Safety
Safety
Safety
Features for anced Safety hway Enh icoll Hig Culture Realigned N Safety LTAs Tunnels umentation Station and chnical Instr esign and Geote n Works nstruction (D avatio UKs Co s in Deep Exc t) Regulation cess for ntrol Pro Managemen SAC 2005 Safety Co Pledge for A s ation Safety Deep Excav ll Highway Nico Rebuilding
Introduction
For a strong corporate safety culture to develop in any organisation, every member of the organisation, from the chief executive to the officers on site have to play a part. Everybody should share the responsibility for safety and work towards achieving the safety objectives. Good safety performance requires clearly defined roles and accountability that are aligned with the Safety Policy to achieve its goals.
Safety Leadership
This is outlined in LTAs Safety Policy. We will strive for the highest standards of safety consistent with international best practices. We strongly believe that every accident is avoidable and we aim to achieve zero accidents for all our projects. Along with the Chief Executive of LTA, the Deputy Chief Executive and the Divisional Directors set the direction through the Corporate Safety Committee, with the Occupational Safety and Health Management Manual as the principal guiding document.
Safety Promotion
LTA recognises the need to encourage contractors to be pro-active in implementing occupational safety and health practices on their work sites. In 1999, LTA launched the Annual Safety Award Convention to give due recognition to contractors who have demonstrated excellent safety performance.
Similarly, due recognition is also accorded to LTA officers for their efforts in managing occupational safety and health on the work sites. Currently there are two schemes: Individual staff level: Construction Staff Safety Award for the most safety conscious officer from each project team.
At the project level, project safety committees are formed for every major project under the leadership of the project directors. There are currently six committees in LTA for management of occupational safety and health. Dialogue sessions between the senior management of LTA and the major project contractors, chaired by Director, Projects, are held twice yearly to review past safety performances, good safety practices, and share their lessons learned for dissemination to others.
Project team level: Project Safety Commendation Award for the best performing project safety committee.
in the industry. In 2002, a Construction Safety Handbook was issued to every LTA site officer and contractors site supervisor and foreman. From 2005, the Construction Safety News is renamed as Safety News and will provide wider coverage of safety matters.
Safety Publications
Safety Engineering
Throughout the years, LTA has continually upgraded its occupational safety and health requirements in its contract documents based on lessons learned from completed projects. For example, from 2001, LTA officers enforced enhanced requirements for all cranes working on its projects to improve site safety. The results were immediate and there had been a marked reduction of crane-related incidents. As a responsible developer, LTA recognises the importance of safety and has stipulated requirements over and above the statutory requirements for its projects. Hazard evaluation and risk assessment are requirements during the design, tender evaluation and construction stages. Submission and approval of method statements that outline the logical and safe work sequence and the risks involved are required before the commencement of every work operation during construction. Safety Information System, an in-house online database system was implemented in 1998 to capture details of all accidents and incidents in LTA work sites. The objectives are to promote transparency of lessons learned, and monitoring of statistics and trend analysis. Contractors are also encouraged to report near-misses so that lessons learned could be shared to prevent the occurrence of accidents. Plans are underway for its revamp to a fully web-based system that incorporates other useful data.
Major incidences are reported, fully analysed and presented to the Project Engineering Committee and these are cascaded down to all sites as a continual learning process. Since 2000, LTA project management staff are required to attend an in-house construction safety management training course to equip them with the necessary knowledge and competencies. This course has now been extended to contractors staff. In 2003, four specialised safety training modules were also launched to enable staff to gain knowledge in specific construction activities on the various codes of practice, e.g. lifting, excavation, scaffolding, temporary electrical installations, tunnelling, site audit and accident investigation. In-house safety workshops are held every quarter to promote sharing of information, experiences and lessons learned from challenging or interesting projects. Safety Department also maintains an intranet safety website that is also accessible by all LTA staff.
Safety Education
In 1999, a quarterly publication entitled Construction Safety News was launched to promote sharing of knowledge. It is distributed widely to LTA staff and contractors, educational institutions and prominent safety professionals
Safety workshop
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Safety Enforcement
There are four main types of safety inspections that LTA officers conduct jointly with each contractor: Weekly: Led by the Senior Project Engineers Monthly: Led by the Project Manager 3-monthly: Led by the Senior Project Manager 6-monthly: Led by the Project Director.
incident. Otherwise, since 1999, the severity rate in LTA projects has consistently been better than the construction industry figure except for 2002.
In addition, there is an annual internal audit conducted by LTA Safety Department on the project management team as well as the contractor on the implementation of LTAs occupational safety and health management system. In 2004, the Safety Performance Scheme was implemented for Circle Line Stages 4 and 5. It is a carrot and stick approach that LTA believes will lead to better safety performance through more effective self-regulation on the part of contractors.
Summary
Over the years, LTA has continually strengthened its commitment to develop a strong and sustainable safety culture in its quest for safety excellence. But this may only be achieved with the co-operation of its contractors, trade associations and professional institutions to realise its goals. As part of the Annual Safety Award Convention programme, LTAs contractors have come forward to reaffirm their safety commitment by endorsing the Safety Pledge as follows:
We accord the highest priority to safety in our construction and project works. We believe that every accident is avoidable and we will strive to eliminate unsafe practices on worksites and in the process work towards zero accidents.
Introduction
In highly built-up areas of Singapore, deep excavation works are now the norm in most infrastructure and building projects. When carrying such construction activities, ground movement have to be minimised so that the integrity of structures and buildings in the vicinity are protected. It is therefore paramount that the safety of the excavations, the nearby buildings and the public be ensured by monitoring movements, settlements, water draw-downs, etc.
Settlement markers to measure ground settlements. Optical prisms, electro-level beams and tilt-meters to
measure building/structure movements.
Load cell
Protection to Instruments
A typical deep excavation project
It is vital to provide protection to these instruments from damage as this could lead to intermittent or complete loss of acquisition of data.
Purpose
In deep excavation work, the use of geotechnical instrumentation is an essential tool for monitoring the behaviour of the works. The data collected can also be used to compare actual movements against design predictions.
Instruments Used
A comprehensive instrumentation and monitoring scheme is normally implemented for safety in deep excavations. The instruments will generally include: Strain gauges and load cells to measure strut and ground anchor forces. Inclinometers to measure lateral ground and wall movements. Piezometers of the vibrating wire type and water standpipes to measure ground water pressures.
Protection to instrument
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Effectiveness of instrumentation
In order for such a comprehensive instrumentation scheme to be effective, it is essential that the following rules be observed: The instrumentation must be installed properly.
Civil contractors must: Support the specialist instrumentation sub-contractor in identifying the most suitable locations for installation of the instruments where they will experience the least amount of disturbance and chances of damage. Make known to the workers on the locations and functions of instruments to ensure they are not disturbed or damaged. Provide safe and unobstructed access to the instruments.
The readings must be taken and recorded properly. The readings must be interpreted correctly.
Any signs of abnormal ground movement must be communicated immediately to all parties involved in the construction so that effective remedial actions can be taken in a timely manner or contingency plans activated.
Conclusion
For a geotechnical monitoring programme to be effective, there must be a series of activities such as pre-construction surveys of the buildings and identification of locations of live utility services in the vicinity of the site. It is also advisable to take adequate number of underground soil samples at various locations for a clearer understanding of ground conditions likely to be encountered. A good instrumentation scheme will require the services of a competent specialist contractor with adequate resources and commitment. The project leader must be prepared to take immediate remedial action and also activate an emergency response plan when soil movement readings exceed pre-determined values to minimise damage to life and property.
by Seetoh Hon Hoy Senior Principal Technical Officer Civil Design Department
Introduction
A substantial number of LTA projects such as the Circle Line and the Kallang-Paya Lebar Expressway involve deep excavations which must be safely supported by temporary earth retaining structures to control and prevent excessive ground movements. All LTA sites practise a system of checks with permits for excavation to proceed, at each level.
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The Permit to Proceed with Excavation Work is an internal LTA requirement. The objective is to place greater emphasis on ground movement monitoring instrumentation readings. It requires the readings to be obtained and checked against the various alert levels. The Permit carries the endorsements of six signatories, one from the building contractor, one by the Professional Engineer for Design and Supervision, and three from LTA.
Permit to Proceed with Excavation Work by Koh Beng Soon Project Engineer Contract 822
Editors Note At press time, the Building Control Authority is in the process of revising Annex C and Annex D.
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Introduction
On 20 April 2004, a section of cut-and-cover tunnel of Contract 824 (C824) near Nicoll Highway collapsed. The incident happened when a section of tunnel being excavated to a depth of 30m collapsed, affecting an area of approximately 100m x 150m in size. This resulted in the closure of Nicoll Highway to all traffic for nearly 8 months.
For safety reason, it was decided that this section of Merdeka Bridge be demolished and rebuilt on a new foundation of bored piles for greater stability. This will also minimise the impact of soil movement to the highway and bridge during future tunnelling work in this area.
Sequence of Rebuilding
The following describes the sequence of work for the rebuilding of Nicoll Highway: 1) Stabilisation of the collapsed area with foam concrete and lean concrete. Foam concrete and lean concrete were used to fill up the cavities underneath the collapsed area to prevent future subsidence/settlement of the surrounding area. 2) Removal of debris prior to back-filling. Debris, where possible, such as cranes, excavators, generators, struts, etc were removed so as to minimise obstruction to future tunnelling works in the area. 3) Strengthening of the temporary staging access with additional ring beams. Two additional ring beams were installed prior to backfilling to enhance the integrity of the temporary staging access structure. 4) Back-filling of the collapse area up to the ground level. Back-filling was necessary so that a firm working platform could be formed for the reconstruction work. 5) Demolition of Spans 1 and 2 of Merdeka Bridge. Two spans of the Merdeka Bridge were demolished to prevent undue stress on the bridge should there be further ground movement. 6) Installation of bored piles for Merdeka Bridge and Nicoll Highway. A total of fifty-six bored piles were installed in order to support the road-bridge interface structure to prevent its movement during future tunnelling or excavation work in this area. 7) Construction of superstructure of Nicoll Highway. After completion of superstructure, street lighting and other finishes, prior to opening the roads to the public, the Nicoll Highway was subjected to the LTAs in-house project safety review process for road projects.
The collapse also caused the surrounding soil condition to be considerably disturbed. The ground movement had also affected the existing piles of a 150-metre section of the Merdeka Bridge nearby.
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1)
The collapsed area was demarcated into a gridline system so that the work being carried out could be monitored more comprehensively. Before carrying any work, the contractor had to submit method statements that described the nature of the work, the location, the manpower, the machinery to be used, permit-towork, etc to LTA for approval. The sub-contractors supervisors conducted daily toolbox talks for their workers in the presence of a safety supervisor or safety officer. Machinery and crane access routes were planned and constructed prior to any movement and lifting operations. The contractors engineerin-charge had to inspect routes and endorsed the access checklist. Permit-To-Work System The permit-to-work system was reinforced with more stringent measures that required the contractors construction manager or senior engineer to submit for approval the relevant permits to LTA. Such permits pertained to hot work such as cutting with acetylene torches and arc welding, and all soil investigation, piling and excavation work. No work on site was allowed to commence until after LTAs engineer had approved the work.
The re-built Nicoll Highway
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LTA site personnel conducted daily planned general inspections (PGI) at the collapsed site. In addition, LTAs deputy project manager and safety officer also conducted weekly PGIs together with the contractors project manager and registered safety officer. The contractor had to rectify immediately any identified sub-standard conditions and practices.
Slab thickness = 500mm Static load test = Passed Pile dynamic analysis (PDA) = Passed
Emergency Preparedness
The contractor had to reinforce its emergency preparedness plan that included: A tally board system to keep track of persons, including visitors, entering and leaving the work area. More regular emergency and evacuation drills to familiarise the workers on the escape routes and assembly area during an emergency.
Conclusion
With the safety measures implemented and daily work sequence properly planned and carried out on site, the affected area of the Nicoll Highway was safely and successfully re-built. It was re-opened for use by the public as planned on 4 December 2004 after seven months of closure.
Illustration
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Introduction
The Circle Line Nicoll Highway station and tunnels between Millenia and Boulevard stations will be constructed along a new alignment, bypassing the collapsed area.
Enhanced Safety Features for Realigned Nicoll Highway Station and Tunnels
The station will now be sited beneath Republic Avenue, approximately 100m south of its original location. The station will have two entrances. The north entrance will be linked via a pedestrian overhead bridge to the Concourse Building and the south entrance will serve the park nearby.
New Station
The re-sited station will be further from the existing buildings and less deep. The station will still be constructed using the cut-and-cover method. It will incorporate thicker and deeper permanent diaphragm walls of 1.5m thick, and socketed into a hard stratum to limit both ground movement and water drawdown. The thicker walls will have more robust design conforming to permanent structural requirements.
1 - Install diaphragm wall, bored 2 - Excavate to level and cast roof piles, jet grout piles, plunge column; slab
Bored Tunnels
Bored tunnelling is a proven technology, and with proper control, will cause minimum disturbance to the ground.
Top-down construction sequence
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Top-down Construction
A special feature of the top-down construction method is that the top slab is cast before further excavation to lower levels. This ensures that the retaining walls are supported by permanent structural slab instead of temporary steel struts.
Hybrid ground improvement method combining deep soil mixing and jet grouting
Side view of top-down construction upper level slab is cast before excavation to lower level
Supervision
A tighter supervision and monitoring regime will also be instituted to strengthen quality control of construction work, including both the project and design teams on site.
Conclusion
These improvements and safety enhancements will ensure that the construction along the new alignment will be carried out in the safest and least disruptive manner.
Instrumentation
In order to ensure the quality of instrumentation and monitoring, LTA will appoint an independent specialist sub-contractor, reporting directly to LTA, to carry out the instrumentation monitoring work. The data management system and real-time monitoring of strut loads will be enhanced in terms of frequency and accessibility.
by Foo Siang Jeok Design Engineer Ng Chew Chiat Engineer Guo Ze Qin Engineer Civil Design Department
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In May 2005, two Construction (Design and Management) (CDM) consultants from the UK, engaged by LTA, were in Singapore to share their experience of the regulations as practised in the UK. For selected LTA officers, there was a full-day seminar on 17 May 2005, followed by detailed discussions the next day. A full-day seminar was also conducted on 19 May 2005 for more than 200 invited key players from the local construction industry, comprising senior representatives from government agencies, professional institutions and trade associations.
are accorded equal priority along with architectural and engineering standards, buildability, quality, cost and time.
Key Documents
LTA staff at the CDM seminar
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Key Duty-holders
(a) Client
The Client sets the tone for a project and makes crucial decisions for the development. CDM places explicit duties on Clients, requiring them to appoint competent people, provide relevant information, and ensure that there are adequate time and resources for each stage of work.
(b) Designer
Duties are also placed on Designers (e.g. architects, consulting engineers, quantity surveyors, specifiers, chartered surveyors) to ensure that health and safety
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requirements that require assessment of competency and adequacy of resources: (a) Competency: suitability of appointed duty-holders such as the Designers, Planning Supervisor and Principal Contractor and Contractors. (b) Resources: adequate budget for health and safety management included in the contract sum and construction schedule. Any duty-holder can be held accountable for a design decision made without adequate consideration for health and safety that eventually lead to an accident. In addition, being a member of a professional body (e.g. Chartered Engineer, Professional Engineer) does not automatically qualify the appointed duty-holder as suitable for the job, it must be based on relevant experience and qualifications. A competent person is one who has the appropriate knowledge and/or technical experience to undertake a task. He/she must also know and recognise his/her limitations and work within his/her comfort zone.
The participants of this seminar representing a full spectrum of the Singapore construction industry had the opportunity to learn from the practitioners in what they must avoid or adhere to should a similar framework be developed here. We must avoid the misconception that CDM Regulations are only meant to generate voluminous paperwork without any tangible contribution to the safety and health management of the industry.
Documentation
Regarding the contents of the key documents, the consultants referred the participants to the Approved Code of Practice and Guidance on CDM Regulations 1994 published by the Health and Safety Executive (HSE). The consultants clarified that there is no official approving body for the key documents prepared and that the system is self-regulatory. HSE will randomly select companies to audit and these companies need to justify their compliance with CDM.
Conclusion
After more than10 years of implementation, the UK CDM Regulations are now put under extensive review with intensive industry-wide consultation. The new CDM Regulations will aim at removing any ambiguity, conflicts and overlaps that CDM may have with the Construction (Health Safety and Welfare) Regulations 1996.
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Contributions or feedback to: Land Transport Authority Safety Department No.1 Hampshire Road, Singapore 219428 Tel: (65) 6396 1321 Fax: (65) 6396 1071 Email address: siow_chuan_ng@lta.gov.sg
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