Search Results (643)

The wave frequency and energy of traditional piezoelectric emission sources used in acoustic logging are limited, which results in an inadequate detection resolution for measuring small-scale geological formations. Additionally, the propagation of these waves in formations is prone to loss and noise interference, restricting detection to only a few tens of meters around the well. This paper investigates an impulse sound source, a new emission source that can effectively enhance the frequency range and wave energy of traditional sources by generating excitation waves through high-voltage discharges in a fluid-penetrated electrode structure. Firstly, a high-voltage circuit experimental system for the impulse sound source was constructed, and the discharge and response characteristics were experimentally analyzed. Then, four types of needle series electrode structure models were developed to investigate and compare the effects of different electrode structures on the impulse sound source, with the needle-ring electrode demonstrating superior performance. Finally, the needle-ring electrode structure was optimized to develop a ball-tipped needle-ring electrode, which is more suitable for acoustic logging. The results show that the electrode structure directly influences the discharge characteristics of the impulse sound source. After comparison and optimization, the final ball-tipped needle-ring electrode exhibited a broader frequency range—from zero to several hundred thousand Hz—while maintaining a high acoustic amplitude. It has the capability to detect geological areas beyond 100 m and is effective for evaluating micro-fractures and small fracture blocks near wells that require high detection accuracy. This is of significant importance in oil, gas, new energy, and other drilling fields. Full article

The bypass valve of a positive displacement motor is a key component for regulating the bottom hole pressure and ensuring the normal circulation of drilling fluid during the drilling process. Severe erosion damage to the bypass valve significantly affects the service life of the positive displacement motor, yet there is currently a lack of related research. In this research, the flow characteristics of drilling fluid inside the valve core were analyzed through flow field simulation, and the main factors influencing erosion damage to the valve core were investigated. The results indicate that the side holes and flow channel structure of the valve core are the main causes of erosion. Based on this, two optimization schemes are proposed, namely, reducing the number of bypass side holes to 4 and optimizing the flow channel cone angle to 45°. The simulation results show that the erosion rate of the optimized valve core is significantly reduced, and the service life is effectively improved. Finally, a valve core life prediction model is established using a back propagation (BP) neural network to evaluate the optimization effect. The results show that the applicable flow range and maximum service life of the optimized valve core are increased by approximately 60% and 75.4%, respectively, validating the effectiveness of the optimization scheme. Full article

High-temperature geothermal wells frequently employ foam drilling fluids and Polycrystalline Diamond Compact (PDC) drill bits. Understanding the bottom-hole flow field of PDC drill bits in foam drilling is essential for accurately analyzing their hydraulic structure design. Based on computational fluid dynamics (CFD) and multiphase flow theory, this paper establishes a numerical simulation technique for gas-liquid-solid multiphase flow in foam drilling with PDC drill bits, combined with a qualitative and quantitative hydraulic structure evaluation method. This method is applied to simulate the bottom-hole flow field of a six-blade PDC drill bit. The results show that the flow velocity of the air phase in foam drilling fluid is generally higher than that of the water phase. Some blades’ cutting teeth exhibit poor cleaning and cooling effects, with individual cutting teeth showing signs of erosion damage and cuttings cross-flow between channels. To address these issues, optimizing the nozzle spray angle and channel design is necessary to improve hydraulic energy distribution, enhance drilling efficiency, and extend drill bit life. This study provides new ideas and methods for developing geothermal drilling technology in the numerical simulation of a gas-liquid-solid three-phase flow field. Additionally, the combined qualitative and quantitative evaluation method offers new insights and approaches for research and practice in drilling engineering. Full article

Energy demand and growing environmental concerns have fueled increased interest in geothermal drilling in recent decades. The high temperature and pressure in the boreholes present significant challenges to drilling, particularly in terms of the selection of suitable drilling mud, cement slurry, and drilling equipment. Drilling mud is regarded as one of the primary factors that affect the cost and success of geothermal drilling. This paper presents experimental studies aimed at assessing the thermal stability of drilling muds for geothermal drilling. Research on the antidegradation of polymers contained in drilling muds is presented. The thermal stability of drilling fluids was evaluated on the basis of changes in rheological and filtration parameters under the influence of a temperature of 160 °C. Attempts were made to increase the thermal resistance of drilling fluids by using antioxidants and glycol compounds. The effectiveness of increasing the thermal resistance of muds by adding synthetic polymers, nanomaterials, and graphite was tested. A new way of increasing the thermal resistance of drilling muds by using fatty amine compounds in combination with the amine agent ‘TEA’ was proposed. Tests showed that the addition of polyglycol and the antioxidant agent sodium ascorbate to the mud did not protect the polymers from decomposition at 160 °C. There was no effect of increasing the thermal conductivity on improving the thermal resistance of the scrubber. Based on the analysis of results from laboratory tests, a composition of a water-based drilling mud without bentonite was developed for drilling geothermal wells. The developed drilling mud is characterized by thermal resistance up to 160 °C, stable rheological parameters, low filtration, and appropriate thermal conductivity characteristics. Full article

Dental implant bed preparation involves surgical drilling. Heat generated in this process can cause a temperature elevation beyond the bone damage limit (10 °C), affecting the osseointegration of the implant. Surgical templates ensure accurate implant placement, but they limit the access of the irrigation fluid. This study evaluated the hypothesis that surgical guides with internal cooling prevent bone heating more effectively than classical guides. To eliminate biological variability, this study was conducted on artificial bone pieces that mimic the bone density of the human mandible. We created a surgical template that incorporated four pairs of guides—one classical (CLA) and one with internal cooling (INT) in each pair. For each specimen, we randomly selected the type of surgical guide to start with and performed four osteotomies with a 2.7 mm-diameter drill; then, we widened each hole with a 3.3 mm drill and finalized it with a 3.7 mm drill. The temperature was recorded by thermocouples placed at 0.8 mm from the prospective edge of the final osteotomy. In 168 measurements (12 osteotomies on 14 specimens) conducted for each type of surgical guide, the mean temperature rise was 7.2 ± 4.9 °C (mean ± standard deviation) for CLA and 5.0 ± 3.8 °C for INT. The mean differences between temperature elevations were 1.5 °C, 2.1 °C, and 3.0 °C for the first, second, and third drill, and they were statistically significant: the p-values of Student’s t-test were 0.004, 0.01, and 0.001, respectively. Although the mean temperatures remained safe, temperature rises exceeded 10 °C in 23.8% (9.5%) of the osteotomies performed in the presence of CLA (INT). Taken together, our results suggest that surgical guides with internal cooling ensure a significant drop in the temperature rise caused by implant site drilling. Full article

Operating in harsh environments, drilling pumps are highly susceptible to failure and challenging to diagnose. To enhance the fault diagnosis accuracy of the drilling pump fluid end and ensure the safety and stability of drilling operations, this paper proposes a fault diagnosis method based on time-frequency analysis and convolutional neural networks. Firstly, continuous wavelet transform (CWT) is used to convert the collected vibration signals into time-frequency diagrams, providing a comprehensive database for fault diagnosis. Next, a SqueezeNet-based fault diagnosis model is developed to identify faults. To validate the effectiveness of the proposed method, fault signals from the fluid end were collected, and fault diagnosis experiments were conducted. The experimental results demonstrated that the proposed method achieved an accuracy of 97.77% in diagnosing nine types of faults at the fluid end, effectively enabling precise fault diagnosis, which is higher than the accuracy of a 1D convolutional neural network by 14.55%. This study offers valuable insights into the fault diagnosis of drilling pumps and other complex equipment. Full article

The rheology control of water-based drilling fluids at ultra-high temperatures has been one of the major challenges in deep or ultra-deep resource exploration. In this paper, the effects of 1-ethyl-3-methylimidazolium bis(trifluoromethanesulfonimide) (ILA), 1-ethyl-3-methylimidazolium tetrafluoroborate (ILB) and N-methyl, butylpyrrolidinium bis(trifluoromethanesulfonimide) (ILC) on the rheological properties and filtration loss of polymer-based slurries at ultra-high temperatures (200 °C and 240 °C) are investigated by the American Petroleum Institute (API) standards. The results show that ionic liquids with different structures could improve the high-temperature rheological properties of polymer-based drilling fluids. The rheological parameter value (YP/PV) of the polymer-based slurry formulated with ILC is slightly higher than that with ILA at the same concentration, while the YP/PV value of the polymer-based slurry with ILA is slightly higher than that with ILB, which is consistent with the TGA thermal stability of ILA, ILB, and ILC; the thermal stability of ILC with pyrrolidine cations is higher than that of ILA with imidazole cations, and the thermal stability of ILA with bis(trifluorosulfonyl)amide anions is higher than that of ILB with tetrafluoroborate anions. Cation interlayer exchange between organic cation and sodium montmorillonite can improve the rheological properties of water-based drilling fluids. And meantime, the S=O bond in bis(trifluorosulfonyl)amide ions and the hydroxyl group of sodium montmorillonite may form hydrogen bonds, which also may increase the rheological properties of water-based drilling fluids. ILA, ILB, and ILC cannot reduce the filtration loss of polymer-based drilling fluids at ultra-high temperatures. Full article

Identifying and categorizing drilling-induced fractures is pivotal for understanding the mechanisms underlying wellbore instability, drilling fluid loss, and assessing reservoirs using imaging logging data. This study employs a linear elastic stress model around the wellbore, coupled with a tensile failure criterion, to establish a predictive framework for the orientation of drilling-induced fractures. It investigates how engineering parameters like wellbore trajectory and bottomhole pressure influence the distribution of principal stresses around the wellbore, as well as the angle and orientation of drilling-induced fractures relative to the wellbore axis, across various faulting scenarios. The results indicate that drilling-induced fractures exhibit structured arrangements and consistent patterns, often appearing at approximately 180° symmetric intervals and descending in similar orientations. This provides a theoretical basis for their systematic identification and classification. Under different stress conditions, these fractures can manifest as feather-like shapes, “J”-shaped, or transitional states between feather-like and “J”-shaped orientations, as well as “V”-shaped or “M”-shaped orientations. Accurate detection and classification of these fractures are essential for interpreting effective fractures, conducting thorough reservoir evaluations, and predicting appropriate drilling fluid densities to mitigate the wellbore failure risk. Moreover, this knowledge aids in effectively determining the magnitude and direction of in situ stress inversion. Full article

Drill-bit metamorphism (DBM) is the process of thermal degradation of drilling fluid at the interface of the bit and rock due to the overheating of the bit. The heat generated by the drill when drilling into a rock formation promotes the generation of artificial hydrocarbon and non-hydrocarbon gas, changing the composition of the gas. The objective of this work is to recognize and evaluate artificial gases originating from DBM in wells targeting oil accumulations in pre-salt carbonates in the Santos Basin, Brazil. For the evaluation, chromatographic data from advanced mud gas equipment, drilling parameters, drill type, and lithology were used. The molar concentrations of gases and gas ratios (especially ethene/ethene+ethane and dryness) were analyzed, which identified the occurrence of DBM. DBM is most severe when wells penetrate igneous and carbonate rocks with diamond-impregnated drill bits. The rate of penetration, weight on bit, and rotation per minute were evaluated together with gas data but did not present good correlations to assist in identifying DBM. The depth intervals over which artificial gases formed during DBM are recognized should not be used to infer pay zones or predict the composition and properties of reservoir fluids because the gas composition is completely changed. Full article

To evaluate the fatigue reliability of different types of drill pipes during an offshore short-radius sidetracking process, the fatigue life and limit of G105, S135, and V150 steel and a new titanium alloy drill pipe were studied in air, high-temperature conditions, drilling fluid, and drilling fluid containing H₂S. First, the chemical composition, microstructure, and tensile properties of four kinds of drill pipe materials were tested. Secondly, the fitting effects of different S-N models were evaluated and identified, a fatigue test of four kinds of drill pipe under different environments (air, high temperature, drilling fluid, and H₂S drilling fluid) was carried out, and the S-N curves and fatigue limits of different drill pipes under different environments were obtained. Finally, the fatigue sensitivity of drill pipes to different factors was studied, and the potential corrosion fatigue mechanism was explained. The research results show that the fatigue life of a drill pipe in a non-corrosive environment (air and high temperature) is mainly related to steel grade, and the fatigue life of a titanium alloy drill pipe is better than that of a steel drill pipe in a corrosive environment. The dense passivation film on the surface of a titanium alloy drill pipe is an important reason for its better corrosion fatigue life than that of a steel drill pipe. This study provides important data support for selecting drill pipes in offshore short-radius sidetracking. Full article

Permafrost is a temperature-sensitive geological formation characterized by low elasticity and high plasticity. Inappropriate engineering design during borehole drilling in permafrost can result in the collapse of surrounding strata. To evaluate the stability of borehole walls, a finite element model was developed based on the inherent physical properties of permafrost. This model was utilized to investigate the thermal, stress, and plastic yield zone evolution around the borehole during drilling with normal-temperature fluids. The borehole expansion rate was employed as a quantitative measure to assess wall stability. The analysis reveals that the strata adjacent to the borehole, when drilled with normal-temperature fluids, experience thawing and yielding, with secondary stress concentrations in unthawed strata driving the progressive expansion of the plastic zone. The degree of plastic deformation diminishes with increasing distance from the borehole. Consequently, the borehole expansion rate was utilized to evaluate collapse risk under varying conditions, including permafrost thickness, depth, plastic strain thresholds, and drilling fluid densities. The findings suggest that normal-temperature drilling fluids are appropriate for thin permafrost layers, whereas for thicker permafrost, adjustments in drilling fluid density are required to ensure the stability of borehole walls due to the elevated temperatures and geostress at greater depths. Full article

Nanofibrous clay minerals, specifically palygorskite (Pal) and sepiolite (Sep), have been becoming a new generation of rheological additives for drilling fluid systems due to their unique nanostructure, high performance, environmentally benign nature, and cost-effectiveness. These nanoclay minerals exhibit excellent colloidal and rheological properties in aqueous systems, even in saline and high-temperature environments. Although Pal and Sep have been employed as auxiliary rheological additives in a few cases to enhance the salt resistance of conventional water-based drilling fluids (WBDFs), these two clay minerals have not yet been used on a large scale due to a lack of understanding of their structures and properties, as well as the control of their performance. This paper presents a comprehensive review of the clay mineralogy, colloidal chemistry, rheological behaviors, and filtration properties of nanofibrous clay minerals in WBDFs, with critical comments. It also discusses the challenges and prospects for further research. This review provides new insights into fundamental and applied studies of nanofibrous clay minerals and helps promote the large-scale application of nanofibrous clay products in drilling fluids. Full article

Titanium alloys are crucial in precision manufacturing due to their exceptional properties, but traditional machining methods lead to tool wear, deformation, and high costs. Conventional cooling fluids reduce heat but cause environmental issues, necessitating more sustainable solutions. Cryogenic Minimum Quantity Lubrication (CMQL) technology, using liquid nitrogen or carbon dioxide with minimal amounts of cutting fluid, offers an eco-friendly alternative that reduces machining temperatures and friction. This study tested the TC6 titanium alloy under conventional and CMQL conditions, focusing on tool wear, surface quality, and machining efficiency. Results showed that CMQL significantly decreased tool wear and surface roughness, with a 42% reduction in surface roughness during drilling and a 20–30% efficiency increase. The findings highlight CMQL’s potential to improve machining quality and efficiency while promoting environmentally friendly practices in the industry. Full article

When encountering heavy oil reservoirs during drilling, due to the change in pressure difference inside the well, heavy oil will invade the drilling fluid, and drilling fluid will spill into the reservoir along the formation fractures, affecting the drilling process. A supramolecular polymer gel-based temporary plugging agent was prepared using acrylamide (AM), butyl acrylate (BA), and styrene (ST) as reacting monomers, N, N-methylenebisacrylamide (MBA) as a crosslinking agent, ammonium persulfate (APS) as an initiator, and poly(vinyl alcohol) (PVA) as a non-covalent component. A supermolecular polymer gel with a temperature tolerance of 120 °C and acid solubility of 90% was developed. The experimental results demonstrated that a mechanically robust, thermally stable supramolecular polymer gel was successfully synthesized through the copolymerization of AM, BA, and ST, as well as the in situ formation hydrogen bonding between poly (AM-co-BA-co-ST) and PVA, leading to a three-dimensional entangled structure. The gel-forming solution possessed excellent gelling performance even in the presence of a high content of salt and heavy oil, demonstrating superior resistance to salt and heavy oil under harsh reservoir conditions. High-temperature and high-pressure plugging displacement experiments proved that the supramolecular polymer gel exhibited high pressure-bearing capacity, and the blocking strength reached 5.96 MPa in a wedge-shaped fracture with a length of 30 cm. Furthermore, the dissolution rate of the supramolecular polymer gel was as high as 96.2% at 120 °C for 48 h under a 15% HCl solution condition. Full article

Traditional drilling methods often face difficulty meeting the demand for efficient and accurate coring under complex geological conditions. Cordless coring is an advanced technology that uses hydraulic lifting to carry out coring, which can achieve automation and automated and intelligent drilling operations. In this research, a new type of hydraulic lifting cordless coring drilling tool is designed. Moreover, a numerical simulation model of the fluid flow in the annulus between the spearhead and spool of the cordless coring drilling tool was established. Orthogonal simulation tests are carried out, and according to the orthogonal test data, a numerical prediction model of the spool annulus fluid field based on the Backpropagation Neural Network (BP neural network) is established. The prediction of the flow rate of the drilling fluid and the spool back-pressure ratio was obtained when the structural parameters of the spearhead and the spool annulus were different. A multi-objective optimization of the annulus flow structure of the cordless core drilling tool has been carried out. The optimization objectives include deciding the back pressure ratio of the spool overcoming the spring and the flow rate of the drilling fluid. According to the established nonlinear optimization model and based on the improved Non-dominated Sorting Genetic Algorithm II (NSGA-II) multi-objective optimization algorithm, it is verified that the convergence speed and diversity of the improved algorithm are better than those before the improvement. The simulation and experimental validation are carried out. It is verified that the flow rate of drilling fluid increased by 33.56% after optimization, and the force ratio was lowered by 5.825%. Finally, based on the simulation and optimization results, the φ96 cordless core drilling tool was manufactured on a trial basis, and on-site concrete drilling, coring, and hydraulic lifting operations were conducted for smooth coring and lifting. This study could provide an important scientific basis and technical support for the application and development of hydraulic lifting cordless coring technology. Full article