ISSN 2712-0554
Review Article
Heritage and Sustainable Development
Vol. 6, No. 2, October 2021, pp.154-172
https://doi.org/10.37868/hsd.v6i2.74
Civil engineering materials
Furkan Findik 1, Fehim Findik 2,3,
1
Civil Engineering Department, The Institute of Science and Technology, Sakarya University, Sakarya, Turkey
Metallurgy and Materials Engineering Department, Faculty of Technology, Sakarya Applied Sciences University, Sakarya, Turkey
3
BIOENAMS R & D Group, Sakarya University, Sakarya, Turkey
2
*Corresponding author: findik@sakarya.edu.tr
© The Author(s)
Abstract
2021.
Published by ARDA.
For any construction
project to prove satisfactory, it is essential to understand the
properties of materials during both the design and construction phases. It is
crucial to consider the economic viability and sociological and environmental
impact of a project. During this initial design phase, possible alternative locations
and a preliminary assessment of suitable construction materials are taken into
account. The decision of which structural form and material choice is most
appropriate depends on a number of factors including cost, physical properties,
durability and availability of materials. Buildings can contain wood, metals,
concrete, bituminous materials, polymers, and bricks and blocks. Some of these
can only be used in non-structural elements, while others can be used alone or in
combination with structural elements. The actual materials used in the structural
members will depend on both the structural form and other factors mentioned
earlier. In this study, various materials such as metal, timber, concrete floor and
polymer used in civil engineering were examined, the properties and usage areas
of these materials were examined.
Keywords: Building; Steel; Polymer; Concrete; Timber
1.
Introduction
To prove that any civil engineering or construction project is satisfactory for its intended purpose, it is
essential to understand the properties of materials during both the design and construction phases.
During the initial planning and design stages of a project, the key factors on which any subsequent
continuation decision will be based include its economic viability and its sociological and environmental
impact.
During this initial or conceptual design phase, possible alternative locations and/or placements of relevant
works and a preliminary assessment of suitable construction materials are taken into account.
Alternative layouts and building forms for building structures are examined together with the suitability of
different materials for use in building elements for each of them. The decision of which structural form and
material choice is most appropriate depends on a number of factors including but not limited to cost, physical
properties, durability and availability of materials.
The ease and speed of construction affect the initial cost (construction) and/or subsequent costs (maintenance)
over the design life of the structure; both of these are important considerations when evaluating the economic
viability of any project.
Buildings can contain timber, metals, concrete, bituminous materials, polymers, and bricks and blocks. Some
of these can only be used in non-structural elements, while others can be used in structural elements on their
own or in combination with others. The actual materials used in the structural members will depend on both
This work is licensed under a Creative Commons Attribution License (https://creativecommons.org/licenses/by/4.0/) that allows others
to share and adapt the material for any purpose (even commercially), in any medium with an acknowledgement of the work's
authorship and initial publication in this journal.
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the structural form and other factors mentioned earlier.
Metals, concrete, lumber and masonry find their place as structural elements where appropriate, building
structures often allowing for greater selection of structural forms and construction materials than in the
example above. A sound decision about whether a situation is appropriate a particular material will depend,
among other things, on the engineer having a thorough understanding of the material's behavior and
properties. Some of these characteristics can be quantified for general comparison purposes (Table 1), but all
require in-depth knowledge of the key factors that may affect them.
The use of composite materials such as clay mixed with the fibrous materials mentioned above acknowledges
the inability of some materials to resist all the forces to which they will be subjected. An example of these in
use today is reinforced concrete (where the steel reinforcement is positioned to resist tensile forces and glass
fiber reinforced plastic (GRP). Another notable example is the use of soil reinforcement systems in earthen
structures, where steel (galvanized, stainless, or plated steel), aluminum alloys, polymers, and other materials
are used as soil reinforcement in a variety of ways [1].
In this study, various materials such as metal, timber, concrete soil and polymer used in civil engineering were
reviewed, and the properties and usage areas of these materials were examined.
Table 1. Properties of some engineering materials [2]
2.
Metals
Atoms of chemical elements consist of a very dense and compact nucleus surrounded by electrons. The
nucleus consists of two types of subatomic particles, protons and neutrons, each carrying a positive electrical
charge. An electron has a negative electric charge of equal magnitude to the charge.
Orbiting electrons occupy separate concentric shells, or energy levels, around a nucleus, with electrons in the
inner shells more tightly bound to the nucleus than those in the outer shell. The number of electrons in the
outermost electron shell has a significant effect on the properties of an element. The outermost shell electrons
responsible for the chemical reactivity of the elements are the valence electrons.
Interatomic bonds involving the interaction between valence electrons can be formed in a variety of ways, the
three main types being covalent bonds, ionic bonds, and metallic bonds. These are called primary bonds and
are relatively strong. In metals, atoms are connected to each other by metallic bonds. In addition, there are
weaker secondary bonds that can exist between them.
All substances familiar to us, both solid and liquid, are made up of very large clusters of atoms, and the
properties of these materials are partly due to the type of bond formed and the strength of the bonds.
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2.1. Elastic deformation
The importance of metals as building materials is almost invariably related to their load-carrying capacity in
tension, compression or shear and their ability to withstand limited deformation without fracture. The
application of an external load causes a balancing force to be established within the material, and this
internally acting force is called a stress. The stress acting on a material is defined as the force applied per unit
area.
Normally accepted stress types are tensile, compressive and shear stresses; The previous two types are called
direct stresses. When a material is in a state of stress, its dimensions will change. A tensile stress will cause
the material to lengthen, while a compressive stress will shorten the material's length. A shear stress gives the
material a bend. The dimensional change caused by a stress is called strain. In direct tension or compression,
strain is the ratio of the change in length to the original length. As a ratio, it has no strain unit and is just a
numerical value. In elastic behavior, the strain that occurs in a material is fully recovered as soon as the stress
is removed when the material is subjected to a stress. In metallic materials, when the applied stress exceeds a
critical level, elastic limit, or yield stress, the deformation behavior of the material changes from elasticity to
plasticity (Table 2). The plastic strain is not recoverable and when the deforming stress is removed, only the
elastic portion of the strain is recovered and the plastic strain, which is a permanent change in dimensions,
remains in the material.
Table 2. Modulus and density values for some metals [2]
2.2. Plastic deformation
When stretched to a level beyond the elastic limit, metals will stretch plastically. Some metals will begin to
deform plastically at low stress values and will yield very significantly before fracture occurs. These are called
ductile. Other metals and alloys show little plastic yielding before fracture and are called brittle materials.
2.3. Reinforcement mechanisms
Metallic materials used for structural work are not pure metals but alloys containing two or more elements.
There will be various interacting effects that affect both the number of phases present and the temperature at
which phase changes occur. These can be represented by means of a phase diagram, which is simply a map of
a system and shows the phases that should be in equilibrium. Phase diagrams are important for understanding
alloy systems because alloy structures and thus alloy properties will depend on the nature of the solid phase or
phases formed.
Structural engineering materials need to be both hard and strong and also have a measure of ductility to avoid
brittle fracture. The stiffness is directly related to the modulus of elasticity, E, and the cross-sectional shape of
the element. The modulus of elasticity is an inherent property of a metal and is only marginally modified by
machining operations or alloying. However, metals and their shear strength can be significantly altered by
mechanical and heat treatments and the addition of alloying elements. Anything that disturbs the smoothness
of the slip planes will complicate the movement of the dislocations and therefore increase the strength of the
material.
Generally, an increase in strength will be accompanied by a decrease in ductility, but this is not always the
case. The main methods of strengthening metals are strain hardening, solution strengthening and dispersion
hardening. These methods can be used alone or in combination to produce strong materials.
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2.4. Behavior in service
A material, component, or structure is considered to have failed when its ability to fully perform its original
design function has ceased. This could be the result of a variety of reasons. Failure may result from partial or
complete breakage, plastic buckling, dimensional change over time, loss of material due to corrosion, erosion
or abrasive wear, or change in properties and properties over time.
These various failure modes can be due to stress, time, temperature, environment, or a combination of any of
these. Most civil engineering structures need to have a long life and it is important for the designer to be aware
of the possible modes of deterioration of materials and the effects of various stresses and environmental
factors on behavior [2].
2.5. Failure by yielding
Metals show both elastic and plastic behavior. As the stress level increases, the amount of elastic strain also
increases in direct proportion to the applied stress up to a certain limit, that is, the elastic limit. Permanent
plastic yielding occurs when the elastic limit is exceeded. Many steels have a specific yield point indicated by
a sharp discontinuity in a tensile-strain curve, but in most metals there is a gradual transition from elastic to
plastic deformation modes. Some metals have low elastic limits and are highly ductile with significant plastic
deformation before fracture. Most high-strength materials have high yield strengths and show little plastic
deformation; slightly higher than the yield strength. In order to minimize the possibility of excessive
deformation or failure by yielding in service, it is usual in design to limit the maximum stress under service
load to yield or toughness strength divided by a factor of safety.
The tensile properties of metals can be determined with comparative ease in the laboratory, and the results of
standard tensile tests are very useful to the designer.
2.6. Tensile test
There are standard procedures for tensile testing of metals and these are contained in BS EN 10002-1 with
recommended dimensions for tensile test pieces.
2.7. Fatigue of metals
When a metal component or structure is subjected to repeated or cyclic stresses, it may eventually fail, even if
the maximum stress in any stress cycle is significantly less than the breaking stress of the material. This type
of failure is called fatigue failure. Failure due to fatigue is a fairly common occurrence. Components are
subjected to varying or fluctuating loads throughout their service life. Fatigue failure is the result of crack
nucleation and growth processes or only growth for components that may include cracks introduced during
manufacturing.
2.8. Corrosion
Corrosion of metals can be broadly classified as dry corrosion and wet corrosion. Usually, the former is a
direct reaction between the surface metal and atmospheric oxygen, while the latter involves a series of
electrochemical reactions in the presence of an aqueous electrolyte. Direct oxidation is not a problem for most
metals, except at high temperatures where oxidation rates are very high.
At normal temperatures, most metals have a low rate of oxidation and can often be protective when an oxide
layer is formed. For example, aluminum and chromium have a high affinity for oxygen, but the oxide layer
formed on the surface of the metal is compact and impermeable and provides protection by preventing more
oxygen from reaching the metal. In the case of aluminum, the degree of protection can be improved by
increasing the thickness of the aluminum oxide layer by anodizing, an electrolytic oxidation process. When an
alloy steel contains more than 12 percent chromium, a continuous film of chromic oxide is formed that
quickly covers the entire steel surface. Steels protected by a self-healing passive film containing more than
12% chromium chromic oxide is therefore corrosion resistant or stainless.
2.9. Corrosion protection
Corrosion can never be completely eliminated, but it is important to take all necessary steps to minimize the
occurrence of corrosion. Therefore, it is vital to take adequate preventive measures and this means careful
material selection, no direct contact of dissimilar metals, careful attention to design details to prevent cracks
from forming and water pooling in parts of a structure. Many methods are used to minimize the risk of
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corrosion and these can be grouped into the following categories: (a) protective coatings, (b) cathodic
protection; and (c) use of inhibitors.
2.10.
Metallic materials in construction
It is customary to refer to two main categories of metals and alloys - ferrous and non-ferrous. The term iron
covers iron and its alloys, while the other 70 or so metals are all classified as non-ferrous. The element iron
occupies a very special position because of its availability, relatively low cost, and the wide range of very
useful alloys obtained from alloying iron with carbon and other elements.
In fact, over 70 percent of total world metal consumption is in the form of steel and cast iron. Only a small
number of non-ferrous metals are produced in large quantities. Although many metallic alloys have been
developed for use in engineering, we can mention aluminum and its alloys, copper and its alloys, zinc and lead
among the alloys used in the construction industry. (Lead is no longer used as it is harmful to health) [2].
2.11.
Steels
Steels are essentially alloys of iron and carbon, but they always contain other elements, either as impurities or
as alloying elements. The iron obtained from the smelting of iron ore in the blast furnace is impure, and
impurities in the blast furnace iron are removed by oxidation in steelmaking processes. At the end of the
refining process, the melt will have only small amounts of carbon, silicon, manganese, sulfur and phosphorus,
usually less than 0.05 percent each, but in a highly oxidized state. Except for low carbon rimming steels that
are not used as structural material, liquid steel must be deoxidized. Silicon and manganese are often used as
deoxidizers and are added in sufficient quantities to give the steel a residual content of these elements because
they help provide increased strength. Aluminum, an element with a very high affinity for oxygen, is also used
for the deoxidation of liquid steel, and this element promotes a fine-grained structure. Steels can be divided
into plain carbon steels and alloy steels. While alloy elements cannot be included in plain carbon steels, alloy
elements are more than 5% in high alloy steels [3, 4].
Fusion welding is used in steel construction and possible defects are checked by non-destructive inspection.
Of course weld design and the weldability of the steels are important in steel construction (Figure 1). A good
weld is one in which there is complete fusion of the filler with the base metal, the filler fully penetrates the
joint gap, and is free of porosity, slag inclusions, and cracking. With the right choice of welding method and
good welding practice, defects should not occur in the welds.
Figure 1. Variation of structure and properties across a weld in a single-phase metal: (a) annealed; (b) work
hardened [2]
3.
Timber
Trees cover about 30 percent of the earth's land surface [5]. Timber as a building material has a long history,
is probably still associated with stone as the oldest widely used building material, and is easily ranked first in
world annual consumption [6]. The versatility of wood is part of its continued appeal. It can be processed
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equally easily using simple hand tools. It is light but strong and sturdy, has excellent thermal insulation
properties and is more fire resistant than steel or concrete, and has a warm and attractive appearance.
The variability of wood, derived from its natural origin, is both an advantage and a disadvantage. Whatever
the requirement, it's probably worthwhile to have lumber to meet it, but one downside is that specifications
vary from tree to tree, even for a single species.
3.1. Structure of wood
To use any structural material for optimum effect, it is necessary to understand its composition and structure,
as these can have a major impact on the material's properties. For timber, this requires knowledge of the
nature and growth patterns of trees, as the composition and structure of wood is driven by the needs of the
growing tree rather than the needs of the timber user. With this information and the assessment of variations
occurring between and within species, it should be possible to accurately identify the timber for any
performance requirement.
All commercial woods can be divided into two broad groups: softwoods and hardwoods. When used for the
first time in the Middle Ages, these terms could indicate the relative hardness, density, or ease of processing
of the timber types commonly used at the time, possibly comparing, for example, imported spruce with natural
oak [7]. However, nowadays, the terms hardwood and softwood are used. It is quite misleading: balsa is a
hardwood but softer and less dense than any softwood, while pitch pine is a softwood that is harder and denser
than many hardwoods.
The actual distinction between the two timber groups is botanical as follows:
1. Softwood is produced from gymnosperms, which are coniferous trees such as pine and spruce, with
characteristic needle-like leaves. These trees are usually evergreen, but the group includes some species, such
as larch, which loses all its needles in the fall.
2. Hardwood is produced from a group of angiosperms known as dicotyledons, which are broad-leaved trees
such as oak, beech and ash. Warmth zone hardwoods are generally deciduous, while most tropical hardwoods
retain their leaves all year.
3.2. Solid wood production
The conversion from living forest wood to the finished building section involves four basic processing steps:
cutting, transforming, seasoning, and grading. First, logging is part of the entire forestry process [5]. Whether
a log comes from a clear cut of a plantation crop with a mechanical harvester from the selected cut with a
chainsaw in an old growth forest does not affect the quality of the timber. Quality can vary, but it's more about
changing growing conditions and cutting age than cutting method. However, one aspect of forestry that
interests all construction users is the importance of sourcing their timber from well-managed, sustainable
sources.
3.3. Converting timber
Conversion is the term used to describe the processes in which the sawn trunk is cut into marketable sized
timber. The vast majority of construction timber is converted. The log is first cut to the appropriate length in
the log in the woods or mill and then the bark is removed, which gives a cleaner log for the saw and increases
the value of the cuts that can be cut. The logs are then cut lengthwise into the required sections.
3.4. Wood's durability
Timber is biodegradable and the concept of timber's durability can therefore be seen as a contradiction.
However, it must be recognized that, as with any structural material, degradation requires certain
environmental conditions and even under these conditions different grades of material, meaning different
species for timber, will degrade simultaneously. Some woods are naturally durable and can be long-lasting
even in highly adverse conditions. Others are very susceptible to spoilage, but can still be used successfully
provided they are treated in some way to increase their resistance to fungal rot and insect attack; these are the
two most serious problems for timber in service. As with all materials, if a timber structure is to achieve its
purpose, a proper assessment of the service environment must be made to select the design life and the most
appropriate type or treatment. The design and, more importantly, the detailing must be carefully considered
and implemented to avoid the building problems such as moisture traps and a planned maintenance program
must be maintained throughout the life of the structure.
The chemical composition of timber includes not only the basic cell building blocks of cellulose and lignin,
but also varying amounts of extractives. These are substances such as oils, gums, resins, tannins and other
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phenolic compounds that accumulate in the heartwood of the growing tree, and due to their color, odor and
toxicity, the durability of the timber. Since the content and composition of extractives vary by species, natural
strength also varies. In the UK the durability of timber is evaluated from 50 mm square heartwood piles in
contact with the ground. As with all timber characteristics, there is great variability even within species, and
data from soil burial tests are therefore used to classify commonly used timbers into five broad categories.
These categories range from perishable (speeds survive less than 5 years) to very durable (lasting more than
25 years). Very durable woods are all hardwoods and include greenheart, iroko, jarrah, opepe and teak. The
best softwoods are western red cedar and pitch pine (surviving in contact with soil for 20-25 years), both of
which achieve the hardy classification. Most softwoods, which make up the bulk of all timber used in
construction, are classified as perishable (average survival of 5-10 years).
3.5. Properties of solid timber
The properties of the wood are important depending on the particular application considered. For some it may
be durability, others may accentuate the appearance, but for structural applications the basic requirements are
normally strength and deformation. While what makes the most attractive wood for decorative uses is a
subjective aesthetic judgment and durability.
3.6. Density
The density of the solid cell wall material in wood is effectively constant regardless of the species, the usually
stated value is 1500 kg m-3 [8]. The difference between this value and the densities of commercial timber
species is below 400 kg m-3 for dry timber and above 1000 kg m-3 for hardwood Ekki [9] for softwood Sitka
spruce. The variation from species to species due to the cellular structure of wood is mainly due to differences
in the ratio of cell space (air) to the cell wall. However, even within a given species, there can be quite large
variations in density between samples from different trees or even different parts of the same tree.
Differences in density from tree to tree are often the result of differences in growth rate under the influence of
latitude, climate, soil conditions, or even a tree's location at the edge or inside of a forest. The effect of
increased growth rate is to decrease density in softwoods and increase density in ring-pore hardwoods due to
the increased amount of lighter early wood tracheids.
3.7. Strength properties
The strength of wood is affected by density and a wide variety of naturally occurring defects, and their
consideration forms the basis of the grading system. It should also be noted that wood is anisotropic and its
strength properties must be considered in relation to the loading direction with respect to the grain direction.
In addition to all the parameters previously described, timber strength is also affected by moisture content,
application speed and loading time, and temperature. The effect of moisture content is known to be up to 50
percent less than dry strengths in flexural wet strengths.
The effect of moisture content on strength is generally thought to be related to the strengthening of secondary
bonds between microfibrils in the cell walls as they approach each other due to the removal of intervening
water during drying [8]. This is supported by the general pattern of the relationship between strength and
moisture content, the fiber shows a gradual decrease in strength with the increase in moisture content up to the
saturation point, after which the strength remains constant.
The strength properties of wood are normally evaluated by relatively short-term tests, typically on the order of
five minutes to fracture. In reality, timber structures can experience load applications ranging from the very
short term (wind gusts) to the long term (its own weight plus permanently applied load). Since timber is
essentially a viscoelastic material, it undergoes increasing deformation under load with increasing load
application time, the effect of which varies with the apparent strength, duration of the load. While the form of
this curve has been criticized by [10], who suggested that it should be downwardly concave rather than
upwardly concave for structural dimensions, the general agreement is that wood strength is time dependent.
The strength of wood is also affected by temperature; the overall effect is a linear decrease in strength with an
increase in temperature. This effect is very dependent on moisture content, dry timber undergoes a much less
reduction in strength per °C increase in temperature than wet timber [11], and the effect also varies with the
particular strength characteristic considered.
3.8. Timber products
While solid wood is undoubtedly a successful building material, it is possible to point out some disadvantages.
These include its natural anisotropy, the many inherent defects it is exposed to and reduce its strength, the
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limited sizes (in cross-section and length) available commercially, and the difficulty of drying large sections
even when present. A number of processed products are available that can, to some extent, overcome these
defects; these are typically various sheet materials and glued-laminated structural members.
3.9. Sheet materials
The board, board or panel product range includes veneer and core plywood, particle board and particle board,
and various fiberboards. The concept behind these products is that by rearranging the wood material in various
ways, imperfections and anisotropy can be reduced or eliminated.
3.10.
Glued laminated sections
Glue-lam sections are assembled from unaltered solid wood sections that are glued together to form a single
structural element, unlike panel products, where the wood structure is disassembled and reassembled in
various ways to improve properties. Usually the sections are laminated horizontally, that is, the glue lines are
parallel to the neutral axis of the element, but vertical lamination is possible and the finished sections can be
straight or curved.
4.
Concrete
Concrete is a man-made composite whose main component is natural aggregate such as gravel, sand or
crushed rock. Alternatively, artificial aggregates such as blast furnace slag, expanded clay, broken brick and
steel shot can be used where appropriate. The other essential component of concrete is the binding medium
used to bind the aggregate particles together to form a rigid composite material [12]. The most commonly
used binding medium is the product formed as a result of the chemical reaction between cement and water.
Other binder media are used on a much smaller scale for special concretes where the cement and water of
normal concretes are wholly or partially replaced by epoxide or polyester resins. Known as resin-based or
resin-added concretes, these polymer concretes respectively are costly and generally unsuitable for use where
fire resistance properties are required, but are useful for repair work and other specialty applications. Resinbased concretes have been used, for example, for prefabricated chemical resistant pipes and lightweight
drainage channels.
4.1. Component ingredients
Concrete is mainly composed of three materials, cement, water and aggregate, and an additional material,
sometimes known as an admixture, is added to change some of its properties. Cement is the chemically active
ingredient, but its reactivity is only activated when mixed with water. It takes part in chemical reactions, but
its usefulness is due to the fact that it is an economical filling material that resists volume changes in the
concrete after mixing and increases the durability of the concrete.
A typical structure of hardened concrete and the proportions of constituent materials encountered in most
concrete mixes are shown in Figure 2. In a properly proportioned and compacted concrete, voids are usually
less than 2 percent. The properties of concrete in its fresh and hardened state can vary greatly depending on
the type, quality, and proportions of the components, and following the discussion, students should try to
appreciate the importance of these properties of component materials influencing concrete behavior.
Figure 2. Composition of concrete [2]
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The different cements used to make concrete are finely ground powders and the important feature of all is that
when mixed with water, a chemical reaction (hydration) occurs, which creates a very hard and strong binding
environment for the aggregate particles over time. In the early stages of hydration, while the cement mortar is
in the plastic stage, it imparts cohesion to fresh concrete.
4.2. Properties of fresh concrete
Fresh concrete is a mixture of water, cement, aggregate and additives that can be used in certain situations to
control rheology, setting and setting rate and durability. After mixing these components to achieve a
homogeneous mixture, operations such as transporting, placing, compacting and finishing fresh concrete can
all significantly affect the properties of the hardened concrete. It is important that the carrier materials remain
homogeneously dispersed in the concrete mass at various stages of transportation and that full compaction is
ensured. When any of these conditions are not met, the properties of the hardened concrete, such as strength
and durability, are adversely affected.
The properties of fresh concrete that affect full compaction are its consistency, mobility and compressibility.
In concrete practice these are often known collectively as workability. Concrete's ability to maintain its
homogeneity is governed by its stability, which depends on its consistency and stickiness. The methods used
for transporting, placing and consolidating concrete, as well as the nature of the mix and the part to be poured,
may vary from job to job, followed by the relevant workability and stability requirements. Evaluating the
suitability of fresh concrete for a particular job will always remain a matter of personal judgment to some
extent.
4.3. Properties of hardened concrete
The properties of fresh concrete are important only in the first few hours of its history, whereas the properties
of hardened concrete acquire a retained significance throughout the remaining life of the concrete. Important
properties of hardened concrete; strength, deformation under load, durability, permeability and shrinkage.
Generally, strength is considered the most important property, and the quality of concrete is often judged by
its strength. However, there are many cases where other properties such as low permeability and low
shrinkage are more important for water-retaining structures. Although in most cases an improvement in
strength results in an improvement in another, there are exceptions to the properties of concrete. For example,
increasing the cement content of a mix increases strength but results in higher shrinkage, which in extreme
cases can adversely affect durability and permeability [2].
4.4. Strength
The strength of concrete is defined as the maximum load (tensile) it can bear. As the strength of concrete
increases, its other properties generally improve, and because strength tests, especially in compression, are
relatively simple to perform, concrete compressive strength is widely used in the construction industry for
specification and quality control purposes. Concrete is a relatively brittle material that is relatively weak in
tensile.
The compressive strength of concrete is taken as the maximum compressive load it can carry per unit area.
Concrete strengths up to 80 N mm-2 can be achieved by selective use of cement type, mixing ratios,
compaction methods and curing conditions.
4.5. Concrete durability
In addition to being able to withstand loads, concrete must also be durable throughout its service life. The
durability of concrete can be defined as its resistance to deterioration processes that may occur between its
environment (external) or its constituent materials or as a result of their reaction with pollutants. Generally
speaking, premature deterioration is the result of physical or chemical events that occur on or within the
concrete surface.
The quality of concrete in the near-surface or cover zone plays an important role in influencing concrete
durability. This interfaces with the environment and provides the first line of defense against external physical
and chemical attack and provides protection to embedded steel in the case of reinforced concrete or prestressed concrete. Ensuring concrete quality in this region and providing building materials with the necessary
chemical resistance according to environmental conditions are critical factors in terms of ensuring concrete
durability in buildings.
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4.6. Permeability properties of concrete
Many processes that lead to concrete deterioration involve the introduction of aggressive liquids from the
surrounding environment into the concrete, followed by physical or chemical processes that attack the
concrete texture or reinforcement, often leading to the build-up of expansion forces and failure. Similarly,
damage that occurs internally within concrete is mainly affected by moisture. Obviously, concrete's ability to
limit these processes affects durability and degradation rate.
4.7. Concrete quality evaluation
Concrete structures may need to be tested in situ when data is needed to allow engineering decisions to be
based on the condition of a structure. Also, testing can often accompany a building's change of ownership and
is required to evaluate the structural capacity of concrete after fire damage.
4.8. Test program planning
The first step in any structural assessment should be to consider all available documented records from the
time of construction, particularly concrete mix ratios, material sources, cube test results, and temperature and
humidity at the time of casting. Obtaining such information can be difficult. For older buildings and such
cases, although word of mouth information is highly unreliable and contradictory, people involved in the
original design or construction can help.
Before designating or performing any tests, a thorough visual inspection of the structure must be completed to
determine which areas need to be tested and to identify appropriate tests [13]. Difficulties with accessing the
structure and hazards associated with certain test methods should also be evaluated at this time.
Consider current health and safety regulations. Many important concrete details regarding workmanship
quality, structural integrity and material failure or shortage can also be determined at this stage. The main
visual features that are indicative of specific problems are as follows:
1. separation/bleeding of shutter joints (mixture component problems);
2. plastic shrinkage cracking (mixture component problems);
3. honeycomb (low labor standards);
4. excessive bending or bending cracking (structural insufficiency);
5. deterioration of doors or windows (prolonged deviations caused by creep, thermal or structural movement);
6. surface cracking, chipping or staining (material deterioration due to reinforcement corrosion, sulfate attack,
freezing action or alkali-aggregate reaction).
Information from these symptoms helps to choose the right type of test for further investigation. The
inspection engineer should note the location, frequency, and severity of deviations, cracks, and surface defects
such as splintering and discoloration, and evaluate potential difficulties in accessing for testing or repair.
Therefore, it is important for the engineer to be able to identify the causes of different cracks, and it is
important for the reader to refer to a publication by [14] for further guidance.
4.9. Concrete mix design and quality control
Concrete mix design can be defined as the procedure in which the proportions of component materials are
selected so as to produce concrete with all the required properties at minimum cost for any given set of
conditions. In this regard, the cost of any concrete includes, in addition to the materials themselves, the cost of
mix design, hatching, mixing and placing the concrete.
Quality control primarily refers to the inspection carried out on site to ensure that the materials used in the
production of concrete are of the required quality and that the specified mixing ratios are complied with as
closely as possible with the available site possibilities. It also refers to the testing of controls to ensure that the
properties of the concrete, both in the fresh and hardened state, conform to the design requirements, and to
take the necessary corrective action when there are significant deviations from this. Compliance with concrete
specification, or otherwise, analysis of the results of such tests depends on the specific contractual terms
governing compliance. Different standards and codes of practice have slightly different requirements in this
regard. The specific details of these and the different manufacturer and buyer risks associated with each are
beyond the scope of this text.
Mix design, quality control, and the total cost of the finished concrete product are interlinked and this will
become increasingly evident as factors influencing mix design are discussed.
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5.
Polymers
Polymers are now well established as one of the main classes of manufactured materials alongside metals and
ceramics. A wide variety of such materials have been developed over the past three decades, based on about
fifty separate synthetic polymers. They are widely used in industry and engineering. These materials have
engineering properties very different from metals and ceramics, and a separate manufacturing and processing
technology largely focused on molding, extrusion and fiber forming. The relatively low elastic modulus and
allowable high stresses of many polymers often allow for a 'softer' approach to design and product fabrication.
However, at the other extreme are high-performance polymer fibers that are tougher and stronger than steel
wire.
Building construction is one of the main volume markets for polymers, taking about one-fifth of total
production in the US and Western Europe. However, the use of polymers in civil engineering is less
conspicuous because these materials generally do not directly compete with traditional load-bearing materials,
structural metals, concrete and masonry. However, a number of polymers have important and established civil
engineering uses. One of the simplest and most noticeable applications is in piping, where longer-established
materials such as ductile iron, heavy clay and concrete face serious competition with various polymer
materials. Polymers also play important supporting roles as surface coatings, membranes, adhesives and
bonding compounds, roofing materials, coatings and thermal insulation. Fiber reinforced plastics have a
limited role in lightweight structures. Also, new uses are emerging in various types of polymer concrete and
textiles, both in fabric structures and in flooring engineering. Some polymer fibers are now used as a
reinforcement for cementitious materials.
Table 3. The main polymer materials used in civil engineering [2]
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A polymer is a large molecule containing hundreds or thousands of atoms formed by joining one, two or
sometimes more types of small molecules (monomers) in chain or network structures. Polymer materials are a
group of carbon-containing (organic) materials with such macromolecular structures. Polyethylene,
polystyrene and epoxy resins are well-known examples. Table 3 lists the major polymer materials used in civil
engineering. The table contains internationally accepted standard abbreviations, the use of which greatly
reduces the difficulties of polymer terminology.
Linear chain thermoplastics are divided into two main groups. First, there are those such as PE, PP, PA, PC,
and PETP that are crystalline and are used well below or above glass transition temperatures. They are
generally tough, versatile materials, and many have important uses as solid polymers, films, and fibers.
Second, purely amorphous and used below glass transition temperatures. They are usually hard, transparent
and brittle. Rubber-modified thermoplastics and most polymer alloys have two-phase microstructures, each
with different physical properties (Figure 3). Alloys and blends are made from both crystalline and amorphous
polymers.
Elastomers are network polymers based on linear chains above glass transition temperatures and are slightly
crosslinked to improve rubber flexibility. Thermosets are densely cross-linked or random network polymers.
Its mechanical properties are much less sensitive to temperature changes than thermos plastics or elastomers.
They are generally hard and strong, but are often brittle and are widely used in fiber-reinforced composites,
adhesives and surface coatings.
Figure 3. Rubber-modified high-impact polystyrene (HIPS): electron micrograph showing dispersed SBR
elastomer particles, each about 2 m in diameter, in a PS matrix [2]
5.1. Polymerization reactions
The polymerization reactions with which solid thermoplastics are produced are often special topics for
chemists and chemical engineers. These materials are produced by the polymer sector of the petrochemical
industry from hydrocarbon raw materials away from the processor and the consumer.
On the other hand, the reactions in which thermoset resins (and adhesives, surface coatings and composites
based on them) cure are somewhat important to the civil engineer. The polymerization of these materials
should be postponed to the final stages of fabrication or construction and therefore may occur in the workshop
or in the field.
The chemistry of these reactions is complex; in most cases, the precursor to the final polymer material is
provided in the form of a liquid resin. The polymerization is usually completed by the addition of one or more
reactive chemicals known as catalysts, hardeners, or hardeners.
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5.2. Properties of polymer materials
Civil engineer is mainly concerned with mechanical properties and physicochemical properties that determine
durability. Electrical and optical properties are usually much less important.
5.3. Density
Polymers are materials composed mostly of light elements, and solid polymers have low densities.
Polymethylpentene (830 kg m-3) and polypropylene (PP) (905 kg m-3) have the lowest densities of commercial
solid polymers; The density of PTFE is abnormally high (2150 kg m-3), due to its high fluorine content. By
comparison, the densities of steels are about 7900 kg m-3. Where appropriate, a comparison of the mechanical
properties of Polymers with other material classes can be made for the large density factor.
5.4. Mechanical behavior of polymers
Because one grade polymer materials exhibit a wide range of mechanical properties, and the mechanical
response in a single material can vary significantly over a relatively small temperature range.
Some polymers (amorphous thermoplastics and thermosets) are hard materials and fail with brittle fracture at
relatively small stresses (2 to 5 percent) (Figure 4). They show a reasonably elastic response to stresses below
failure stress.
Figure 4. Conventional short-term stress-strain curves of three polymer materials [2]
Crystalline thermoplastics are harder; they have lower elastic modulus and higher breaking stresses. The
stress-strain curve may or may not have a well-defined yield point. With increasing temperature, the modulus
decreases and there is a fairly well-defined melting temperature at which the polymer is a viscous liquid. At
lower temperatures, materials are harder and eventually become brittle.
Elastomers exhibit uniquely low tensile and shear modulus and can support very large stresses (up to 500
percent) fully recoverable. Crosslinking greatly inhibits viscous flow, but at low temperatures elasticity can
become heavier and delayed.
5.5. Toxicity
Some organic monomers from which polymers are synthesized are considered toxic and strict controls are
applied to the use of these substances. Residual levels of free monomers in thermoplastics are usually
extremely low and these materials are not normally considered hazardous. However, if exposed to abnormally
high temperatures, partial pyrolytic decomposition may occur which releases monomers or other volatile and
toxic substances. There is no doubt that polymer materials contribute to rapid toxic gas production in the early
stages of building fires.
Non-polymerized materials should be used with extreme caution. Materials in this category include
thermosets, epoxy and polyester compounds for adhesives and coatings, acrylamide mortars for chemical soil
stabilization, and formaldehyde for PF and UF foams.
Other toxicity problems arise with some polymer additives and additives allowed in formulations for contact
with drinking water must be strictly controlled.
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5.6. Polymers in civil engineering
This section discusses the main uses of polymers in civil engineering from a materials expert's point of view.
The large components of unreinforced solid polymers, with the exception of pipe, are unusual due to the
relatively low stiffness of these materials. PMMA, PVC and PC are used for glazing, roofing and cladding
panels where loads are generally low and component stiffness is achieved by vacuum forming or adding webs,
ribs or pleats to a domed profile. PP and PE tanks are produced up to a few meters. Innovative uses of
thermoplastics benefit from extrusions or molds of complex shapes, including numerous building components,
from window frames to reinforcement spacers.
Glass-reinforced plastics, general polyesters, more commonly used for large tanks, ducts and building panels
[15], the latter is usually sandwich structure with a polyurethane or other cellular polymer core. In all
applications of structural plastics, fire performance is paramount.
5.7. Ropes, gratings and rebars for structural concrete
A potentially important structural application of high-performance polymers is the use of continuous fibers as
structural reinforcement and prestress tendons. Aramid and carbon fiber have hardness and strength
comparable to conventional steel materials and are beginning to find valuable applications where steel is
subject to corrosion. Figure 5 compares the mechanical properties of such systems and shows that the polymer
element can act in a fully load-bearing manner. A number of approaches are currently being developed [16].
These include various combinations of polymer and non-polymer fiber and polymer matrix. Among them:
(1) using unbonded aramid fiber bundles as prestress tendons;
(2) the use of aramid, carbon or glass fiber bonded to epoxy resin matrix and pultrusion treated solid rods to
form a polymer version of a rebar;
(3) the use of epoxy-bonded carbon, glass and aramid fibers to form two- and three-dimensional grids.
In addition, polymers can also be used in other applications in civil engineering such as; pipes, polymer
membranes, coatings, adhesives and polymer concretes.
Figure 5. Stress-strain relations for engineering fibers and reinforcements [2]
5.8. Polymer concretes
Polymers can be combined with concrete in various ways to change the properties of concrete, especially to
increase its strength and decrease its permeability, thereby increasing durability. On the other hand, polymer
cement concrete (PCC) is produced by mixing organic and inorganic components during hydration. The
organic component can be polymerized during curing of the cement as a polymer emulsion, a monomer
dispersion or a resin/hardener dispersion.
In general, polymer impregnated concrete (PIC) has superior properties because the pore system in the
concrete is more or less completely filled by the polymeric impregnation agent. However, PIC production
requires more elaborate facilities and currently has little regular use. PCCs show reduced permeability and
may have somewhat increased potency. Changes in the properties of fresh wet material are equally important:
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changes in flow and slump and better adhesion to old concrete. Industrial flooring, concrete repair and
grouting are prominent uses. Polymeric MF additives are used as superplasticizers for high strength or high
slump concrete. Polymers are also added to concrete in the form of fibers. Chopped fibrillated PP improves
impact resistance, and high modulus aramid fibers and carbon fibers are mainly used as reinforcement to some
extent, to achieve better load distribution and increase toughness. The fibers used are typically about 25 mm
long.
6.
Bricks and block
Bricks and blocks differ in this respect as they always have an approximately cubic shape, and indeed the
words brick and block are associated in many minds with a shape rather than a material. However, it is
important to examine the material properties because they are widely used in the construction industry.
Largely mechanized processes are used in the brick and block making industries today, but clay bricks are still
made by hand in many parts of the world.
Clay, calcium silicate and concrete products all include both bricks and blocks, the difference between the two
is mainly in one size and the blocks are larger than bricks. Clay and calcium silicate bricks and concrete
blocks, whose production and properties are discussed here, are the most commonly used form for each
material in this context.
All bricks and blocks have similar uses in general, although their properties differ in some important respects
depending on the raw materials used and the method of manufacture. Understanding these properties is crucial
for the effective use of bricks and blocks, as these properties have a significant impact on the actions that must
be taken to ensure the proper implementation of each product and its satisfactory behavior in service.
6.1. Calcium silicate brick
The raw materials used in the production of calcium silicate bricks are siliceous aggregate, high calcium lime
and water. Generally, a very fine aggregate is used, most of which passes through a 1.15 mm sieve, the ratio
of aggregate to lime by weight is between 10 and 20. When different colored bricks are required, inert and
stable inorganic pigments are also added. The materials are first thoroughly mixed in the required proportions
and then transported in an automatic press where they are molded to the required size and shape. At normal
temperatures, slaked lime does not harden when mixed with water, unlike Portland cement, and therefore dry
mixes and high molding pressures are required to ensure that newly molded bricks have enough strength to
allow immediate use without damage.
From the press, the bricks are transferred to an autoclave; wherein high pressure steam curing for several
hours produces an aqueous calcium silicate (Tobermorite) as the lime combines with some of the silica
aggregate, which creates the binder medium.
6.2. Properties of calcium silicate brick
The size, strength and drying shrinkage of calcium silicate brick are among the specifications specified in BS
187. Some of these and other features are discussed here.
6.3. Size
Standard brick dimensions are 215 X 102.5 X 65 mm, these are the length, thickness and height of the brick,
respectively. Not commonly used metric modular sizes are 190 X 90 X 90 or 65 mm and 290 X 90 X 90 or 65
mm.
6.4. Absorption
The water absorption of calcium silicate brick ranges from about 6 to 16 percent by weight.
6.5. Density
This ranges from about 1700 kg m-3 to 2100 kg m-3 depending on the composition of the brick and the
manufacturer. Where the brick density using a particular brick is critical, for example for soundproofing, this
information should be obtained from the manufacturer.
6.6. Strength
Compressive strength is the general criterion for brick, but as with other engineering materials, the strength of
calcium silicate brick is not a property that can be determined without fully recognizing the strength
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variability between nominally identical brick samples. Typically, the average range of compressive strengths
for bricks in general use is 14-27.5 N mm-2, depending on the quality of the brick produced, although
strengths greater than 48.5 N mm-2 can be obtained by some manufacturers.
6.7. Drying shrinkage
Calcium silicate brick shrinks when dry in a similar way to concrete products, but the magnitude of this drying
shrinkage is 0.01-0.04 percent, about half that associated with the latter.
6.8. Modulus of elasticity
The modulus of elasticity of the calcium silicate brick is related to the compressive strength, with values
generally in the range of 14-18 kN mm-2.
6.9. Concrete block components
The materials needed to make concrete blocks are a hydraulic binder, water and aggregate, and only in the
case of aerated concrete blocks, a reactive foaming agent to create their characteristic cellular structure.
Additives and/or additives are also sometimes used to expand the product range.
The binder is Portland cement, either alone or mixed with lime, pulverized fuel ash, or ground powdered
smoke slag. Portland cement is generally N or R class; others are used only when specific applications require
special features. A wide range of aggregates are used; They may be of the dense or light type, normally not
exceeding 10 mm in maximum size. The most common additives are pigments used to impart different colors;
Additives such as retarders, accelerators and water reducing agents are used to facilitate block manufacturing
processes or to impart certain special properties to the finished product.
6.10.
Manufacturing of aggregate concrete block
The manufacturing process involves compacting the newly mixed component materials (binder, water and
aggregate) in a mold and then immediately extruding the pressed block so that the mold can be used
repeatedly.
Because the finished blocks must be self-supporting and able to withstand any movement and vibration from
the moment they are extruded, much drier, higher fine aggregate content and weaker mixes are used than in
normal concrete work.
The two basic types of block making machines commonly used are known as spawning and static machines.
In the first case, the blocks are produced directly on a horizontal surface while the machine is moving; The
blocks are left in this position to harden sufficiently before being stacked for final air curing for up to 28 days,
depending on climatic conditions. In the latter case, the blocks are stamped and either deposited directly onto
the pallets or manually loaded onto pallets, which are immediately transferred to the curing chambers where
the blocks are normally steam-cured at atmospheric temperature. It is held under pressure for about 12 hours
and then stacked outside for final curing, usually until 7 days old. Autoclaving is sometimes used, in which
case the blocks are ready for use immediately after they are removed from the curing chamber.
6.11.
Brick and block works
The individual bricks and blocks when combined with mortar are collectively referred to as brick and block
work or alternatively brick and block masonry.
6.12.
Mortars
Typical mortars used in both brick and block works are given in Table 4. Relevant standards are BS 12, BS
146, BS 890, BS1199, BS1200, BS 4027, BS 4248 and BS 4887.
Masonry cement contains Portland cement, a very fine mixture of mineral fillers and an air entraining agent,
and it is the plasticizing effects of the filler and entrained air that give masonry cement mortars their
exceptionally good working qualities.
Sand-cement mortars with an air-entraining agent (mortar softener) have both improved running properties
and greater resistance to damage from the freezing effect due to the presence of entrained air.
Table 4. Recommended mortar mixes [2]
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The mixing ratios shown in a single mortar definition for different mortar types in Table 4 will generally yield
mortars with similar compressive strengths, but especially for higher strength mortars, those containing
entrained air will tend to have lower strengths than their equivalent. cement-lime-sand mortars. Although
mortar definitions are primarily related to mortar strength, mortar strength is the most important consideration
in mortar selection, only applicable to heavily loaded bricks in load-bearing structures. Due to the tendency of
air-entrained mortars to have slightly lower strength than cement-lime-sand mortars, their use in calculated
load-bearing masonry is normally only permitted when a high degree of quality control has been exercised
and full information provided. their strength properties are available.
More generally, the definition of mortar and the choice of mortar type will be mainly influenced by durability
requirements. Cement-sand mortars with plasticizers, masonry cement mortars and cement-lime-sand mortars,
respectively, have a reduced resistance to damage from freezing and have increasingly improved bonding
properties and therefore resistance to rain penetration from the mortar joints in the masonry. Generally
recommended mortars are weaker than the bricks or blocks they are associated with. This is desirable so that
minor movements associated with humidity and temperature changes, as well as the differential settlement of
foundations normally expected, can be accommodated within the mortar joints.
6.13.
Applications of brick and block works
Today, masonry is mainly used for non-bearing and load-bearing walls; the difference between them is that
the latter carries vertical roof and/or floor loads, as in cross wall construction, while the former carries only its
own weight. Both can be subjected to wind load. Masonry can be prestressed, reinforced or unreinforced, and
many applications include retaining walls, parapets and sewer work.
The selection and construction method of a particular brick or block type for a particular application will
largely depend on the brick or block construction characteristics involved. These properties relate to the
properties of its components, namely the individual bricks or blocks (units) and the mortar used to bind the
units together.
7.
Conclusions
Traditional construction materials, such as timber, steel, asphalt and cement concrete are often used in many
construction projects. Modern materials, such as polymers and composites are making headway into the
construction industry. The following conclusions can be drawn from the present investigation:
a. Materials from two main metal and alloy categories, ferrous and non-ferrous, are used in construction.
While iron and steel are commonly used from ferrous materials, aluminum and its alloys, copper and
its alloys and zinc can be counted from non-ferrous materials. (Lead is no longer used because it is
harmful to health).
b. Timber as a building material has been used for a long time. The versatility of wood is part of its
continued appeal. It can be processed with equal ease using simple hand tools. It is light but strong
and sturdy, has excellent thermal insulation properties and is more fire resistant than steel or concrete
and has a warm and attractive appearance.
c. Concrete is a man-made composite whose main component is natural aggregate such as gravel, sand
or crushed rock. Alternatively, artificial aggregates such as blast furnace slag, expanded clay, broken
brick and steel shot can be used where appropriate. The other essential component of concrete is the
binding medium used to bind the aggregate particles together to form a rigid composite material. The
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most commonly used binding medium is the product formed as a result of the chemical reaction
between cement and water.
d. Polymers are widely used in industry and engineering. However, the use of polymers in civil
engineering is less remarkable because these materials often do not directly compete with traditional
load-bearing materials, structural metals, concrete and masonry. However, a number of polymers have
important and established civil engineering uses. One of the simplest and most remarkable
applications is in pipes, where more established materials such as ductile iron, heavy clay and
concrete face serious competition with various polymer materials. Polymers also play important
supporting roles as surface coatings, membranes, adhesives and bonding compounds, roofing
materials, coatings and thermal insulation.
e. Polymers can be combined with concrete in various ways to change the properties of concrete, in
particular to increase its strength and decrease its permeability, thereby increasing durability. On the
other hand, polymer cement concrete (PCC) is produced by mixing organic and inorganic components
during hydration. The organic component may be polymerized during curing of the cement as a
polymer emulsion, a monomer dispersion or a resin/hardener dispersion.
f. Bricks and blocks differ in this respect as they always have an approximately cubic shape, and indeed
the words brick and block are associated in many minds with a shape rather than a material. However,
it is important to examine the material properties as it is widely used in the construction industry.
Today, the brick and block making industries use largely mechanized processes, but clay bricks are
still made by hand in many parts of the world.
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[14] Comite Euro-International du Beton, Durable Concrete Structures Design Guide, Thomas Telford,
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