Solid Edge 2019 Basics and Beyond

Solid Edge 2019

Basics and Beyond

Online Instructor

© Copyright 2018@Kishore

This book may not be duplicated in any way without the express written consent of the publisher, except in the form of brief excerpts or quotations for the purpose of review. The information contained herein is for the personal use of the reader and may not be incorporated in any commercial programs, other books, database, or any kind of software without written consent of the publisher. Making copies of this book or any portion for purpose other than your own is a violation of copyright laws.

Limit of Liability/Disclaimer of Warranty:

The author and publisher make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation warranties of fitness for a particular purpose. The advice and strategies contained herein may not be suitable for every situation. Neither the publisher nor the author shall be liable for damages arising here from.

Trademarks:

All brand names and product names used in this book are trademarks, registered trademarks, or trade names of their respective holders. The author and publisher are not associated with any product or vendor mentioned in this book.

Contents

Introduction

Topics covered in this Book

Chapter 1: Getting Started with Solid Edge 2019

Introduction to Solid Edge 2019

Starting Solid Edge 2019

File Types

User Interface

Environments in Solid Edge

Part environment (Synchronous and Ordered)

Assembly environment

Draft environment

Sheet Metal environment

Application Menu

Quick Access Toolbar

Graphics Window

Prompt Bar

Status Bar

Quick View Cube

Command bar

Changing the display of the Ribbon

Dialogs

Radial Menus

Shortcut Menus

Starting a new document

The New dialog

Solid Edge Options

View Overrides dialog

Solid Edge Help

Questions

Chapter 2: Sketch Techniques

Create Sketches in the Synchronous mode

Create Sketches in the Ordered mode

Draw Commands

The Line command

Using Grid and Snap settings

The Tangent Arc command

The Arc by 3 Points command

The Arc by Center Point command

The Rectangle by Center command

The Rectangle by 2 Points command

The Rectangle by 3 Points command

The Polygon by Center command

The Circle by Center Point command

The Circle by 3 Points command

The Tangent Circle command

The Ellipse by Center Point command

The Ellipse by 3 Points command

The Curve command

The Smart Dimension command

The Distance Between command

The Angle Between command

Driving Vs Driven dimensions

IntelliSketch Auto-Dimensions

Geometric Relations

Connect

Parallel

Concentric

Lock

Horizontal/Vertical

Equal

Perpendicular

Rigid Set

Tangent

Symmetric

Collinear

Maintain Relationships

Relationship Handles

Relationship Assistant

The Construction command

The Symmetric Diameter command

The Fillet command

The Chamfer command

The Split command

The Extend to Next command

The Trim command

The Trim Corner command

The Offset command

The Symmetric Offset command

The Move command

The Rotate command

The Mirror command

The Scale command

The Stretch command

The Draw command

3D Sketching

Creating a 3D Line

Adding Relationships and Dimensions

Drawing a 3D Sketch element by Locking a plane

The Routing Path command

Example 1 (Millimetres)

Example 2 (Inches)

Example 3 (Millimetres)

Questions

Exercise 1

Exercise 2

Exercise 3

Chapter 3: Extrude and Revolve Features

Extrude Features (Synchronous)

Extrude Features (Ordered)

Revolve Features (Synchronous)

Revolve Features (Ordered)

Primitive Shapes (Synchronous only)

Creating Planes (Synchronous)

Coincident Plane

Normal to Curve

By 3 Points

Tangent

Coordinate System

Creating Planes (Ordered)

Parallel

Angled

Perpendicular

Coincident by Axis

Additional options of the Extrude command

Selection Type options

Include Internal Loops

Exclude Internal Loops

Use Only Internal Loops

Add

Cut

Automatic

Open

Closed

Side Step

Extent Type options

Treatments options

Applying Material to the Model

Examples

Example 1 (Millimetres)

Example 2 (Inches)

Questions

Exercises

Exercise 1 (Millimetres)

Exercise 2 (Inches)

Exercise 3 (Millimetres)

Chapter 4: Placed Features

Hole

Create a Simple Hole feature

Create a Threaded Hole feature

Create a Tapered Hole feature

Create a Counterbore Hole feature

Create a Countersink Hole feature

Modify Holes

Recognize Holes

Thread

Round

Blend

Variable Radius Blend

Blend between faces

Chamfer Equal Setbacks

Chamfer Unequal Setbacks

Draft

Thin Wall

Examples

Example 1 (Millimetres)

Questions

Exercises

Exercise 1 (Millimetres)

Exercise 2 (Inches)

Chapter 5: Patterned Geometry

Mirror

Rectangular Pattern

Circular Pattern

Along Curve Pattern

Pattern by Table

Fill Pattern

Rectangular Fill Pattern

Staggered Fill Pattern

Radial Fill Pattern

Recognize Hole Patterns

Examples

Example 1 (Millimetres)

Questions

Exercises

Exercise 1 (Millimetres)

Exercise 2 (Inches)

Chapter 6: Sweep Features

Single path and cross-section sweeps

Face Merging

Section Alignment

Face Continuity

Scale

Twist

Axis Step

Multiple paths and cross-sections sweeps

Swept Cutout

Helix

Helical Cutout

Examples

Example 1 (Inches)

Questions

Exercises

Exercise1

Chapter 7: Loft Features

Loft

Tangency Controls

Loft Cross-sections

Closed Extent

Guide Curves

Section Geometry

Loft Cutout

Examples

Example 1 (Millimetres)

Example 2 (Inches)

Questions

Exercises

Exercise 1

Chapter 8: Additional Features and Multibody Parts

Rib

Web Network

Mounting Boss

Lip

Vent

Slot

Creating Multiple Slots

Multi-body Parts

Creating Multibodies

Split

Union

Intersect

Subtract

Multi Body Publish

Emboss

Solid Sweep Cutout

Solid Sweep Protrusion command

Creating Cut Features in Multi-body Parts

Scale Body

Non-uniform Scaling

Examples

Example 1 (Millimetres)

Questions

Exercises

Exercise 1

Exercise 2

Exercise 3 (Inches)

Chapter 9: Modifying Parts

Face Relations

Coplanar

Concentric

Symmetry

Offset

Parallel

Aligned Holes

Equal

Tangent

Horizontal/Vertical

Using the Steering Wheel Tool to Modify Models

Move faces

Rotate faces

Design Intent Panel

Modify the Part dimensions

Live Sections

Examples

Example 1 (Millimetres)

Questions

Exercises

Exercise 1

Chapter 10: Assemblies

Starting an Assembly

Inserting Parts

Adding Relationships

Drag Components

Mate Relationship

Planar Align Relationship

Axial Align Relationship

Insert Relationship

Angle Relationship

Tangent Relationship

Connect Relationship

Parallel Relationship

Center-Plane Relationship

Match Coordinate Systems Relationship

Rigid Set Relationship

Ground Relationship

Path Relationship

Cam Relationship

Check Interference

Capture Fit

Editing and Updating Assemblies

Replace Part

Repair Missing Files

Pattern

Clone Component

Mirror Components

Sub-assemblies

Rigid and Adjustable Sub-Assemblies

Transfer

Disperse

Assembly Features

Assembly-Driven Part Features

Part Features

Top Down Assembly Design

Create Part In-Place

Assembly Relationship Assistant

Assembly Relationships Manager

Exploding Assemblies

Examples

Example 1 (Bottom Up Assembly)

Example 2 (Top Down Assembly)

Questions

Exercise 1

Chapter 11: Drawings

Starting a Drawing

View Creation

Principal View

Auxiliary View

Section View

Detail View

Broken View

Broken Out

Exploded View

Display Options

View Alignment

Parts List and Balloons

Dimensions

Concentric diameter Dimensions

Coordinate Dimensions

Automatic Coordinate Dimensions

Change Coordinate Origin

Hole Table

Update Views

Center Marks and Centerlines

Bolt Hole Circle

Callouts and Leaders

Notes

Adding Technical Requirements

Compare Drawings

Examples

Example 1

Example 2

Questions

Exercises

Exercise 1

Exercise 2

Chapter 12: Sheet Metal Design

Starting a Sheet Metal part

Tab

Flange

Close 2-Bend Corner

Contour Flange

Hem

Bend

Jog

Dimple

Drawn Cutout

Bead

Louver

Gusset

Cut

Creating Cut across Bends

Break Corner

Flat Pattern

Lofted Flange

Thin Part to Synchronous Sheet Metal

Part to Sheet Metal

Sheet Metal Drawings

Export to DWF

Examples

Example 1

Questions

Exercises

Exercise 1

Exercise 2

Chapter 13: Surface Design

Extruded Surface

Revolved Surface

Keypoint Curve

Curve by Table

Helical Curve

Intersection

Project

Cross

Wrap Sketch

Contour

Isocline

Derived

Split

Intersection Point

Swept Surfaces

BlueSurf

BlueSurf between cross-sections

BlueSurf using Cross-sections and Guide Curves

Bounded

Ruled Surfaces

Offset

Redefine

Copy

Creating Surface Blends

Trim

Extend

Intersect

Create design Bodies

Auto-trim intersecting surfaces

Stitched Surfaces

Thicken

Replace Face

Split

Example

Drawing the Layout Curves

Creating the Front Surface

Creating the Label surface

Creating the Back surface

Trimming the Unwanted Portions

Creating the Handle Surface

Trimming the Handle

Blending the Top handle

Blending the Bottom handle

Creating the Neck and Spout

Rounding the Label Faces

Creating the Bottom Face

Rounding the Bottom Face

Blending the Bluesurface and Main body

Adding thickness to the model

Creating threads

Embossing the label faces

Measuring the Volume of the bottle

Questions

Index

Introduction

Welcome to the Solid Edge 2019 Basics and Beyond book. This book is written to assist students, designers, and engineering professionals. It covers the important features and functionalities of Solid Edge using relevant examples and exercises.

This book is written for new users, who can use it as a self-study resource to learn Solid Edge. In addition, experienced users can also use it as a reference. The focus of this book is part modeling, assembly modeling, drawings, sheet metal design, and surface design.

Topics covered in this Book

Chapter 1, Getting Started with Solid Edge 2019, gives an introduction to Solid Edge. The user interface and terminology are discussed in this chapter.

Chapter 2, Sketch Techniques, explores the sketching commands in Solid Edge. You will learn to create parametric sketches.

Chapter 3, Extrude and Revolve features, teaches you to create basic 3D geometry using the Extrude and Revolve commands. 

Chapter 4, Placed Features, covers the features which can be created without using sketches.

Chapter 5, Patterned Geometry, explores the commands to create patterned and mirrored geometry.

Chapter 6, Sweep Features, covers the commands to create swept and helical features.

Chapter 7, Loft Features, covers the Loft command and its core features.

Chapter 8, Additional Features and Multibody Parts, covers additional commands to create complex geometry. In addition, the multibody parts are also covered.

Chapter 9, Modifying Parts, explores the commands and techniques to modify the part geometry.

Chapter 10, Assemblies, explains you to create assemblies using the bottom-up and top-down design approaches.

Chapter 11, Drawings, covers how to create 2D drawings from 3D parts and assemblies.

Chapter 12, Sheet Metal Design, covers how to create sheet metal parts and flat patterns.

Chapter 13, Surface Design, covers how to create complex shapes and designs using surface modeling tools.

Chapter 1: Getting Started with Solid Edge 2019

Introduction to Solid Edge 2019

Solid Edge 2019 is a parametric and feature-based system that allows you to create 3D parts, assemblies, and 2D drawings. The design process in Solid Edge is shown below.

In Solid Edge, everything is controlled by parameters, dimensions, or relationships. For example, if you want to change the position of the hole shown in figure, you need to change the dimension or relation that controls its position.

The parameters and relationships that you set up allow you to have control over the design intent. The design intent describes the way your 3D model will behave when you apply dimensions and relationships to it. For example, if you want to position the hole at the center of the block, one way is to add dimensions between the hole and the adjacent edges. However, when you change the size of the block, the hole will not be at the center.

You can make the hole to be at the center, even if the size of the block changes. You need to apply the Horizontal/Vertical relationships between the hole and midpoints of the adjacent edges. Now, even if you change the size of the block, the hole will always remain at the center.

The other big advantage of Solid Edge is the associativity between parts, assemblies and drawings. When you make changes to the design of a part, the changes will take place in any assembly that it’s a part of. In addition, the 2D drawing will update automatically.

Installing Solid Edge 2019

To install Solid Edge 2019, click the autostart icon in the Solid Edge 2019 disc; the Solid Edge window appears. Click the Solid Edge link on the Solid Edge window; the Solid Edge Installation Wizard starts. On the Solid Edge 2019 window, type-in the User name and Organisation, and then select the Modeling standard. You can select a modeling standard, which your company or client uses. In this book, we use the ISO Metric modeling standard to create all parts, assemblies, and drawings. Click Install after selecting the modeling standard. Close the Solid Edge window after the installation is complete.

Starting Solid Edge 2019

To start Solid Edge 2019, click the Solid Edge 2019 icon on your computer screen; the Solid Edge message box pops up showing, Your copy of Solid Edge must be licensed for first-time use. Click OK. Select your license option and specify the license code or file. Click OK after specifying the license; the theme selection window appears. A theme is a predefined user-interface layout, which suits your working style. This window displays four user-interface themes: Some Assistance, Maximum Assistance, Maximum Workspace, and Balanced (Solid Edge Default). Users who are familiar with other CAD packages can use the Some Assistance theme. Users who are new to CAD can use the Maximum Assistance theme. The Maximum Workspace theme is for users who have already used Solid Edge. The Balanced (Solid Edge Default) theme is the predefined workspace, which is similar to the previous versions of Solid Edge.

Select the Balanced (Solid Edge Default) theme and click OK. The Solid Edge 2019 application window appears. On this window, click the Application Menu located at the top left corner; the application menu appears. You can use this menu to start a new document, open an existing one, learn Solid Edge test drive, print drawings and change other settings.

On the Application Menu, click the New option, and then click ISO Metric Part under the Create section to start a new part document.

You can change the templates displayed in the New page by clicking Edit List. On the Template List Creation dialog, select a modelling standard from the Standard Templates section. You can change the order of the templates by selecting them from the Templates section and clicking the Move Up and Move Down arrows. Likewise, you can change the Name and Description of the template and click Apply. Click OK on the Template List Creation dialog to apply the changes.

File Types

Various file types that can be created in Solid Edge are given below.

Part (.par)

Assembly (.asm)

Draft (.dft)

Sheet Metal (.psm)

Weldment (.pwd)

User Interface

The following image shows the Solid Edge 2019 application window.

Environments in Solid Edge

There are main five environments available in Solid Edge: Part (Synchronous and Ordered), Assembly, Draft, Weldment, and Sheet Metal (Synchronous and Ordered). In addition, there some additional environments to create exploded views, renderings, structures, piping, wire harnesses, and so on.

Part environment (Synchronous and Ordered)

This environment has all the commands to create a 3D part model. It is available in two modes: Synchronous and Ordered. The Synchronous mode allows you to create and edit models directly. The Ordered mode allows you to create History-based models. In this mode, every feature or sketch that you create is stored in the Pathfinder. You can always go back and edit the feature or sketch.  It has a ribbon located at the top of the screen. The ribbon is arranged in a hierarchy of tabs, panels, and commands. Panels such as Draw, Relate, and Dimension consists of commands, which are grouped based on their usage.  Panels in turn are grouped into various tabs. For example, the panels such as Draw, Relate, and Dimension are located in the Home tab.

Assembly environment

This environment is used to create assemblies. The Home tab of the Ribbon has various commands, which will allow you to assemble and modify the components. 

The Features tab has commands, which will help you to create cutouts, holes and other features at the assembly level.

The Inspect tab helps you to inspect the assembly geometry.

The Tools tab has some advanced commands, which will help you to switch to other environments.

Draft environment

This environment has all the commands to generate 2D drawings of parts and assemblies.

Sheet Metal environment

This environment has commands to create sheet metal parts.

The other components of the user interface are discussed next.

Application Menu

The Application Menu appears when you click on the icon located at the top left corner of the window. The Application Menu consists of a list of self-explanatory menus. Click on the Open menu to see a list of recently opened documents under Recent Files menu.

Quick Access Toolbar

This is located at the top left corner of the window. It consists of commonly used commands such as New, Save, Open, Save As, and so on. You can add more commands to the Quick Access Toolbar by clicking on the down-arrow next to it, and then selecting commands from the pop-up menu.

Graphics Window

Graphics window is the blank space located below the ribbon. You can draw sketches and create 3D geometry in the Graphics window. The left corner of the graphics window has a Pathfinder. Using the Pathfinder, you can access the features of the 3D model.

Prompt Bar

Prompt Bar is located below the Graphics Window. It is useful when you activate a command. It displays various prompts while working with any command. These prompts are series of steps needed to create a feature successfully.

Status Bar

Status Bar is located at the bottom of the Solid Edge window. It contains many icons, which help you to visualize the 3D model. You can use the Record and Upload to Youtube icons to create and upload videos. To add more icons to the Status Bar, click the right mouse button on it and select options from the pop-up menu.

The Command Finder bar is used to search for any command available in Solid Edge 2019. You can type any keyword in the Command Finder bar and find a list of commands related to it.

Quick View Cube

It is located at the bottom right corner of the graphics window. It is used to set the view orientation of the model.

Command bar

When you activate any command in Solid Edge, a contextual productivity tool called the command bar pops up on the screen. It displays the options and steps to complete the execution of the command.

Changing the display of the Ribbon

You can add or remove more commands to the ribbon by clicking the right mouse button on it and selecting Customize the Ribbon. On the Customize dialog, click on the options in the right-side box, and then click Add or Remove. After making the required changes, close the dialog and click Yes to save the changes.

You can minimize the ribbon by clicking the right mouse button on the ribbon and selecting Minimize the Ribbon.

Dialogs

Dialogs are part of Solid Edge user interface. Using a dialog, you can easily specify many settings and options. Examples of dialogs are shown below.

Radial Menus

Radial Menus provide you with another way of activating commands. You can display Radial Menus by clicking the right mouse button and dragging the pointer. A Radial Menu has various commands arranged in a radial manner. You can add or remove commands to the Radial Menu by using the Customize dialog.

Shortcut Menus

Shortcut Menus are displayed when you right-click in the graphics window. Solid Edge provides various shortcut menus in order to help you access some options very easily and quickly. The options in shortcut menus vary based on the environment.

Starting a new document

You can start a new document directly from the Application Menu or by using the New dialog. On the initial screen, Application menu button located at the top left corner. On the Application Menu, click the New option and click on the required template to start a part, assembly, drawing, weldment or sheet metal document.

The New dialog

To start a new document using the New dialog, click the New button on anyone of the following:

Quick Access Toolbar

Application Menu

The New dialog appears when you click the New button. In this dialog, select the standard from the Standard Templates