Excerpt from Table of Contents for Quality Manual of Aerospace Company

(Incorporates both ISO9001:2000 and FAA Fabrication Inspection System Requirements)

7 Product realization.................................................................................................................................7-1
7.1 Planning of realization processes.............................................................................................7-1
7.1.1 Quality policy..................................................................................................................7-1
7.1.2 Quality System Documents............................................................................................7-2
7.1.3 Quality System Implementation.....................................................................................7-2
7.1.4 Quality Planning.............................................................................................................7-2
7.2 Customer-related processes.....................................................................................................7-3
7.2.1 Identification of product requirements............................................................................7-3
7.2.2 Review of product requirements....................................................................................7-3
7.2.3 Customer communication..............................................................................................7-3
7.3 Design and development..........................................................................................................7-4
7.3.1 Design and development planning.................................................................................7-4
7.3.2 Design and development inputs.....................................................................................7-5
7.3.2.1 Overview..........................................................................................................7-5
7.3.2.2 Involved parties................................................................................................7-5
7.3.2.3 Tracking...........................................................................................................7-5
7.3.2.4 Check for conflicts...........................................................................................7-6
7.3.3 Design and development outputs...................................................................................7-6
7.3.4 Design and development review....................................................................................7-6
7.3.5 Design and development verification.............................................................................7-7
7.3.6 Design and development validation...............................................................................7-7
7.3.7 Control of design / development changes......................................................................7-8
7.4 Purchasing................................................................................................................................7-9
7.4.1 Purchasing process........................................................................................................7-9
7.4.4.1 General............................................................................................................7-9
7.4.4.2 Evaluation of suppliers and subcontractors.....................................................7-9
7.4.4.3 Procedures for evaluating suppliers.................................................................7-9
7.4.2 Purchasing information................................................................................................7-10
7.4.3 Verification of purchased products...............................................................................7-10
7.4.3.1 Verification at suppliers premises.................................................................7-10
7.4.3.2 Delegating inspection to supplier...................................................................7-10
7.4.3.3 Alternate methods of inspection.....................................................................7-10
7.4.3.4 Customer verification of subcontracted product.............................................7-11
7.4.3.5 Supplier Certificates of Conformance............................................................7-11
7.5 Production and service operations..........................................................................................7-12
7.5.1 Operations control........................................................................................................7-12
7.5.1.1 Specific measures for process control...........................................................7-12
7.5.1.2 Specific measures for Fabrication Inspection System (FIS)...........................7-13
7.5.2 Validation of operations processes..............................................................................7-15
7.5.3 Identification and traceability........................................................................................7-15
7.5.4 Customer property.......................................................................................................7-16
7.5.4.1 Material incorporated into finished product....................................................7-16
7.5.4.1 Customer documents.....................................................................................7-16
7.5.5 Preservation of product................................................................................................7-16
7.5.5.1 General..........................................................................................................7-16
7.5.5.2 Handling.........................................................................................................7-16
7.5.5.3 Storage and preservation...............................................................................7-16
7.5.5.4 Packaging and delivery..................................................................................7-17
7.5.5.5 Parts Marking.................................................................................................7-17
7.5.5.6 Delivery..........................................................................................................7-17
7.6 Control of measuring and monitoring devices.........................................................................7-19
7.6.1 General........................................................................................................................7-19
7.6.2 Control procedure........................................................................................................7-20