Search Results (1,651)

This paper proposes a mixed-mode (combining shear and squeeze working modes) vibration isolator using magnetorheological elastomer (MRE), which enables the isolator to have a larger working area and better isolation performance by combining the working modes of the MRE. Firstly, based on the magnetorheological effect working principle of the MRE, the material selection and dimensional parameters of each component are determined through structural design and magnetic circuit calculation. On this basis, magnetic field simulation is conducted using Maxwell 16.0 software to analyze the distribution of magnetic field lines and magnetic induction in the working area. Simultaneously, equivalent stiffness and equivalent damping models are established to explore the variation of vibration response with external current and excitation frequency conditions. Finally, a vibration isolation experimental platform is built to test the mixed-mode MRE isolator. The experimental results are basically consistent with the simulation modeling results. The experimental results showed that when the external excitation is in the frequency range of 16 Hz, effective semi-active vibration isolation control could be achieved by applying different current inputs. The isolation effect of the system is difficult to effectively control using current input when the external excitation is at high frequency. These results validate the rationality and feasibility of the mixed-mode MRE isolator structure, which provides a good reference for the design of MRE isolators. Full article

Wood–polymer composites (WPCs) with polypropylene (PP) matrix suffer from low toughness, and fossil-based impact modifiers are used to improve their performance. Material substitution of virgin fossil-based materials and material recycling are key aspects of sustainable development and therefore recycled denim fabric, and elastomer were evaluated to replace the virgin elastomer modifier commonly used in commercial WPCs. Microtomography images showed that the extrusion process fibrillated the denim fabric into long, thin fibers that were well dispersed within the WPC, while the recycled elastomer was found close to the wood fibers, acting as a soft interphase between the wood fibers and PP. The fracture toughness (K_IC) of the WPC with recycled denim fabric matched the commercial WPC which was 1.4 MPa m^1/2 and improved the composite tensile strength by 18% and E-modulus by 54%. Recycled elastomer resulted in slightly lower K_IC, 1.1 MPa m^1/2, as well as strength and modulus while increasing elongation and contributing to toughness. The results of this study showed that recycled materials can potentially be used to replace virgin fossil-based elastomeric modifiers in commercial WPCs, thereby reducing the CO₂ footprint by 23% and contributing to more efficient use of resources. Full article

Carbon nanotubes (CNTs) are often regarded as semi-rigid, all-carbon polymers. However, unlike conventional polymers that can form 3D networks such as hydrogels or elastomers through crosslinking in solution, CNTs have long been considered non-crosslinkable under mild conditions. This perception changed with our recent discovery of UV-defluorination-driven direct crosslinking of CNTs in solution. In this study, we further investigate the thermal stability of UV-defluorination-driven crosslinked CNTs, revealing that they are metastable and decompose more readily than either pristine or fluorinated CNTs under Raman laser irradiation. Using Raman spectroscopy under controlled laser power, we examined both single-walled and multi-walled fluorinated CNTs. The results demonstrate that UV-defluorinated CNTs exhibit reduced thermal stability compared to their pristine or untreated fluorinated counterparts. This instability is attributed to the strain on the intertube crosslinking bonds resulting from the curved carbon lattice of the linked CNTs. The metallic CNTs in the crosslinked CNT networks decompose and revert to their pristine state more readily than the semiconducting ones. The inherent instability of crosslinked CNTs leads to combustion at temperatures approximately 100 °C lower than those required for non-crosslinked fluorinated CNTs. This property positions crosslinked CNTs as promising candidates for applications where mechanically robust, lightweight materials are needed, along with feasible post-use removal options. Full article

Traditional prosthetic liners are often limited in customization due to constraints in manufacturing processes and materials. Typically made from non-compressible elastomers, these liners can cause discomfort through uneven contact pressures and inadequate adaptation to the complex shape of the residual limb. This study explores the development of bioinspired cellular metamaterial prosthetic liners, designed using additive manufacturing techniques to improve comfort by reducing contact pressure and redistributing deformation at the limb–prosthesis interface. The gyroid unit cell was selected due to its favorable isotropic properties, ease of manufacturing, and ability to distribute loads efficiently. Following the initial unit cell identification analysis, the results from the uniaxial compression test on the metamaterial cellular samples were used to develop a multilinear material model, approximating the response of the metamaterial structure. Finite Element Analysis (FEA) using a previously developed generic limb–liner–socket model was employed to simulate and compare the biomechanical behavior of these novel liners against conventional silicone liners, focusing on key parameters such as peak contact pressure and liner deformation during donning, heel strike, and the push-off phase of the gait cycle. The results showed that while silicone liners provide good overall contact pressure reduction, cellular liners offer superior customization and performance optimization. The soft cellular liner significantly reduced peak contact pressure during donning compared to silicone liners but exhibited higher deformation, making it more suitable for sedentary individuals. In contrast, medium and hard cellular liners outperformed silicone liners for active individuals by reducing both contact pressure and deformation during dynamic gait phases, thereby enhancing stability. Specifically, a medium-density liner (10% infill) balanced contact pressure reduction with low deformation, offering a balance of comfort and stability. The hard cellular liner, ideal for high-impact activities, provided superior shape retention and support with lower liner deformation and comparable contact pressures to silicone liners. The results show that customizable stiffness in cellular metamaterial liners enables personalized design to address individual needs, whether focusing on comfort, stability, or both. These findings suggest that 3D-printed metamaterial liners could be a promising alternative to traditional prosthetic materials, warranting further research and clinical validation. Full article

The effect of extreme water repellency, called the lotus effect, is caused by the formation of a Cassie–Baxter state in which only a small portion of the wetting liquid droplet is in contact with the surface. The rest of the bottom of the droplet is in contact with air pockets. Instrumental methods are often used to determine the textural features that cause this effect—scanning electron and atomic force microscopies, profilometry, etc. However, this result provides only an accurate texture model, not the actual information about the part of the surface that is wetted by the liquid. Here, we show a practical method for estimating the surface fraction of texture that has contact with liquid in a Cassie–Baxter wetting state. The method is performed using a set of ethanol–water mixtures to determine the contact angle of the textured and chemically equivalent flat surfaces of AlSI 304 steel, 7500 aluminum, and siloxane elastomer. We showed that the system of Cassie–Baxter equations can be solved graphically by the wetting diagrams introduced in this paper, returning a value for the texture surface fraction in contact with a liquid. We anticipate that the demonstrated method will be useful for a direct evaluation of the ability of textures to repel liquids, particularly superhydrophobic and superoleophobic materials, slippery liquid-infused porous surfaces, etc. Full article

Mechanical energy harvesters made from soft and flexible materials can be employed as energy sources for wearable and implantable devices. However, considering how human organs and joints expand and bend in many directions, the energy generated in response to a mechanical stimulus in only one direction limits the applicability of mechanical energy harvesters. Here, we report carbon nanotube (CNT) sheets/an elastomer bilayer harvesting electrode (CBHE) that converts two-axis mechanical stimulation into electrical energy. The novel microwinkled structure of the CBHE successfully demonstrates an electrochemical double-layer (EDL) capacitance change from biaxial mechanical stimulation, thereby generating electrical power (0.11 W kg⁻¹). Additionally, the low modulus (0.16 MPa) and high deformability due to the elastomeric substrate suggest that the CBHE can be applied to the human body. Full article

Rapid prototyping has produced accessible manufacturing methods that offer faster and more cost-effective ways to develop microscale systems for cellular testing. Commercial 3D printers are now increasingly adapted for soft lithography, where elastomers are used in tandem with 3D-printed substrates to produce in vitro cell assays. Newfound abilities to prototype cellular systems have begun to expand fundamental bioengineering research in the visual system to complement tissue engineering studies reliant upon complex microtechnology. This project used 3D printing to develop elastomeric devices that examined the responses of retinal cells to flow. Our experiments fabricated molds for elastomers using metal milling, resin stereolithography, and fused deposition modeling via plastic 3D printing. The systems were connected to flow pumps to simulate different flow conditions and examined phenotypic responses of endothelial and neural cells significant to neurovascular barriers of the retina. The results indicated that microdevices produced using 3D-printed methods demonstrated differences in cell survival and morphology in response to external flow that are significant to barrier tissue function. Modern 3D printing technology shows great potential for the rapid production and testing of retinal cell responses that will contribute to both our understanding of fundamental cell response and the development of new therapies. Future studies will incorporate varied flow stimuli as well as different extracellular matrices and expanded subsets of retinal cells. Full article

Waste rubber tires are an area of global concern in relation to reducing the consumption of petrochemical products and environmental pollution. Herein, eco-friendly high-performance thermoplastic polyurethane (PU) elastomers were successfully in-situ synthesized through the incorporation of ground tire rubber (GTR). The excellent wet-skid resistance of PU/GTR elastomer was achieved by using mixed polycaprolactone polyols with Mn = 1000 g/mol (PCL-1K) and PCL-2K as soft segments. More importantly, an efficient solution to balance the contradiction between dynamic heat build-up and wet-skid resistance in PU/GTR elastomers was that low heat build-up was realized through the limited friction between PU molecular chains, which was achieved with the help of the network structure formed from GTR particles uniformly distributed in the PU matrix. Impressively, the tanδ at 60 °C and the DIN abrasion volume (Δrel) of the optimal PU/GTR elastomer with 59.5% of PCL-1K and 5.0% of GTR were 0.03 and 38.5 mm³, respectively, which are significantly lower than the 0.12 and 158.32 mm³ for pure PU elastomer, indicating that the PU/GTR elastomer possesses extremely low rolling resistance and excellent wear resistance. Meanwhile, the tanδ at 0 °C of the above-mentioned PU/GTR elastomer was 0.92, which is higher than the 0.80 of pure PU elastomer, evidencing the high wet-skid resistance. To some extent, the as-prepared PU/GTR elastomer has effectively solved the “magic triangle” problem in the tire industry. Moreover, this novel research will be expected to make contributions in the upcycling of waste tires. Full article

For probing the structure–property relationships of the polyurea elastomers, we synthesize the siloxane polyurea copolymer elastomer by using two aminopropyl-terminated polysiloxane monomers with low and high number-average molecular weight (M_n), i.e., L-30D and H-130D. To study the influence of the copolymer structures on the film properties, these films are analyzed to obtain the tensile performance, UV-vis spectra, cross-sectional topographies, and glass transition temperature (T_g). The two synthetic thermoplastic elastomer films are characterized by transparency, ductility, and the T_g of the hard domains, depending on the reacting compositions. Furthermore, the film elasticity behavior is studied by the strain recovery and cyclic tensile test, and then, the linear fitting of the tensile data is used to describe the film elasticity based on the Mooney–Rivlin model. Moreover, the temperature-dependent infrared (IR) spectra during heating and cooling are conducted to study the strength and recovery rate of the hydrogen bonding, respectively, and their influence on the film performance is further analyzed; the calculated M_n of the hard segment chains is correlated to the macroscopic recovery rate of the hydrogen bonding. These results can add deep insight to the structure–property relationships of the siloxane polyurea copolymer. Full article

The development of eco-friendly elastomeric materials has become an important issue in recent years. In this work, thermoplastic elastomer samples of an ethylene–norbornene copolymer (EN) with coffee and tea biofillers mixed with typical fillers such as montmorillonite (MMT), silica (SiO₂), and cellulose were investigated. The aim of this research was to determine the effect of fillers on the properties of the materials and to assess their degradability after two ultraviolet (UV) aging cycles (200, 400 h). The scientific novelty of this work is the assessment of the anti-aging effect of simultaneous biofillers–stabilizers based on coffee and tea waste. The surfaces of the obtained polymer compositions were examined using infrared spectroscopy (FTIR-ATR). Contact angles were determined, and surface energy was calculated. The mechanical properties were tested, and the influence of plant fillers and aging on the color change in the materials was analyzed. The combination of coffee with silica, MMT, and cellulose fillers limited the migration of fatty acids and other compounds from the biofiller to the EN surface (FTIR analysis). Based on the aging coefficients K, it was shown that all coffee- and tea-based fillers stabilized the polymer compositions during UV aging (400 h). The results allowed the authors to determine the importance and impact of waste plant fillers on the degradability of the synthetic EN. Full article

The α-diimine late transition metal catalyst represents a new strategy for the synthesis of atactic polypropylene elastomer. Taking into account the properties of the material, enhancing the molecular weight of polypropylene at an elevated temperature through modifying the catalyst structure, and further increasing the activity of α-diimine catalyst for propylene polymerization, are urgent problems to be solved. In this work, two α-diimine nickel(II) catalysts with multiple hydroxymethyl phenyl substituents were synthesized and used for propylene homopolymerization. The maximum catalytic activity was 5.40 × 10⁵ gPP/molNi·h, and the activity was still maintained above 10⁵ gPP/molNi·h at 50 °C. The large steric hindrance of catalysts inhibited the chain-walking and chain-transfer reactions, resulting in polypropylene with high molecular weights (407~1101 kg/mol) and low 1,3-enchainment content (3.57~16.96%) in toluene. The low tensile strength (0.3~1.0 MPa), high elongation at break (218~403%) and strain recovery properties (S.R. ~50%, 10 tension cycles) of the resulting polypropylenes, as well as the visible light transmittance of approximately 90%, indicate the characteristics of the transparent elastomer. Full article

In this paper, we propose an innovative light-powered LCE-slider system that enables continuous self-circling on an elliptical track and is comprised of a light-powered LCE string, slider, and rigid elliptical track. By formulating and solving dimensionless dynamic equations, we explain static and self-circling states, emphasizing self-circling dynamics and energy balance. Quantitative analysis reveals that the self-circling frequency of LCE-slider systems is independent of the initial tangential velocity but sensitive to light intensity, contraction coefficients, elastic coefficients, the elliptical axis ratio, and damping coefficients. Notably, elliptical motion outperforms circular motion in angular velocity and frequency, indicating greater efficiency. Reliable self-circling under constant light suggests applications in periodic motion fields, especially celestial mechanics. Additionally, the system’s remarkable adaptability to a wide range of curved trajectories exemplifies its flexibility and versatility, while its energy absorption and conversion capabilities position it as a highly potential candidate for applications in robotics, construction, and transportation. Full article

Soft grippers, a rapidly growing subfield of soft robotics, utilize compliant and flexible materials capable of conforming to various shapes. This feature enables them to exert gentle yet, if required, strong gripping forces. In this study, we elaborate on the material selection and fabrication process of gripping fingers based on the dielectric elastomer actuation technique. We study the effects of mixing the silicone elastomer with a silicone thinner on the performance of the actuators. Inspired by nature, where the motion of end-effectors such as soft limbs or fingers is, in many cases, directed by a stiff skeleton, we utilize backbones for translating the planar actuation into a bending motion. Thus, the finger does not need any rigid frame or pre-stretch, as in many other DEA approaches. The idea and function of the backbone strategy are demonstrated by finite element method simulations with COMSOL Multiphysics^® 6.5. The paper describes the full methodology from material choice and characterization, design, and simulation to characterization to enable future developments based on our approach. Finally, we present the performance of these actuators in a gripper demonstrator setup. The developed actuators bend up to 68.3° against gravity, and the gripper fingers hold up to 10.3 g against gravity under an actuation voltage of 8 kV. Full article

Polyurethanes (PU) have drawn great attention due to their excellent mechanical properties and self-healing and recyclable abilities. Lignin is a natural and renewable raw material in nature, composed of a large number of hydroxyl groups, and has a great potential to replace petroleum polyols in PU synthesis. This review summarizes the recent advances in modification methods such as the liquefaction, alkylation, and demethylation of lignin, and a systematic analysis of how to improve the reactivity and monomer substitution of lignin during polyurethane synthesis for the green manufacturing of high-performance polyurethanes was conducted. Polyurethane can be used in the form of films, foams, and elastomers instead of conventional materials as a dielectric or substrate material to improve the reliability and durability of flexible sensors; this review summarizes the green synthesis of polyurethanes and their applications in flexible electronics, which are expected to provide inspiration for the wearable electronics sector. Full article

Although it is known (from the observations of medical professionals) that cigarette smoke negatively affects maxillofacial prostheses, especially through staining/discoloration, systematic research in this regard is limited. Herein, the color modifications of M511 maxillofacial silicone, unpigmented and pigmented with red or skin tone pigments, covered with mattifiers, or with makeup and mattifiers, and directly exposed to cigarette smoke, were investigated by spectrophotometric measurements in the CIELab and RGB color systems. The changes in color parameters are comparatively discussed, showing that the base silicone material without pigmentation and coating undergoes the most significant modifications. Visible and clinically unacceptable changes occurred after direct exposure to only 20 cigarettes. By coating and application of makeup, the material is more resistant to color changes, which suggests that surface treatments provide increased protection to adsorption of the smoke components. The dynamic water vapor sorption (DVS) measurements indicate a decrease of the sorption capacity in pigmented versus unpigmented elastomers, in line with the changes in color parameters. Full article