Creo Parametric 4.0 Black Book
By Gaurav Verma and Matt Weber
()
About this ebook
The Creo Parametric 4.0 Black Book is the second edition of our series on Creo Parametric. With lots of additions and thorough review, we present a book to help professionals as well as learners in creating some of the most complex solid models. The book follows a step by step methodology. In this book, we have tried t
Gaurav Verma
Gaurav Verma is currently a Full Professor at the Panjab University, Chandigarh, India (Dr. SS Bhatnagar University Institute of Chemical Engineering and Technology, and Adjunct Faculty at the Department of Nanoscience and Nanotechnology). He is a former CV Raman Post-Doctoral fellow from the Department of Chemical Engineering, Massachusetts Institute of Technology (MIT), USA. His research focuses on the areas of applied nanoscience and nanostructured materials.
Read more from Gaurav Verma
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Creo Parametric 4.0 Black Book - Gaurav Verma
Creo Parametric 4.0 Black Book
By
Gaurav Verma
Matt Weber
(CADCAMCAE Works)
Edited by
Kristen
logo.pngPublished by CADCAMCAE WORKS, USA. Copyright © 2017. All rights reserved. No part of this publication may be reproduced or distributed in any form or by any means, or stored in the database or retrieval system without the prior permission of CADCADCAE WORKS. To get the permissions, contact at cadcamcaeworks@gmail.com
NOTICE TO THE READER
Publisher does not warrant or guarantee any of the products described in the text or perform any independent analysis in connection with any of the product information contained in the text. Publisher does not assume, and expressly disclaims, any obligation to obtain and include information other than that provided to it by the manufacturer.
The reader is expressly warned to consider and adopt all safety precautions that might be indicated by the activities herein and to avoid all potential hazards. By following the instructions contained herein, the reader willingly assumes all risks in connection with such instructions.
The Publisher makes no representation or warranties of any kind, including but not limited to, the warranties of fitness for a particular purpose or merchantability, nor are any such representations implied with respect to the material set forth herein, and the publisher takes no responsibility with respect to such material. The publisher shall not be liable for any special, consequential, or exemplary damages resulting, in whole or part, from the reader’s use of, or reliance upon, this material.
DEDICATION
To teachers, who make it possible to disseminate knowledge
to enlighten the young and curious minds
of our future generations
To students, who are the future of the world
THANKS
To my friends and colleagues
To my family for their love and support
Training and Consultant Services
At CADCAMCAEWORKS, we provides effective and affordable one to one online training on various software packages in Computer Aided Design(CAD), Computer Aided Manufacturing(CAM), Computer Aided Engineering (CAE), Computer programming languages(C/C++, Java, .NET, Android, Javascript, HTML and so on). The training is delivered through remote access to your system and voice chat via Internet at any time, any place, and at any pace to individuals, groups, students of colleges/universities, and CAD/CAM/CAE training centers. The main features of this program are:
Training as per your need
Highly experienced Engineers and Technician conduct the classes on the software applications used in the industries. The methodology adopted to teach the software is totally practical based, so that the learner can adapt to the design and development industries in almost no time. The efforts are to make the training process cost effective and time saving while you have the comfort of your time and place, thereby relieving you from the hassles of traveling to training centers or rearranging your time table.
Software Packages on which we provide
basic and advanced training are:
CAD/CAM/CAE: CATIA, Creo Parametric, Creo Direct, SolidWorks, Autodesk Inventor, Solid Edge, UG NX, AutoCAD, AutoCAD LT, EdgeCAM, MasterCAM, SolidCAM, DelCAM, BOBCAM, UG NX Manufacturing, UG Mold Wizard, UG Progressive Die, UG Die Design, SolidWorks Mold, Creo Manufacturing, Creo Expert Machinist, NX Nastran, Hypermesh, SolidWorks Simulation, Autodesk Simulation Mechanical, Creo Simulate, Gambit, ANSYS and many others.
Computer Programming Languages: C++, VB.NET, HTML, Android, Javascript and so on.
Game Designing: Unity.
Civil Engineering: AutoCAD MEP, Revit Structure, Revit Architecture, AutoCAD Map 3D and so on.
We also provide consultant services for Design and development on the above mentioned software packages
For more information you can mail us at:
cadcamcaeworks@gmail.com
Table of Contents
Training and Consultant Services iv
Preface xiii
About Authors xv
Chapter 1
Starting with
Creo Parametric
Installing Creo Parametric 4.0
Starting Creo Parametric
Creo Parametric 4.0 Interface
Ribbon
File Menu
Switching between Files
Shortcut Keys and Mouse Functions
in Creo Parametric
Chapter 2
Sketching
Starting Sketching Environment
Setting Up Grid
Sketching Tools
Dimension Tools
Geometric Constraints
Editing Tools
Chapter 3
Advanced Sketching
and Practical
Introduction
Inspect Options
Applying Relations to Dimensions
Importing Sketches in Current Sketch
Practical 1
Practical 2
Practical 3
Practical 4
Practice 1
Practice 2
Practice 3
Practice 4
Practice 5
Practice 6
Chapter 4
3D Modeling Basics
Introduction
Starting Part mode
Planes in 3D
Datums
Creating Sketches on Planes
Creating 3D features
Extrude
Importing Sketches
Revolve
Sweep
Helical Sweep
Blend
Rotational Blend
Swept Blend
Chapter 5
3D Modeling
Practical and Practice
Brief Notes about Drawings
Component representation methods
Practical 1
Practical 2
Practical 3
Practical 4
Practical 5
Practical 6
Practice 1
Practice 2
Practice 3
Chapter 6
3D Modeling
Advanced
Introduction
Engineering Features
Editing tools
Chapter 7
3D Modeling Advanced
Practical and Practice
Practical 1
Practical 2
Practice 1
Practice 2
Practice 3
Practice 4
Practice 5
Practice 6
Chapter 8
3D Modeling Advanced-II
Introduction
Datum Reference
Datum Graph
User-Defined Feature
Scaling Model
Setting Features Read-Only
Family Table
Importing Part/Assembly
Merge/Inheritance
Collapse
Rendering
Chapter 9
Assembly and Practical
Introduction
Starting Assembly environment
Inserting Base component in Assembly
Constraints in Relationship Type drop-down
Constraints in Mechanism
Connections drop-down
Exploded View
View Manager and its Role
Appearance
Practical 1
Practice 1
Chapter 10
Advanced Assembly
and
Introduction to Mechanism
Introduction
Bottom-Up Assembly Approach
Mechanism Design
Applying Gear Relations
Applying Cam-Follower Relation
Applying 3D Contact Relation
Applying Belt Relation
Servo Motors
Apply Force Motors
Applying Springs
Specifying Mass Properties
Defining Gravity
Defining Initial Conditions
Defining Termination Conditions
Performing Mechanism Analysis
Chapter 11
Sheetmetal Design
Introduction
Starting Sheetmetal Design
Extrude for Sheetmetal
Twist
Flat tool
Flange Tool
Planar Tool
Bending Tools
Unbend
Bend Back
Solid to Sheetmetal
Rip Tools
Corner Relief
Forming Tool
Die Form Tool
Flat Pattern
Flexible Modeling for Sheetmetal
Practice 1
Practice 2
Chapter 12
Surface Design
Introduction
Extruded surface
Other Solid Modeling tools for Surfacing
Boundary Blend
Fill
Trimming Surfaces
Merging Surfaces
Offsetting Surfaces
Thicken
Solidify
Editing surfaces using control points
Vertex Round
Practical 1
Practice 1
Practice 2
Chapter 13
Drawing
Introduction
Starting Drawing
Inserting Drawing Sheets
Adding Model to the Drawing
Placing the First View (Base View)
Projection View
Auxiliary View
Revolved View
Creating Section Views
Annotations
Geometric Tolerance
Surface Finish Symbol
Notes
Modifying Dimension Style
Creating Tables and Bill of Materials (BOM)
Generating Balloons
Practice 1
Practice 2
Practice 3
Practice 4
Chapter 14
Model Based Definition (MBD)
and 3D Printing
Introduction
Annotation Planes
Show Annotations
Combination States
GD&T Advisor
3D PDF Creation
3D Printing
Part Preparation for 3D Printing
Preface
Creo Parametric 4.0 is a parametric, feature-based solid modeling tool that not only unites the three-dimensional (3D) parametric features with two-dimensional (2D) tools, but also addresses every design-through-manufacturing process. The continuous enhancements in the software has made it a complete PLM software. The software is capable of performing analysis with an ease. Its compatibility with CAM software is remarkable. Based mainly on the user feedback, this solid modeling tool is remarkably user-friendly as compared to its previous versions and it allows you to be productive from day one.
To support education, PTC gives free educational version of the Creo to students with a license of 1 year. You can get your free version of software by visiting the following link:
http://www.ptc.com/communities/academic-program/products/free-software
The Creo Parametric 4.0 Black Book is the second edition of our series on Creo Parametric. With lots of additions and thorough review, we present a book to help professionals as well as learners in creating some of the most complex solid models. The book follows a step by step methodology. In this book, we have tried to give real-world examples with real challenges in designing. We have tried to reduce the gap between university use of Creo Parametric and industrial use of Creo Parametric. In this edition of book, we have included many new features of Creo Parametric like 3D printing, MBD (Model Based Definition), Family tables, Mechanism Design, 3D PDFs, and so on. There are about 60 topics newly added in this book which were not in the previous edition. The book covers almost all the information required by a learner to master Creo Parametric. The book starts with sketching and ends at advanced topics like Sheetmetal, Surface Design, 3D Printing and MBD. Some of the salient features of this book are :
In-Depth explanation of concepts
Every new topic of this book starts with the explanation of the basic concepts. In this way, the user becomes capable of relating the things with real world.
Topics Covered
Every chapter starts with a list of topics being covered in that chapter. In this way, the user can easy find the topic of his/her interest easily.
Instruction through illustration
The instructions to perform any action are provided by maximum number of illustrations so that the user can perform the actions discussed in the book easily and effectively. There are about 1200 small and large illustrations that make the learning process effective.
Tutorial point of view
At the end of concept’s explanation, the tutorial make the understanding of users firm and long lasting. Almost each chapter of the book has tutorials that are real world projects. Moreover most of the tools in this book are discussed in the form of tutorials.
Project
Free projects and exercises are provided to students for practicing.
For Faculty
If you are a faculty member, then you can ask for video tutorials on any of the topic, exercise, tutorial, or concept.
Formatting Conventions Used in the Text
All the key terms like name of button, tool, drop-down etc. are kept bold.
Free Resources
Link to the resources used in this book are provided to the users via email. To get the resources, mail us at cadcamcaeworks@gmail.com with your contact information. With your contact record with us, you will be provided latest updates and informations regarding various technologies. The format to write us mail for resources is as follows:
Subject of E-mail as Application for resources of ________book.
Also, given your information like
Name:
Course pursuing/Profession:
Contact Address:
E-mail ID:
Note: We respect your privacy and value it. If you do not want to give your personal informations then you can ask for resources without giving your information.
About Authors
The author of this book, Matt Weber, has written many books on CAD/CAM/CAE available already in market. SolidWorks Simulation Black Books are one of the most selling books in SolidWorks Simulation field. The author has hands on experience on almost all the CAD/CAM/CAE packages. Besides that he is a good person in his real life, helping nature for everyone. If you have any query/doubt in any CAD/CAM/CAE package, then you can contact the author by writing at cadcamcaeworks@gmail.com
The author of this book, Gaurav Verma, has written and assisted in more than 10 titles in CAD/CAM/CAE which are already available in market. He has authored AutoCAD Electrical Black Books which are available in both English and Russian language. He has also written Creo Manufacturing 2.0 for Engineers and Machinists which covers Expert Machinist module of Creo Parametric. He has provided consultant services to many industries in US, Greece, Canada, and UK.
For Any query or suggestion
If you have any query or suggestion, please let us know by mailing us on cadcamcaeworks@gmail.com. Your valuable constructive suggestions will be incorporated in our books and your name will be addressed in special thanks area of our books on your confirmation.
Chapter 1
Starting with
Creo Parametric
Topics Covered
The major topics covered in this chapter are:
• Installing Creo Parametric 4.0.
• Starting Creo Parametric.
• Starting a new document.
• Terminology used in Creo Parametric.
• Opening a document.
• Closing documents.
• Basic Settings for Creo Parametric
• Model Properties in Creo Parametric
• Keyboard shortcuts and Mouse Functions
ALT_key_tips.pngInstalling Creo Parametric 4.0
• If you are installing using the CD/DVD provided by PTC then go to the folder containing setup.exe file and then right click on setup.exe in the folder. A shortcut menu is displayed on the screen; refer to Figure-1.
Shortcut_menu_for_installation.pngFigure-1. Shortcut menu for installation
• Click on the Run as administrator option from the shortcut menu. The User Account Control dialog box will be displayed.
• Click on the Yes button from the dialog box. The PTC Installation Assistant dialog box will be displayed; refer to Figure-2.
• Click on the Next button from the dialog box. The License Agreement page will be displayed. Accept the agreement and select the check box below the agreement.
• Click on the Next button from the dialog box. The license page will be displayed; refer to Figure-3.
PTC_Installation_Assistant_dialog_box.pngFigure-2. PTC Installation Assistant dialog box
License_page_of_PTC_Installation.pngFigure-3. License page of PTC Installation
• Enter the license file location in the edit box under Source column in the License Summary node; refer to Figure-4.
License_file_location.pngFigure-4. License file location
• Click on the Next button from the dialog box. Select the check boxes for the applications that you are licensed to install and click on the Install button. The software will be installed.
• After the installation is finished, click on the Finish button to exit.
Starting Creo Parametric
• Click on the Start button from the Taskbar to open the Start Menu.
• Click on the All Programs option and then click on the PTC Creo folder. Next, click on the PTC Creo Parametric 4.0 option from the menu in Windows 7. The program will start; refer to Figure-5.
Start_menu.pngFigure-5. Start menu
• On starting the application, the initial screen of the application is displayed as shown in Figure-6.
Initial_screen_of_Creo_Parametric.pngFigure-6. Initial screen of Creo Parametric
• The elements of interface of the Creo Parametric 4.0 are shown in Figure-7.
Creo_Parametric_interface.pngFigure-7. Creo Parametric interface
The elements in the interface are discussed next.
Creo Parametric 4.0 Interface
The interface of Creo Parametric comprises of various elements like Navigator panel, Browser, Ribbon, File menu and so on. These elements are discussed next.
Navigator panel
The Navigator panel is used to navigate through folders and features. This panel has three tabs named: Model Tree, Folder Browser, and Favorites. The Model Tree tab will be active only when you have opened a model/assembly file; refer to Figure-8.
Model_Tree.pngFigure-8. Model Tree
• The Model Tree contains all the features that are created automatically or manually while creating model or assembly.
• The Insert Here mark in the Model Tree represents the position where the next feature will be inserted.
• Click on the Settings button Settings_button.png to display the menu related to settings; refer to Figure-9.
Model_Tree_settings.pngFigure-9. Model Tree settings
• Using the Open Settings File option, you can open an earlier save setting file.
• To save the existing settings in a file, click on the Save Settings File option. The settings will be saved in .cfg file.
• Click on the Tree Filters option to add or remove the entities being displayed. The Model Tree Items dialog box will be displayed; refer to Figure-10.
Model_Tree_Items_dialog_box.pngFigure-10. Model Tree Items dialog box
• Select the check boxes that you want to display in the Model Tree and click on the OK button from the dialog box.
• Click on the Folder Browser button to display the Folder Browser; refer to Figure-11.
Figure-11. Folder Browser
Folder_Browser.png• Using the Folder Browser, you can easily browse through the folders to get the desired files.
• The Favorites tab is used to display the locations saved as favorite.
• To display or hide the Navigation panel, click on the Show Navigator toggle button in the Status bar; refer to Figure-12.
Show_Navigator_button.pngFigure-12. Show Navigator button
Ribbon
Ribbon is the area of the application window that holds all the tools for designing and editing; refer to Figure-13.
Ribbon.pngFigure-13. Ribbon
The tools in the Ribbon will be discussed later in the book as per their need in designing.
File Menu
The options in the File menu are used to perform operations related to files; refer to Figure-14.
File_Menu.pngFigure-14. File Menu
The options in the File menu are discussed next.
New Tool
The New tool is also available in the Ribbon and Quick Access Toolbar; refer to Figure-15. This tool is used to create a new file. The procedure to use this tool is given next.
New_Tool.pngFigure-15. New Tool
• Click on the New tool from the desired location. The New dialog box will be displayed; refer to Figure-16.
New_dialog_box.pngFigure-16. New dialog box
• Select the desired radio button from the Type area of the dialog box. The related sub-types will be displayed in the Sub-type area.
• Select the desired sub-type and specify the name in the Name edit box.
• For most of the file types, the Use default template check box is displayed. If this check box is selected then the default template is used for creating new files. The units for default templates are in IPS.
• Clear this check box if you want to select any other template.
• Click on the OK button from the dialog box. The file will be created and environment related to selected type will be displayed.
• If you have cleared the Use default template check box then the New File Options dialog box will be displayed; refer to Figure-17.
New_File_Options_dialog_box.pngFigure-17. New File Options dialog box
• Select the desired template and click on the OK button to create the file.
The description of various file types displayed in the New dialog box is given next.
Layout
The Layout radio button in the New dialog box is used to create new layout files. Layout files are used to create layouts based on the ideas. In the layout environment, we can create 2D sketches, we can import images, we can import and edit other layouts, and so on.
Sketch
The Sketch radio button is used to create sketches which are the base blocks for 3D models.
Part
The Part radio button is used to create 3D models. There are four sub-types for this radio button; Solid, Sheetmetal, Bulk, and Harness.
• The Solid sub-type is used to create solid/surface 3D models.
• The Sheetmetal sub-type is used to create sheetmetal models.
• The Bulk sub-type is used to create representation of model elements in assembly. For example, you need a generator of specific kind in your assembly but you do not want to model it, then you can save generator in the bill of material (BOM) by making it a bulk part.
• The Harness sub-type is used to creating wiring in the model. This button is generally active when you are working in an assembly and from within the assembly, you need wire harness or pipe harness.
Assembly
The Assembly radio button is used to create assemblies of solid/sheetmetal parts. There are 10 sub-types for this radio button; Design, Interchange, Verify, Process Plan, NC Model, Mold layout, External simplified representation, Configurable Module, Configurable product, and ECAD.
• The Design sub-type is used to create assembly designs.
• The Interchange sub-type is used to create a special type of assembly that you can create and then use in a design assembly. An interchange assembly consists of models that are related either by function or representation. You can create both functional interchanges (to replace functionally equivalent components) and simplify interchanges (to substitute components in a simplified representation) in the same interchange assembly. Interchange assemblies, like family tables and layouts, provide a powerful method of automatic replacement.
• The Verify sub-type is used to verify the model with respect to the point cloud generated by laser scanner. We get a scan data from the laser scanner for the manufactured assembly and then we compare it with our model.
• The Process Plan sub-type is used to document the process of assembling/dis-assembling parts in the assembly.
• The NC Model sub-type is used to create manufacturing model of the assembly.
• The Mold layout sub-type is used to create layouts for molds.
• The External simplified representation sub-type is used to create representations of the assembly. These representations can be saved independent of the parent assembly file.
• The Configurable module sub-type is used to create modules that consist of parts and assemblies interrelated to each other by some related. The module can be configured with the help of variables.
• The Configurable product sub-type is used to create configurable assemblies.
• The ECAD sub-type is used to create electronic board design.
Manufacturing
The Manufacturing radio button is used to create manufacturing models for creating nc codes of cnc machines. There are 8 sub-types available for this radio button; NC assembly, Expert Machinist, CMM, Sheetmetal, Cast cavity, Mold cavity, Harness, Process plan, and Additive Manufacturing.
• The NC assembly sub-type is used to create assembly model for manufacturing a component on nc machine like turning centers and milling centers.
• The Expert Machinist sub-type is used to perform the same work as done in NC assembly sub-type. But, the Expert Machinist is a lite version of NC assembly and is having limited tools to perform action. A book with the name Creo Manufacturing 2.0 for Designers and Machinists is already available in the market on this topic from same author.
• The CMM sub-type is used to create programs for Coordinate Measuring Machines.
• The Sheetmetal sub-type is used to generate nc codes for sheetmetal forming machines.
• The Cast cavity sub-type is used to create cavity for casting the model part.
• The Mold cavity sub-type is used to create mold for the model part.
• The Harness sub-type is used to create wiring/piping for manufacturing/lay outing.
• The Process plan sub-type is used to generate manufacturing process plan.
• The Additive Manufacturing sub-type is used to create products by 3D printing and other additive manufacturing techniques.
Drawing
The Drawing radio button is used to create drawings from models and assemblies. The drawings are the paper representations of the models and assemblies for manufacturing.
Format
The Format radio button is used to create format for drawings. These formats are later used in multiple drawings.
Notebook
The Notebook radio button is used to create notes of ideas regarding the design.
Open Tool
The Open tool is used to open Creo Parametric files and import files of other modeling applications. The procedure to use this tool is given next.
• Click on the Open tool from the File menu, Ribbon, or Quick Access Bar. The File Open dialog box will be displayed; refer to Figure-18.
Figure-18. File Open dialog box
File_Open_dialog_box.png• The left pane of the dialog box is used to access the common folders. Note that the files that are not saved but are in use in current session can be accessed by click on the In Session link from the Common Folders area in the left pane.
• Click on the Views tool in the toolbar of the dialog box. The drop-down will be displayed as shown in Figure-19.
Views_drop-down.pngFigure-19. Views drop-down
• Select the desired radio button to display the files in the desired manner.
• Click in the Type drop-down to specify the file type; refer to Figure-20.
Type_drop-down.pngFigure-20. Type drop-down
• Double-click on the file under the Name column of the dialog box. The file will open.
Save Tool
The Save tool in the File menu is used to save the files. If you are saving a file for the first time then the Save Object dialog box will be displayed otherwise the file will be save automatically. The procedure to use this tool is given next.
• Click on the Save tool from the File menu, Ribbon, or Quick Access Toolbar. If you are saving a new file for the first time then the Save Object dialog box will be displayed; refer to Figure-21.
Save_Object_dialog_box.pngFigure-21. Save Object dialog box
• Specify the location of the file and click on the OK button from the dialog box to save it.
• Now, if you again click on the Save button then the Save Object dialog box will not be displayed and the file will be automatically saved with same name and settings.
Save As
There are three options in the File menu for Save As tool; refer to Figure-22. The Save a Copy option is used to create a copy of the file with new name. The Save a Backup tool is used to create a backup copy of the current file in the same directory. The Mirror Part tool is used to save a mirror copy of the current file. Note that the files saved by this tool automatically synchronize with the original file.
Save_As_options.pngFigure-22. Save As options
The procedure to use this tool is given next.
• Click on the desired tool from the Save As cascading menu; refer to Figure-22. (Mirror Part in our case).
• The related dialog box will be displayed; refer to Figure-23.
Mirror_Part_dialog_box.pngFigure-23. Mirror Part dialog box
• Specify the new name in the New name edit box and set the parameters as required.
• Click on the OK button from the dialog box. The part will be saved with the new name.
The Print tool is used to take printouts of the drawings/models for shop floor use. There are three options for printing; refer to Figure-24. The Print option is used to take print out of the object currently displayed in the drawing area. In this case, you can configure the printer as per your requirement. The Quick Print option is used to take quick prints of the objects. In this case, you can only select a printer. You cannot change the settings of the printer. The Quick Drawing option is displayed for models and assemblies. Using this option, you can quickly create drawings from the model/assembly and take print outs. The Prepare for 3D Printing option is used to prepare the model 3D Printing. You will learn more about this option later in the