Search Results (4)

The ironless linear permanent magnet synchronous motor (ILPMSM) is highly compact, easy to control, and exhibits minimal thrust fluctuations, making it an ideal choice for direct loading applications requiring precise positioning accuracy in linear motor test rigs. To address the issue of temperature rise resulting from increased primary winding current and to simultaneously enhance thrust density while minimizing thrust fluctuations, this paper introduces a bilateral-type ILPMSM with a cooling water jacket integrated between the dual-layer windings of the primary movers. The primary winding of the motor adopts a dual-layer coreless structure where the upper and lower windings are closely spaced and cooled by a non-conductive metal cooling water jacket, while the dual-sided secondary employs a Halbach permanent magnet array. The motor’s overall braking force is a combination of the electromagnetic braking force generated by the energized windings and the eddy current braking force induced on the cooling water jacket. This paper specifically focuses on the analysis of the eddy current braking force. Initially, the motor’s geometry and working principle are presented. Subsequently, the equivalent magnetization intensity method is employed to determine the no-load air gap magnetic density resulting from the Halbach array. An analytical model is then developed to derive expressions for the eddy current density and braking force induced in the water-cooling jacket. The accuracy of the analytical method is validated through finite element analysis. Then, a comparative analysis of the braking forces in two primary cooling structures, namely the inter-cooled type and the two-side cooled type ILPMSM, is conducted. Moreover, the characteristics of the eddy current braking force are thoroughly examined concerning motor size parameters and operating conditions. This paper provides a solid theoretical foundation for the subsequent optimization design of the proposed motor. Full article

In order to solve the electromagnetic force optimization problem of a high-power-density ironless Halbach-type permanent magnet synchronous linear motor, this paper adopts an electromagnetic force optimization method based on magnetic field analysis, electromagnetic force modeling, and genetic algorithm optimization: Firstly, the magnetic field of the Halbach permanent magnet array is solved by the combination of the equivalent magnetization strength method and the pseudo-periodic method, which takes into account the influence of the edge effect of the secondary magnetic field, and the magnetic field of the primary winding is solved by Fourier series expansion method. Secondly, the Maxwell tensor method is used to establish the functional relationship between the electromagnetic thrust and the main structural parameters of the unilateral motor. Finally, based on the parameter sensitivity analysis of the optimized variables and the response surface calculation, the optimal combination of the optimized variables to meet the optimization objective is found by a genetic algorithm. This method of the accurate modeling and optimization of an electromagnetic force can accurately calculate the motor air gap magnetic field and electromagnetic thrust, and the optimization speed is fast, which can greatly save time. The optimization results show that, under the premise of constant input power, the unilateral average thrust of the motor is increased by 18.75%, the peak value of thrust fluctuation is decreased by 30.27%, and the results match well with the finite element results, which verifies the correctness of the optimization results of the electromagnetic force and the reasonableness of the optimization method. Full article

Multi-segment-primary (MSP) ironless Permanent Magnet Linear Synchronous Machine (PMLSM) can be widely applied in long primary, long stroke, and heavy load applications. Therefore, an accurate armature reaction field analysis is very important to control this novel topology motor. In order to simplify the research process, a two-segment-primary (TSP) ironless PMLSM in this article was proposed as the smallest unit. The analytical models of the armature reaction field of the motor based on the subdomain method (SDM) were established considering the finite length of the segment-primary (SP) and the interval distance between the TSP. Then, the coupling effect between the TSP and the end effect of the TSP on the armature reaction field were quantitatively analyzed. Furthermore, the coupling inductance between the TSP can be analytically calculated, which is influenced by the coupling effect. To validate the effectiveness of the proposed models, a prototype of the 24s/28p TSP ironless PMLSM was manufactured and tested. It was shown that the proposed models match well with the simulated and experimental results. As well, the maximum variation rate of the end coupling inductance was about 50.13%. Full article

In this paper, a novel ironless linear synchronous motor with a cooling system is proposed. Firstly, the topology of this ironless linear synchronous motor with a cooling system is introduced. Flux density in the cooling system is obtained analytically by the separation of variables method according to the boundary conditions. The eddy current braking force induced by the cooling system is calculated and validated by finite element method. Then, the influence of the motor parameters on the eddy current braking force is investigated. At last, a prototype is manufactured and some experiments are carried out with the prototype. The experiment results are validated by finite element analyzed results. Full article