coating is mainly depends upon the extent of surface preparation . Grit blasting provides an anchoring effect for the metal spray to deposit. The time gap between blasting and coating is another key factor for a defect free coating. 2. Arranging the torch, wire feed controls, ensuring compressed air @ 6 Kg/ cm3 and flow rate of 200 CFM, amperage adjustments and finally starting the coating process. 3. Bond Coat wire as base layer & Ultra Hard wire as top layer, a combination of both gives a deposit of 0.4 - 0.5 mm thickness and process temperature not exceeds 200 degree C. This Low heat process is an added advantage for the WIRE ARC PROCESS.
